Optimum OPTI saw SD 351AV Operating Instructions Manual
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Optimum OPTI saw SD 351AV Operating Instructions Manual

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Operating Instructions
Version 1.0.3
Metal band saw
Part no. 3290360
EN

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Summary of Contents for Optimum OPTI saw SD 351AV

  • Page 1 Operating Instructions Version 1.0.3 Metal band saw Part no. 3290360...

  • Page 2: Table Of Contents

    Table of contents Safety Rating plate..............................6 Hazards Classification ........................... 7 1.2.1 Other pictograms..........................7 Intended use ..............................8 Reasonably foreseeable misuses........................9 1.4.1 Avoiding misuse ..........................9 Possible dangers caused by the metal band saw..................10 Qualification of personnel ..........................10 1.6.1 Target group...........................
  • Page 3 First commissioning............................29 3.5.1 Running-in process .........................29 Electrical connection ............................30 3.6.1 Regulated drives in connection with residual current devices ............31 3.6.2 Protection from Dangerous Shock Currents, use of ELCBs ............31 3.6.3 Current in the protective earth conductor - Leakage current ............31 3.6.4 When the ELCB triggers .........................32 Operation...
  • Page 4 Malfunctions Malfunctions on the frequency converter - Sinamics G110M ..............83 7.1.1 Sinamics G110M, Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG ....83 Appendix Copyright ..............................85 Terminology/Glossary..........................85 Storage ................................ 86 Liability claims for defects / warranty ......................87 Advice for disposal / Options of reuse: ......................
  • Page 5 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.

  • Page 6: Safety

    Always keep this documentation close to the metal band saw. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt, Germany Email: info@optimum-maschinen.de...

  • Page 7: Hazards Classification

    Hazards Classification We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Symbol Alarm expression Definition / consequence DANGER! Impending danger that will cause serious injury or death to people.

  • Page 8: Intended Use

    The metal belt saw must only be installed and operated in a dry and ventilated place. If the metal belt saw is used in any way other than described above, modified without authoriza- Operations tion of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. not in accord- ance with...

  • Page 9: Reasonably Foreseeable Misuses

    INFORMATION The metal band saw with frequency converter is built according to the standard EN61800 class WARNING! Class C3 (machine tools) is not intended for use in residential or mixed areas where the power supply is provided by a low-voltage public power supply system. In these areas it may possibly be difficult to guarantee electromagnetic compatibility due to lead bound as well as emitted interferences.

  • Page 10: Possible Dangers Caused By The Metal Band Saw

     Long workpieces must be supported. Use a suitable support. Possible dangers caused by the metal band saw. The construction and design of the metal band saw are state-of-the-art. Nevertheless, there is a residual risk as the metal belt saw operates with ...

  • Page 11: Authorized Persons

    Operator The operator is instructed by the operating company about the assigned tasks and possible risks in case of improper behaviour. Any tasks performed beyond operation in standard mode may only be performed by an operator if they are described in these instructions and if the oper- ator has been specifically trained to perform them by the operating company.

  • Page 12: User Positions

     Electric components or operating materials: Must only be worked on by a qualified electri- cian or person working under the instructions and supervision of a qualified electrician. Before starting work on electrical parts or operating agents, following measures are to be performed in the following order: - disconnect all poles - secure against restarting...

  • Page 13: Emergency Stop Switch

    WARNING! Dangerous voltage even if the main switch is switched off. The areas marked by the pictogram might contain live parts, even if the main switch is switched off. 1.8.2 Emergency stop switch CAUTION! Only press the emergency stop button in a genuine emergency. You should not use the emergency-stop button to stop the machine during normal operation.

  • Page 14: Saw Band Guide

    WARNING! Danger of injury! The teeth of the saw belt are sharp. Take great care when opening the protective cover to change End stop switch the saw blade. Close and mount all protective covers before restarting the metal belt saw. Img.1-4: Limit switch / protective cover 1.8.4...

  • Page 15: Safety Check

    Safety check Check the metal belt saw at least once per shift. Inform the person responsible immediately of any damage, defects or changes in the operating function. Check all safety devices  at the beginning of each shift (with the machine stopped), ...

  • Page 16: Safety During Operation

    Clean your personal protective equipment  after each use,  regularly once a week. Personal protective equipment for special works Protect your face and your eyes: Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards. Wear protective gloves when handling pieces with sharp edges.

