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Summary of Contents for Optimum Opti Saw S 131GH
- Page 1 OPTIMUM ® M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0.4 Metal belt saw Part no. 3300131...
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Page 2: Table Of Contents
OPTIMUM ® M A S C H I N E N - G E R M A N Y Table of contents Safety Type plate ..............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards...........................6 1.2.2 Other pictograms ............................7 Intended use .............................7 Reasonably foreseeable misuse.......................8... - Page 3 OPTIMUM ® M A S C H I N E N - G E R M A N Y Saw belt guide............................23 Machine vice ............................23 Saw belt tension ............................. 24 Speed of saw belt ........................... 24 4.5.1 V-belt ..............................24 Blade guide bearings..........................
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the metal belt saw. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt email: info@optimum-maschinen.de... -
Page 6: Safety Instructions (Warning Notes)
OPTIMUM ® M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. -
Page 7: Other Pictograms
The metal belt saw must only be installed and operated in a dry and ventilated place. If the metal belt saw is used in any way other than described above, modified without authoriza- Operations tion of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. not in accord- ance with... -
Page 8: Reasonably Foreseeable Misuse
OPTIMUM ® M A S C H I N E N - G E R M A N Y It is forbidden to make any modifications or alternations to the operation values of the metal belt saw! They could endanger people and cause damage to the metal belt saw. -
Page 9: Qualification
OPTIMUM ® M A S C H I N E N - G E R M A N Y Qualification 1.6.1 Target group private users The machine can be used in the private domain. The acumen of people in the private sector with training in metal working was taken into consideration for creating this operation manual. -
Page 10: Emergency-Stop Button
OPTIMUM ® M A S C H I N E N - G E R M A N Y you have verified that there is no danger to personnel or objects. WARNING! If you bypass, remove or override a safety device in any other way, you are endangering yourself and other persons working on the metal belt saw. -
Page 11: Prohibition, Warning And Mandatory Signs
OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.9.1 Prohibition, warning and mandatory signs INFORMATION All warning signs must be legible. They must be checked regularly. Position of labels on the metal belt saw: Img.1-4: Metal belt saw S131GH... -
Page 12: Personal Protective Equipment
OPTIMUM ® M A S C H I N E N - G E R M A N Y INFORMATION Organise the checks according to the following table; General check Equipment Check Guards Mounted, firmly bolted and not damaged Signs,... -
Page 13: Safety During Operation
OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.12 Safety during operation We specifically point out the dangers when describing the work with and on the drilling machine. CAUTION! Before switching on the metal belt saw make sure that there are ... -
Page 14: 1.13.3 Mechanical Maintenance Work
Check if they are working properly! 1.14 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses". -
Page 15: Technical Specification
OPTIMUM ® M A S C H I N E N - G E R M A N Y Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. Electrical connection Total connected load 230 V;... -
Page 16: Environmental Conditions
OPTIMUM ® M A S C H I N E N - G E R M A N Y Environmental conditions Temperature 5-35 °C Humidity 5 - 80 % Operating material Hydraulic cylinder Hydraulic oil, viscosity 32 - 46 as per... -
Page 17: Installation Plan
OPTIMUM ® M A S C H I N E N - G E R M A N Y Installation plan Img.2-1: Installation plan Technical specification S 131 GH Version 1.0.4 dated 2018-08-27 Translation of the original instructions Page 17... -
Page 18: Assembly 3.1 Scope Of Delivery
Store packed and unpacked parts only under the intended environmental conditions "Environmental conditions“ on page 16. Consult Optimum Maschinen Germany GmbH if the metal belt saw and accessories are stored for more than three months or are stored under different environmental conditions than those given here. -
Page 19: Assembling The Machine Stand
OPTIMUM ® M A S C H I N E N - G E R M A N Y 3.3.2 Assembling the machine stand CAUTION! Danger of crushing and tilting. Proceed with caution during the work described below. Screw the rubber feet to the side pan- els. -
Page 20: Transport Lock
OPTIMUM ® M A S C H I N E N - G E R M A N Y Place the collecting tray on the machine substruc- ture. Make sure that the holes in the collecting tray and the machine substructure are aligned. -
Page 21: Mounting The V-Belt Housing
OPTIMUM ® M A S C H I N E N - G E R M A N Y 3.3.5 Mounting the V-belt housing Mount the V-belt housing on the metal belt saw. To do so, use the fixing material included in the delivery. -
Page 22: Checks
OPTIMUM ® M A S C H I N E N - G E R M A N Y 3.4.1 Checks Perform the following checks. CAUTION! Danger of cutting, perform the works described hereunder with care. Use the prescribed ... -
Page 23: Installation And Function
OPTIMUM ® M A S C H I N E N - G E R M A N Y Installation and function With the metal belt saw you can saw different materials. A change of speed of the saw belt is performed by switching on the control panel. -
Page 24: Saw Belt Tension
OPTIMUM ® M A S C H I N E N - G E R M A N Y Saw belt tension The saw belt tension is set using the hand- wheel. Loosen the four safety screws in order to tense the saw belt. -
Page 25: Operation
OPTIMUM ® M A S C H I N E N - G E R M A N Y Operation Safety Use the metal belt saw only under the following conditions: The metal belt saw is in proper working order. -
Page 26: Inserting The Workpiece
OPTIMUM ® M A S C H I N E N - G E R M A N Y Inserting the workpiece Lift the saw arm arch and close the stop valve. Feed regulation valve Stop valve Img.5-2: Hydraulic feed ... -
Page 27: Sawing Of Angles
OPTIMUM ® M A S C H I N E N - G E R M A N Y Sawing of angles To saw angles greater than 45°, the vice must be offset. Locking lever Angle scale Img.5-5: Angular cut setting ATTENTION! Make sure that the saw is clean and free of chips in the slewing area before adjusting it. -
Page 28: Speed Of Saw Belt
OPTIMUM ® M A S C H I N E N - G E R M A N Y Speed of saw belt WARNING! Pull out the mains plug before you open the protective cover. Close and screw down the protective cover after each change of speed. - Page 29 OPTIMUM ® M A S C H I N E N - G E R M A N Y Saw belt speed reference values Material Material [m / min] Material [m / min] [m / min] semi-hard Low-alloy Tool steel...
