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Summary of Contents for Optimum OPTIsaw S 100G
- Page 1 Operating Instructions Version 2.0.8 Metal band saw Part no. 3300100...
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Page 2: Table Of Contents
Table of contents Safety Safety instructions (warning notes)......................5 1.1.1 Hazards Classification ........................5 1.1.2 Other pictograms ...........................6 Intended use .............................6 Possible dangers caused by the metal band saw..................7 Qualification of personnel .........................8 1.4.1 Target group..........................8 1.4.2 Authorized persons ........................8 Operator positions ............................9 Safety measures during operation......................9 Safety devices ............................9 1.7.1 Saw bow ............................10... - Page 3 Saw arch feed ............................27 Orientation of the saw arch to the vice ....................28 Angular cuts ............................29 4.8.1 Miter cut (45°) ..........................29 4.8.2 Other angular cuts........................30 Vice, material tension and material stop ....................30 4.9.1 Operating the quick-action clamping vice: .................. 30 4.9.2 Material tension, material stop and notes regarding the sawing process ........
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the metal band saw. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt, Germany Email: info@optimum-maschinen.de... -
Page 6: Other Pictograms
Symbol Alarm expression Definition / consequence Situation that could cause damage to the machine and product and other types of damage. ATTENTION! No risk of injury to persons. Practical tips and other important or useful information and notes. No dangerous or harmful consequences for people or objects. INFORMATION In case of specific dangers, we replace the pictogram with general danger... -
Page 7: Possible Dangers Caused By The Metal Band Saw
Operations not in accordance with tion of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. intended use! We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use. -
Page 8: Qualification Of Personnel
Qualification of personnel 1.4.1 Target group This manual is addressed to the operating companies, the operators, the maintenance personnel. Therefore, the warning notes refer to both operation and maintenance of the metal band saw. Determine clearly and explicitly who will be responsible for the different activities on the machine (operation, maintenance and repair). -
Page 9: Operator Positions
have attendance at the training/instruction confirmed by signature and check whether personnel is working in a manner that shows awareness of safety and risks. The operator must have obtained a training regarding the handling of the metal belt saw, Obligations of the operator ... -
Page 10: Saw Bow
WARNING! If you bypass, remove or deactivate a safety device in any other way, you are endangering yourself and other staff working with the metal belt saw. The possible consequences are: injuries may occur due to workpiece or parts of workpieces flying off, ... -
Page 11: Personal Protective Equipment
Personal protective equipment For some works you need personnel protective equipment as protective equipment. These are safety helmet, protective glasses or face guard, protective gloves, safety shoes with steel toe caps, ear protection. Before starting work make sure that the required personnel protective equipment is available at the work place. -
Page 12: Safety During Maintenance
Check if they are working properly! 1.12 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses". -
Page 13: Technical Specification
Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. Electrical connection Total connected load 230 V; 50 Hz (~60Hz) ; 0,37 kW permitted voltage tolerance 220 V - 240 V Cutting area round, max. - Page 14 Emissions The noise emission of the metal band saw is 75 to 80 dB(A). If several machines are operated at the location of the metal band saw, the noise exposure (immission) to the operator of the metal band saw at the workplace may exceed 80 dB(A). INFORMATION This numerical value was measured on a new machine under the operating conditions specified by the manufacturer.
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Page 15: Delivery, Interdepartmental Transport And Unpacking
Delivery, interdepartmental transport and unpacking CAUTION! Injuries caused by parts falling over or off a forklift, pallet truck or transport vehicle. Only use means of transport that can carry the total weight and are suitable for it. Notes on transport, installation and unpacking Improper transport of individual devices and minor machines, unsecured devices and minor machines stacked on top of each other or next to each other in packed or already unpacked condition is accident-prone and can cause damage or malfunctions for which we do not grant... -
Page 16: Assembly
Store packed and unpacked parts only under the intended environmental conditions. Environmental conditions on page 13 Consult Optimum Maschinen Germany GmbH if the metal belt saw and accessories are stored for more than three months or are stored under different environmental conditions than those given here. -
Page 17: Set-Up And Assembly
mendyou to clean the machine using kerosene). Do not use any solvents, thinner or other cleaning agents which could corrode the varnish of the machine. Observe the indications and notes of the manufacturer for cleaning agents. Supply sufficient ventilation during cleaning works in order to avoid any health hazards caused by toxic vapors. -
Page 18: Optionally Available Machine Base Frame Mug 1
CAUTION! Danger of crushing and overturning. Be careful when performing the operations described below. ATTENTION! When transporting the saw, it is necessary to remount the transportation safety device! First remove the transportation safety device (1) on the saw arch. ... -
Page 19: Adjusting The Depth Stop And The Limit Stop Switch
CAUTION! When connecting the machine, compare the electrical values of your power supply with the data indicated on the type plate. In case of a too excessive supply voltage, severe injuries of the user as well as damages of the machine may result. In case of too little supply voltage, the motor might get damaged. -
Page 20: Automatic Limit Stop
3.6.2 Automatic limit stop The automatic limit stop stops the saw band drive at the lowest end position. It is located at the rear side of the saw behind the adjustment disk for the saw arch feed. The shut-off is performed by means of a cam controller. - Page 21 This work must only be performed by authorized and trained staff! This saw is designed for saw blades with dimensions 1470mm 13mm 0.65mm. If you use other saw blades, it may result in bad sawing results or the machine might be destroyed. Risk of injury: Saw teeth are very sharp.