  • Page 17: Safety During Maintenance

    Check that they are working properly! 1.13 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 18: Inspection Deadlines

    A second person must be present during work on live components to disconnect the power in the event of an emergency. Disconnect the metal belt saw immediately if there is a malfunction in the power supply ! Comply with the required inspection intervals in accordance with the factory safety directive, operating equipment inspection DGUV, formerly BVG.

  • Page 19: Technical Specification

    Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. Electrical connection Drive motor of saw 400V ~50Hz 2.2 kW Coolant pump 400V ~50Hz; 50 Watt Hydraulic pump 400V ~50Hz 1.4 kW Total connected load 3x400V ~50Hz (60Hz);...

  • Page 20: Emissions

    Environmental conditions Temperature 5 - 35 °C Humidity 25 - 80 % Emissions The noise emission of the metal band saw is 76 to 80 dB(A). If several machines are operated at the location of the metal band saw, the noise exposure (immission) to the operator of the metal band saw at the workplace may exceed 80 dB(A).

  • Page 21: Dimensions

    Dimensions 600Kg weight General tolerances according to DIN 7186 g Technical specification SD351AV Version 1.0.3 - 2020-10-13 Translation of original instruction...

  • Page 22: Delivery, Interdepartmental Transport, Assembly And Commissioning

    Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site.

  • Page 23: Scope Of Delivery

    Scope of delivery INFORMATION The metal belt saw is delivered pre-assembled. When the metal belt saw is delivered, please check immediately that it has not been damaged during transport. Also check that no fastening screws have come loose. Available optional machine accessories Designation Item number Saw band set, consisting of:...

  • Page 24: Set-Up And Assembly

     Fasten the eye bolts (4) on the assigned load end posi- tions on the machine sub- structure. Load attachment points  Fasten the load end agents Eye bolts (4) on the eye bolts (4) on the machine substructure.  Fasten the load end agent on the an adequate con- veyor equipment, for...

  • Page 25: Assembly

    3.4.2 Assembly  Check the horizontal orientation of the base of the metal belt saw with a spirit level. Equal- ize unevenness using metal plates or other adequate material.  Fasten the machine substructure to the machine foundation when the metal band saw is being connected to the power supply stationary.

  • Page 26: Roller Support Assembly

     Fasten it with the enclosed hexagon head screws.  Lift the metal band saw with an appropriate lifting equipment onto the machine stand. 3.3.1 “Load suspension point“ on page 23  Fix the metal belt saw with the attached fixings onto the machine stand. ATTENTION! When lifting the metal band saw onto the machine stand, make sure that the connecting cable or the hydraulic hoses are not crushed or damaged!

  • Page 27: Material Stop

    3.4.6 Material stop  Insert the guide rod into the location hole.  Clamp the motion rod with Clamping screw the front clamp screw. front  Mount the material stop on the limit stop fixture Material stop and clamp it using the Clamping screw clamping screw.

  • Page 28: Top Up Hydraulic Oil

    3.4.9 Top up hydraulic oil The metal band saw is delivered without hydraulic oil.  Fill the tank of the hydraulic unit with a standard hydraulic oil via the filling opening.  „Operating material“ auf Seite 19 “Refilling hydraulic oil“ on page 56 “setting the operating pressure“...

  • Page 29: First Commissioning

    Control the saw band pulleys  Check if the saw band is mounted correctly onto the saw band pulleys. The saw band has to be in contact to the recess of each pulley. Img.3-10: Saw band pulleys Checking the oil pressure on the hydraulic unit ...

  • Page 30: Electrical Connection

    Electrical connection WARNING! The three-phase electrical connection may only be performed by an electrician or under the guidance and supervision of an electrician. CAUTION! Position the power lead for the machine in such a manner that people cannot trip over it. ...

  • Page 31: Regulated Drives In Connection With Residual Current Devices

    3.6.1 Regulated drives in connection with residual current devices Speed-controlled drives are one of the standard equipment in machine and plant construction and perform various tasks. Compared to a simple motor, the electronic rectifiers or converters require some special features for the necessary safety measures for electrical safety. Depend- ing on the application, the use of a fault current protection device, differential current monitor- ing or insulation monitoring can make more sense.