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Page 30: Maintenance
OPTIMUM ® M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection Maintenance Repair of the metal belt saw. -
Page 31: Preparation
OPTIMUM ® M A S C H I N E N - G E R M A N Y 6.1.1 Preparation WARNING! Only carry out work on the metal belt saw if it has been disconnected from the mains power supply. - Page 32 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval / When Where? What? How? Check the angle adjustment of the saw frame. Place a angular dimension on the fixed vice jaw.
- Page 33 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval / When Where? What? How? Place the saw arch in the upper position and close the stop cock on the hydraulic cylinder.
- Page 34 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval / When Where? What? How? ATTENTION! This metal belt saw is constructed for saw blades with the dimension 1638 x 13 x 0,65 mm.
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Page 35: Repair
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 36: Ersatzteile - Spare Parts - S131 Gh
OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - S131 GH Ersatzteilzeichnung 1 von 4 - Parts drawing 1 of 4 7-1: Ersatzteilzeichnung 1 von 4 - Parts drawing 1 of 4 DE │GB... -
Page 37: Ersatzteilzeichnung 2 Von 4 - Parts Drawing 2 Of 4
OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilzeichnung 2 von 4 Parts drawing 2 of 4 7-2: Ersatzteilzeichnung 2 von 4 - Parts drawing 2 of 4 Ersatzteile - Spare parts - S131 GH S 131 GH DE │GB... -
Page 38: Ersatzteilzeichnung 3 Von 4 - Parts Drawing 3 Of 4
OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilzeichnung 3 von 4 - Parts drawing 3 of 4 7-3: Ersatzteilzeichnung 3 von 4 - Parts drawing 3 of 4... -
Page 39: Schaltplan - Wiring Diagram
OPTIMUM ® M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram 7-5: Schaltplan - Wiring diagram Ersatzteile - Spare parts - S131 GH S 131 GH DE │GB Version 1.0 2018-08-27... -
Page 40: Ersatzteilliste - Spare Parts List
OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare parts list Menge Größe Artikelnummer Beschreibung Designation Qty. Size Item no. Fussplatte Base plate 0330013101 Lagerbock Bearing block... - Page 41 OPTIMUM ® M A S C H I N E N - G E R M A N Y Welle Shaft 0330013157 Sägebügel Saw bow 0330013158 Platte Plate 0330013159 59CPL Sägebandführung kpl. Band Guide cpl. 0330013159CPL Sechskantschraube Hexagon screw M8-25...
- Page 42 OPTIMUM ® M A S C H I N E N - G E R M A N Y Scheibe Washer Sechskantschraube Hexagon screw ISO 4017 - M12 x 30 Sechskantschraube Hexagon screw M8x20 Sechskantmutter Hexagon nut Scheibe Washer Sicherungsring...
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Page 43: Malfunctions
OPTIMUM ® M A S C H I N E N - G E R M A N Y Malfunctions Malfunctions on the metal belt saw Cause/ Malfunction Solution possible effects Saw motor overloaded • Suction of motor cooling air hin- •... -
Page 44: Appendix 9.1 Copyright
OPTIMUM ® M A S C H I N E N - G E R M A N Y Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. -
Page 45: Liability Claims For Defects / Warranty
V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. -
Page 46: Decommissioning
OPTIMUM ® M A S C H I N E N - G E R M A N Y 9.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons. -
Page 47: Disposal Of Lubricants And Coolants
Modified settings Any experiences with the metal belt saw which might be important for other users. Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix S 131 GH Version 1.0.4 dated 2018-08-27... - Page 48 M A S C H I N E N - G E R M A N Y EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer / distributor Dr.-Robert-Pfleger-Str. 26...
- Page 49 OPTIMUM ® M A S C H I N E N - G E R M A N Y Index General ............15 Accident report ............14 Assembly ..............18 Copyright ...............44 Customer service ..........35 Customer service technician .........35 Dimensions ............15 Disposal ..............47 Electrical connection ..........15...
- Page 50 OPTIMUM ® M A S C H I N E N - G E R M A N Y S 131 GH Page 50 Original operating instructions Version 1.0.4 dated 2018-08-27...
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