- Page 22 Loosen the two retaining screws (5) of the protective cover for the saw band drive. Slew the protective cover outwards. Now you can pull out the complete saw band protection at the top of the saw arch since the belt cover at the top of the saw arch is only pushed in.
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Page 23: Saw Belt Guide Bearing
WARNING! It is necessary to reattach the safety gears after replacing the saw band, since any missing safety gears may cause injuries. Saw belt guide bearing The saw belt has got lateral and rear guide bearings in order to guide the saw blade for the saw cut. - Page 24 Never start the saw on sharp edges. As a precaution first manually break away the edge. Lubricate in regular intervals according to the item service. CAUTION! Danger of injury! It is forbidden to load and unload the clamping device when the saw is running! It is also forbidden to perform any adjustments or repairs when the saw is running! First disconnect the machine from the power supply in order to avoid unintentional...
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Page 25: Operation
Operation Control elements Clamping lever of the saw band guide Saw arch handle Clamping screw for the saw band tension Carrying handle Motor ON/OFF switch Saw arch support Saw arch fixing device Material stop Transport chain to secure the bow of the Quick-action vice General Use the metal belt saw only under the following conditions:... -
Page 26: Stop Positions Of The Saw Arch
Always work with extreme caution! An appropriate tool kit is included in the delivery to perform the adjustments. You can attach the tool box which is included in the delivery at the rear side of the saw using the two screws (1). In this way, you will have the tools readily available at any time! Img.4-1:... -
Page 27: Adjusting The Saw Band Guidance With The Workpiece
Adjusting the saw band guidance with the workpiece Disconnect the saw from the power supply. Loosen the clamping screw (1). Adjust the saw band guidance (2) as near as possible to the workpiece with- out influencing the cutting process. ... -
Page 28: Orientation Of The Saw Arch To The Vice
INFORMATION Empirical rule: The finer the tooth spacing and/or the thinner the wall thickness of the profile, the lower the feed should be. Img.4-7: Setting the feed Orientation of the saw arch to the vice The 0° orientation of the saw arch had already been performed by the manufacturer and it is generally not required to readjust it. -
Page 29: Angular Cuts
Angular cuts 4.8.1 Miter cut (45°) The 45° position of the saw arch is also fixed. The setting had already been performed by the manufacturer and it is generally not required to readjust it. You obtain the 45° position by slew- ing the saw arch towards the rear stop. -
Page 30: Other Angular Cuts
4.8.2 Other angular cuts Other angular cuts from 0° to 45° are also performed by slewing the saw arch. Slewing the saw arch for angular cuts: Reposition the saw arch to the top stop position. Pull out the chip collection tray. ... -
Page 31: Material Tension, Material Stop And Notes Regarding The Sawing Process
4.9.2 Material tension, material stop and notes regarding the sawing process Position the material which needs to be clamped as near as possible to the firm jaw. Position the clamping lever upward and shift the material by means of the mobile jaws towards the firm jaws (bar stocks or long workpieces need to be supported). -
Page 32: Maintenance
Maintenance In this chapter you will find important information about Cleaning Inspection Maintenance Repair of the metal band saw. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the metal band saw and ... -
Page 33: Restarting
5.1.2 Restarting Before restarting, run a safety check. Safety check on page 10 WARNING! Before starting the metal band saw you must be sure that no dangers generated for persons, the metal band saw is not damaged. Cleaning WARNING! Do not remove chips with your hands. -
Page 34: Lubricating Transmission Gears
5.3.3 Lubricating transmission gears The transmission gear is located below the drive wheels and needs to be lubricated every three months using hot bearing grease. Disconnect the saw from the power supply. Remove the saw band. Then unscrew the screw (1) on the driving wheel and pull the driving wheel off to the front. -
Page 35: Maintenance
Maintenance Due to wear, it may occur that you need to perform maintenance works on the machine. 5.4.1 Lateral guide bearings Disconnect the saw from the power sup- ply. Release the saw band by turning the clamping lever anti-clockwise. ... -
Page 36: Inspection And Maintenance
Inspection and maintenance Due to wear, it may occur that you need to perform maintenance works on the machine. The type and level of wear depends to a large extent on the individual usage and operating condi- tions. All indicated intervals therefore need to be regarded as reference points for the average intended use. - Page 37 Interval / When Where? What? How? Assemble the new saw belt. First insert the saw band into the saw band guide bearings (6) and (7). Check the correct running direction of the toothing and make sure that the teeth are showing outward! ...