  • Page 32: When The Elcb Triggers

    To avoid an operating fault, you need an AC/DC-sensitive ELCB. Be absolutely sure which leakage current security is necessary for dangerous body currents, as regulated in DIN VDE 0100 part 410, at your mains connection. 3.6.4 When the ELCB triggers ...

  • Page 33: Operation

    Operation Safety Use the metal belt saw only under the following conditions:  The metal belt saw is in proper working order.  The metal belt saw is used as prescribed.  The operating instructions are followed.  All safety devices are installed and activated. Rectify faults or have them rectified immediately.

  • Page 34: Control Panel

    4.2.1 Control panel Abb.4-2: Control panel of the metal band saw Pos. Designation: Pos. Designation: Rotary switch "ON/OFF Push-button "On” Main switch Speed controller Emergency stop switch Vice "Close” push-button Vice "Open” push-button Saw bow "lowering" push-button Saw bow "lifting" push-button Push-button “Off”...
  • Page 35 Operating mode rotary selector switch The rotary selector switch is used to select the operating mode "manual or semi-automatic". “Manual" operating mode The "manual" operating mode is activated with the rotary selector switch.  "Manual" machining“ on page 38 “Semi-automatic" operating mode The rotary selector switch activates the "semi-automatic"...

  • Page 36: Speed Controller

    "Lowering" push-button The "Lowering" push button lowers the saw bow. "Open” push-button The push-button "Open" opens the machine vice. "Close” push-button The push-button "Close" closes the machine vice. 4.2.2 Speed controller The speed controller is used for infinitely vari- able speed adjustment. Speed controller Img.4-3: Control panel...

  • Page 37: Indicating Elements

    4.2.4 Indicating elements Operating control lamp 4.2.1 “Control panel“ on page 34 Scale for adjusting the cutting angle Img.4-8: “Angle cut from 0° to +60°“ on page 40 Scale for the depth stop Img.3-7: “Material stop“ on page 27 4.2.5 Inserting the workpiece DANGER! The hydraulic vice closes with high force.

  • Page 38: Workpiece Clamping

    Workpiece clamping ATTENTION! If sawing is carried out without using the workpiece clamp or with insufficient clamping effect, the workpiece may be ejected, which can lead to injuries. The workpiece clamping must be used without exception. If the clamp cannot fix the workpiece sufficiently, the machine must not be used.

  • Page 39: Semi-Automatic" Machining

    CAUTION! Do not wear loose clothing such as an open work coat when switching on the metal band saw. Observe the safety instructions.  "Control and indicating elements“ on page 33 4.4.2 “Semi-automatic" machining  Place the workpiece in the desired machining position. ...
  • Page 40 Use the machine stop for saw cuts ranging from 0° to +45°. For saw cuts ranging from 0° to +60° the machine stop (+45°) needs to be disas- Stop +45° sembled. Stop +60° Img.4-8: Angle cut from 0° to +60° ...

  • Page 41: Adjusting The Saw Band Guide

    Adjusting the saw band guide Change the position of the saw band guid- ance depending on the size of the pieces Adjustment to be cut. Saw band guide  Loosen the clamping screw.  Adjust the saw band guidance close to the workpiece without influencing or hindering the sawing procedure.

  • Page 42: General Information Concerning Saw Bands

    4.10 General information concerning saw bands In order to achieve an optimum service life with a new saw band, it is necessary to run-in the saw band carefully. The excessively sharp cutting edges of the saw teeth of a new saw blade are sensitive against small splinters coming off.

  • Page 43: 4.10.2 Set Of Saw Teeth

    Toothing pitch when using HSS Bi metal bands Standard toothing Combined tooth Material Number of teeth per Material Number of teeth per Inch Inch Cross section Cross section [mm] (tooth shape) (tooth shape) [ mm ] [teeth per Inch] [teeth per Inch] <...
  • Page 44 Set of saw teeth right/left To saw soft materials (non-ferrous metals, plastics, wood) Group of set of saw teeth A development to almost oscillation-free sawing of thin material cross sections, i.e. tubes and profiles. Due to the inclined teeth in a series of set of saw teeth, smooth cut surfaces for increa- sed cutting speeds are being achieved.

  • Page 45: 4.10.3 Recommended Saw Band Speeds

    Thin chips which look like powder.  Increase the feed or reduce the speed of the saw band. Burnt, heavy chips.  Reduce the feed and/or the speed of the saw band. Gathered, silver and warm chips.  Optimum feed and Speed of saw band...
  • Page 46 saw-band-speed_GB.fm...

  • Page 47: Maintenance

    Maintenance In this chapter you will find important information about  Inspection  Maintenance  Repair of the metal band saw. ATTENTION! Properly performed regular maintenance is an essential prerequisite for  operational safety,  failure-free operation,  long service life of the metal band saw and ...

  • Page 48: Inspection And Maintenance

    WARNING! Before starting the metal band saw you must be sure that  no dangers generated for persons,  the metal band saw is not damaged. Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions.
  • Page 49 Interval / When Where? What? How? The end position of the saw band (saw bow) shall be positioned below the support face of the machine vice.  Adjust the end position of the saw arch with the screw. Refasten the counter nut after readjust- ing it.
  • Page 50 Interval / When Where? What? How?  Safety check on page 15 Start of shift after every maintenance or repair work The rear part of the saw band shall slightly lay on the upper pilot bearing. The saw band is to be tensed during the readjustment.
  • Page 51 Interval / When Where? What? How? The sides of the saw band should rest slightly against the guide bearings. The saw band is to be tensed during the readjustment.  Loosen the clamping screw of the carbide guides to adjust the lateral clearance. ...
  • Page 52 Interval / When Where? What? How? The gearbox is filled with Mobilgear 636 high perfor- mance gear oil.  Lift the saw bow completely.  Remove the oil drain plug at the bottom end of the gear. Use an adequate vessel with enough capacity to collect the oil.
  • Page 53 Interval / When Where? What? How? The saw band is being tensed with the handwheel.  Turn the handwheel clockwise to increase the tension in the saw band.  The saw band is at the right tension when the marking coincide with the scale: ...
  • Page 54 Interval / When Where? What? How? INFORMATION Do not strain the saw belt more than nec- essary. The saw belt could be over- stretched and become warped.  The saw band must fit on the shoulder of the two saw band rollers when running. ...
  • Page 55  Proceed a trial run.  Assemble all the removed protective covers. ATTENTION! In order to achieve an optimum service life with a new saw blade, it is necessary to run-in the saw blade carefully.  General information concerning saw...
  • Page 56 Interval / When Where? What? How?  Fill new hydraulic oil into the tank of the hydrau- lic unit via the filling opening.  Pay attention to the filling quantity using the scale on the container.  Note the minimum and maximum values of the scale.
  • Page 57 Interval / When Where? What? How?  The cooling pump is almost maintenance free. Replace at regular intervals of use the coolant fluid and clean the inside of the pump of chips. Not all chips can be retained by the gap filter in the chip tray and can be sucked back in by the pump, which can destroy the pump.

  • Page 58: Recommended Operating Materials

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.

  • Page 59: Hydraulic System

    Hydraulic system 5.6.1 Inspection and exchange of hydraulic hoses Hydraulic hoses are used in almost any machine or system with hydraulically controlled compo- nents, especially where rigid pipes cannot be used for the energy transfer. Hydraulic hoses pose a particular danger due to faulty insertion, ageing, wear and tear, dam- age and other reasons.
  • Page 60 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 61 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut C1, 10 L Gebinde, Artikel Nr. 3530030 Kühlschmiermittel EG Sicherheitsdatenblatt Cooling lubricants Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana http://www.optimum-daten.de/ Soluble Oil B Lubrifiants de refroidisse- data-sheets/Optimum-Aqua- ment cut_C1-EC-datas- heet_3530030_DE.pdf...

  • Page 62: Cooling Lubricants And Tanks

    Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the coo- ling lubricant is replaced.

  • Page 63: Inspection Plan For Water-Mixed Cooling Lubricants

    5.7.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment intervals noticeable Appearance, odour daily Find and rectify causes, changes e.g. skim off oil, check filter, ventilate cooling lubricant system pH value Laboratory techniques...

  • Page 64: Ersatzteile - Spare Parts

    Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following :  Seriennummer - Serial No.  Maschinenbezeichnung - Machines name  Herstellungsdatum - Date of manufacture  Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste.