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Page 38: Repair
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 39: Ersatzteile - Spare Parts
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste. -
Page 40: Ersatzteilzeichnungen - Spare Part Drawings
Ersatzteilzeichnungen - Spare part drawings S100G DE | EN S100G Originalbetriebsanleitung Version 2.0.8 - 2020-12-23... - Page 41 S100G S100G DE | EN Version 2.0.8 - 2020-12-23 Originalbetriebsanleitung...
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Page 42: 6.4.1 Ersatzteilliste - Spare Parts List - S100G
6.4.1 Ersatzteilliste - Spare parts list - S100G Artikel- Menge Grösse Bezeichnung Designation nummer Qty. Size Item no. Grundplatte Base plate 0330010001 Kette Chain 0330010002 Unterlegscheibe Washer Unterlegscheibe Washer Sechskantmutter Hexagon nut 6-Kt-Schraube Hexagon cap bolt M5x25 Stellmutter Set cap 0330010005 6-Kt-Schraube Hexagon cap bolt... - Page 43 Schwenkplatte Swivel base 0330010062 Bolzen Hexagon cap bolt 0330010063 Kreuzschlitzschraube Cross screw M5x15 Aufnahme Shaft seat 0330010065 Buchse Bushing 0330010066 Scheibe Washer 0330010067 67-1 Distanzscheibe Flat Washer 03300100671 Rundkopfschraube Button socket screw M6x20 Spannstift 3mm Spin Einstellstift Adjust pin 0330010070 Feder Spring Einstellknopf...
- Page 44 Schaltergehäuse Switch housing 132-1 Befestigungsschraube Tapping screw Kreuzschlitzschraube Cross screw M5x6 Sechskantmutter Hexagon nut Distanzscheibe Flate washer 12x28x3 Kugellager Ball Bearing 625# 040625R 136-1 Lagerbolzen Bearing pin 033001001361 Tragegriff Carry handle 03300100137 Kreuzschlitzschraube Cross screw M4x10 Sägebandschutz Blade guard 03300100143 Inbusschraube Hexagon soc cap screw M8x30...
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Page 45: Schaltplan - Wiring Diagram
Schaltplan - Wiring diagram S100G DE | EN Version 2.0.8 - 2020-12-23 Originalbetriebsanleitung... -
Page 46: Malfunctions
Malfunctions Malfunctions on the metal band saw Cause/ Malfunction Solution possible effects Saw motor overloading • Engine cooling air intake • Check and clean obstructed • Motor not correctly fixed • Requires technical service! Have • Power unit for saw blade not prop- the machine repaired in the work- erly fixed shop... -
Page 47: Appendix 8.1 Copyright
- Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. These services neither delay nor interrupt the warranty period. -
Page 48: Advice For Disposal / Options Of Reuse
If any of the aforementioned agreements is totally or partially inoperative and/or invalid, a provision which nearest approaches the intent of the guarantor and remains within the framework of the limits of liability and warranty which are specified by this contract is deemed agreed. -
Page 49: Disposal Of Lubricants And Coolants
The device is composed of electrical and electronic components and must not be disposed of as household waste. According to the European Directive regarding electrical and electronic used devices and the implementation of national legislation, used power tools and electrical machines need to be collected separately and supplied to an environmentally friendly recycling centre. - Page 50 EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt hereby declares that the following product Product designation: Metal belt saw Type designation:...
- Page 51 Index Dimensions ............13 Environmental conditions ........ 13 Accident report ............12 Assembly ..............16 Warning notes ............5 CE - Declaration of conformity ......49 Copyright ...............47 Customer service ..........38 Customer service technician .........38 Cutting area ............13 Dimensions ............13 Disposal ..............49 Electrical system safety ...............12 Environmental conditions ........13 Hazards...
- Page 52 S100G Translation of original instruction Version 2.0.8 - 2020-12-23...
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