  • Page 65: Ersatzteilzeichnung Bandsäge 1-6 - Drawing Spare Parts Band Saw 1-6

    Ersatzteilzeichnung Bandsäge 1-6 - Drawing spare parts band saw 1-6 6-1: Explosionszeichnung - Drawing spare parts SD351AV DE | EN Version 1.0.3 - 2020-10-13 Originalbetriebsanleitung...

  • Page 66: Ersatzteilzeichnung Bandsäge 2-6 - Drawing Spare Parts Band Saw 2-6

    Ersatzteilzeichnung Bandsäge 2-6 - Drawing spare parts band saw 2-6 6-2: Explosionszeichnung - Drawing spare parts DE | EN SD351AV Originalbetriebsanleitung Version 1.0.3 - 2020-10-13...

  • Page 67: Ersatzteilzeichnung Bandsäge 3-6 - Drawing Spare Parts Band Saw 3-6

    Ersatzteilzeichnung Bandsäge 3-6 - Drawing spare parts band saw 3-6 6-3: Explosionszeichnung - Drawing spare parts Ersatzteilzeichnung Bandsäge 4-6 - Drawing spare parts band saw 4-6 240 246 6-4: Explosionszeichnung - Drawing spare parts SD351AV DE | EN Version 1.0.3 - 2020-10-13 Originalbetriebsanleitung...

  • Page 68: Ersatzteilzeichnung Bandsäge 5-6 - Drawing Spare Parts Band Saw 5-6

    Ersatzteilzeichnung Bandsäge 5-6 - Drawing spare parts band saw 5-6 6-5: Explosionszeichnung - Drawing spare parts DE | EN SD351AV Originalbetriebsanleitung Version 1.0.3 - 2020-10-13...

  • Page 69: Ersatzteilzeichnung Bandsäge 6-6 - Drawing Spare Parts Band Saw 6-6

    Ersatzteilzeichnung Bandsäge 6-6 - Drawing spare parts band saw 6-6 6-6: Explosionszeichnung - Drawing spare parts SD351AV DE | EN Version 1.0.3 - 2020-10-13 Originalbetriebsanleitung...

  • Page 70: Ersatzteilzeichnung Getriebe - Drawing Spare Parts Gear Box

    6.10 Ersatzteilzeichnung Getriebe - Drawing spare parts gear box 6-7: Explosionszeichnung - Drawing spare parts DE | EN SD351AV Originalbetriebsanleitung Version 1.0.3 - 2020-10-13...

  • Page 71: Ersatzteilzeichnung Maschinenunterbau - Drawing Spare Parts Machine Substructure

    6.11 Ersatzteilzeichnung Maschinenunterbau - Drawing spare parts machine substructure 6-8: Explosionszeichnung - Drawing spare parts SD351AV DE | EN Version 1.0.3 - 2020-10-13 Originalbetriebsanleitung...

  • Page 72: Hydraulikaggregat - Hydraulic Unit

    6.12 Hydraulikaggregat - Hydraulic unit DE | EN SD351AV Originalbetriebsanleitung Version 1.0.3 - 2020-10-13...

  • Page 73: Hydraulik-Schaltplan - Hydraulic System Connection Diagram

    6.13 Hydraulik-Schaltplan - Hydraulic system connection diagram gesteuerte Rückschlagventile Magnetventil Magnetventil Druckregelventil Druckanzeige Pumpe Pumpenmotor Ölschauglas Öltank Filter SD351AV DE | EN Version 1.0.3 - 2020-10-13 Originalbetriebsanleitung...

  • Page 74: Ersatzteilliste - Spare Parts List

    6.14 Ersatzteilliste - Spare parts list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Unterbau Base 0329235001 Grundplatte Schraubstock Vise base 0329035004 Platte Schraubstock Vise peace Schraubstockbacken rechts Vice jaw right Schraubstockbacken links Vice jaw left Schraube Screw 58mm Mutter Skala Scale...
  • Page 75 Gewindestange Sägebandspannung Threaded shaft 0329035074 Welle Sägebandrolle vorne Blade sheet shaft 0329035075 Scheibe Whasher Sieb Filter 0330027517 Führungsplatte Sägebandspannung Tracking plate 0329035079 Abdeckung Drehlagerbock Revolving arm cover 0329235080 Mutter 0329035081 Stift 0329035082 Block Block 0329035083 Mutter Schraube Screw Schraube Screw Schraube Screw Mutter...
  • Page 76 Label Absperrventil Hydraulikzylinder Label stop valve hydraulic cylinder 03290290154 Label Absperrventil Hydraulikzylinder Label stop valve hydraulic cylinder 03290290155 Abdeckung Motor Cover Motor 03290350174 Lüfter 03290350175 Passfeder Fitting key DIN 6885/6x6x25 042P6628 Sechskantmutter Hexagon nut DIN 4032/M10 Federscheibe Spring washer DIN 128/10 Innensechskantschraube Hexagon socket head screw DIN 4762/M6x16...
  • Page 77 Halter Holder Innensechskantschraube Hexagon socket head screw DIN 4762/M8x20 Innensechskantschraube Hexagon socket head screw DIN 4762/M8x30 Gewindestift Grub screw M8x16 Innensechskantschraube Hexagon socket head screw DIN 4762/M8x35 Skala Scale 03290350262 O-Ring O-Ring 260x3,3 Sechskantschraube Hexagon screw DIN 4017/M12x25 Scheibe Washer DIN 125/12 Innensechskantschraube Hexagon socket head screw...
  • Page 78 Schraube Screw Ventilblock Valve block 032923509210 Überdruckventil Negative valve Steuerventil A Low pressure control valve A 032923509212 Verschraubung Connect plug Öldruckanzeiger Oil pressure gauge 032923509214 Motor Motor 032923509215 Lüfter Lüfterabdeckung Fan cover 032923509217 Abdeckung Lower cover Anschlussleiste Connect line plank Abdeckung Motor Upper cover Stellschraube...

  • Page 79: Schaltplan - Wiring Diagram

    6.15 Schaltplan - Wiring diagram SD351AV DE | EN Version 1.0.3 - 2020-10-13 Originalbetriebsanleitung...
  • Page 80 DE | EN SD351AV Originalbetriebsanleitung Version 1.0.3 - 2020-10-13...

  • Page 81: Malfunctions

    Malfunctions Cause/ Malfunction Solution possible effects New metal band saw does • Frequency converter detects over- • Run in a new metal band saw.  not start up. load. "Running-in process“ on page Machine does not turn on • Engine protective switch released •...
  • Page 82 Cause/ Malfunction Solution possible effects Oblique saw cut (Saw band • Distance between guide and work- • Bring the guide as close to the runs incorrectly) piece too high workpiece as possible • Saw band blunt • Replace • Too low saw blade tension •...

  • Page 83: Malfunctions On The Frequency Converter - Sinamics G110M

    Malfunctions on the frequency converter - Sinamics G110M 7.1.1 Sinamics G110M, Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG Malfunctions SD351AV Version 1.0.3 - 2020-10-13 Translation of original instruction...
  • Page 84 SD351AV Malfunctions Translation of original instruction Version 1.0.3 - 2020-10-13...

  • Page 85: Appendix 8.1 Copyright

    Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. Subject to technical changes without notice. Terminology/Glossary Term Explanation...

  • Page 86: Storage

    Example: not stackable - do not stack further pack- ing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ified here.

  • Page 87: Liability Claims For Defects / Warranty

    Non reproducible software errors  Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. These services neither delay nor interrupt the warranty period.

  • Page 88: Decommissioning

    8.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons.  Unplug the power cord.  Cut the connection cable.  Remove all operating materials from the used device which are harmful to the envi- ronment.

  • Page 89: Disposal Of Lubricants And Coolants

    Modified settings  Any experiences with the metal band saw which might be important for other users  Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de...
  • Page 90 EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt hereby declares that the following product Product designation: Metal band saw Type designation:...
  • Page 91 Index Emissions ............20 General ............19 Accident report ............17 operating material ..........19 Assembly engine ...........26 Speed of saw band .......... 19 Technical specification Cleaning and lubricating ........27 Environmental conditions ........ 20 Copyright ...............85 Transport .............. 22 Customer service ..........58 Customer service technician .........58 Disinfection Cooling lubricant tank ........62...
  • Page 92 SD351AV Translation of original instruction Version 1.0.3 - 2020-10-13...

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