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Summary of Contents for Optimum OptiSaw S 275N
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0 Metal belt saw Item no. 3300260 Item no. 3300265...
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Page 2: Table Of Contents
OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Type plates ...............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards...........................6 1.2.2 Other pictograms ............................6 Intended use .............................7 Reasonably foreseeable misuse.......................8... - Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y Switching off the machine ........................27 Resetting an emergency stop condition ....................27 Adjusting the speed of the saw belt......................27 4.9.1 Selector switch / speed controller......................27 4.9.2 Saw belt speeds .............................
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the metal belt saw. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Email: info@optimum-maschinen.de... -
Page 6: Safety Instructions (Warning Notes)
OPTIMUM M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. -
Page 7: Intended Use
The metal belt saw must only be installed and operated in a dry and ventilated place. If the metal belt saw is used in any way other than described above, modified without authoriza- Operations tion of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. not in accord- ance with... -
Page 8: Reasonably Foreseeable Misuse
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Extremely severe injuries. It is forbidden to make any modifications or alternations to the operation values of the metal belt saw! They could endanger the staff and cause damage to the metal belt saw. -
Page 9: Qualification Of Personnel
OPTIMUM M A S C H I N E N - G E R M A N Y Qualification of personnel 1.6.1 Target group This manual is addressed to the operating companies, the operators, the maintenance personnel. ... -
Page 10: Safety Measures During Operation
OPTIMUM M A S C H I N E N - G E R M A N Y instruct the personnel in regular intervals (at least once a year) on - all safety standards that apply to the machine, - the operation, - generally accepted engineering standards. -
Page 11: Emergency-Stop Button
OPTIMUM M A S C H I N E N - G E R M A N Y injuries due to components or parts of components flying off at high speed, contact with rotating and revolting parts, fatal electrocution, ... -
Page 12: Personal Protective Equipment
OPTIMUM M A S C H I N E N - G E R M A N Y INFORMATION Organise the checks according to the following table; General check Equipment Check Guards Mounted, firmly bolted and not damaged Signs, Installed and legible... -
Page 13: Safety During Operation
OPTIMUM M A S C H I N E N - G E R M A N Y 1.11 Safety during operation We specifically point out the dangers when describing the work with and on the drilling machine. WARNING! Before switching on the metal belt saw make sure that there are no dangers generated for persons, ... -
Page 14: Accident Report
Check if they are working properly! 1.13 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses". -
Page 15: Technical Data
OPTIMUM M A S C H I N E N - G E R M A N Y Technical data Type plate The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. Electrical connection... -
Page 16: Emissions
OPTIMUM M A S C H I N E N - G E R M A N Y Operating material S275N S275NV Helical gear Mobil 629 Spindle of the machine vice Commercial lubricating grease Slide bearing Commercial lubricating grease Coolant equipment... -
Page 17: Assembly
OPTIMUM M A S C H I N E N - G E R M A N Y Assembly Unpacking the machine Transport the metal belt saw in its packing crate to a place near its final installation location with a forklift before unpacking it. -
Page 18: Dimensions S275N │ S275Nv
OPTIMUM M A S C H I N E N - G E R M A N Y Dimensions S275N │ S275NV Schwerpunkt / Centre of gravity 1400 S275N | S275NV Assembly Page 18 Original operating instructions Version 1.0 dated 2015-06-18... -
Page 19: Requirements Regarding The Installation Site
OPTIMUM M A S C H I N E N - G E R M A N Y Requirements regarding the installation site Organize the working area around the metal belt saw according to the local safety regulations. INFORMATION In order to attain good functionality and a high processing accuracy as well as a long service life of the machine, the place of installation should fulfil certain criteria. -
Page 20: Assembly
OPTIMUM M A S C H I N E N - G E R M A N Y Assembly CAUTION! Danger of crushing and tilting. Proceed with caution during the work described below. The metal belt saw must be fitted on the machine stand by at least 2 people. -
Page 21: Load Suspension Point
OPTIMUM M A S C H I N E N - G E R M A N Y Fasten the machine stand to the ground. Place the metal belt saw on the machine stand. 3.5.2 Load suspension point DANGER! Danger of crushing and overturning. -
Page 22: Drip Pan
OPTIMUM M A S C H I N E N - G E R M A N Y Screw the metal belt saw to the machine stand. 3.5.3 Drip pan Attach the collecting tray on the chip tray. -
Page 23: Material Stop
OPTIMUM M A S C H I N E N - G E R M A N Y 3.5.4 Material stop Turn the stop bar into the threaded hole and clamp the stop bar with the nut. Electrical connection 3.6.1 Electrical connection S275N... -
Page 24: First Commissioning
OPTIMUM M A S C H I N E N - G E R M A N Y First commissioning WARNING! The machine may only be commissioned after proper installation. When first commissioning the metal belt saw by inexperienced staff you endanger people and the machine. -
Page 25: Operation
OPTIMUM M A S C H I N E N - G E R M A N Y Operation Control and indicating elements Pos. Designation Pos. Designation Handle Saw band tension Saw arch Adjustable saw belt and coolant hose guide... -
Page 26: Safety
OPTIMUM M A S C H I N E N - G E R M A N Y Safety Use the metal belt saw only under the following conditions: The metal belt saw is in proper working order. The metal belt saw is used as prescribed. -
Page 27: Adjusting The Saw Belt Guide
OPTIMUM M A S C H I N E N - G E R M A N Y Lock the adjustment by moving the locking lever to the right. Adjusting the saw belt guide Change the position of the saw belt guid- ance depending on the size of the pieces to be cut. -
Page 28: Saw Belt Speeds
OPTIMUM M A S C H I N E N - G E R M A N Y 4.9.2 Saw belt speeds Guidelines values for cutting speeds [m / min] Feed Feed Material [m / min] motion per Material [m / min]... -
Page 29: Hydraulic Feed
OPTIMUM M A S C H I N E N - G E R M A N Y 4.12 Hydraulic feed Adjust the down speed of the saw arch with the feed regulation valve. Feed regulation Open the stop cock. -
Page 30: Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the metal belt saw and ... - Page 31 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? The saw belt is being tensed with the handwheel. Turn the handwheel clockwise to increase the ten- sion in the saw belt.
- Page 32 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? Place the saw arch in the upper position and close the stop cock on the hydraulic cylinder.
- Page 33 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? Oiling Weekly Bearing INFORMATION During the first few days in service, the helical gear may become quite hot. If the temperature does not exceed 70ºC, no further measures need be taken.
- Page 34 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? ATTENTION! This metal belt saw was designed for use with belts of the following dimensions. 27 x 0.9 x 2480 mm ...
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Page 35: Repair
If repairs are performed by other qualified technical personnel, they must follow the instructions in this operation manual. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 36: Cooling Lubricants And Tanks
OPTIMUM M A S C H I N E N - G E R M A N Y Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. -
Page 37: Inspection Plan For Water-Mixed Cooling Lubricants
OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment... - Page 38 OPTIMUM M A S C H I N E N - G E R M A N Y Kühlschmiermittel Seite 38 Original operating instructions Version 1.0 vom 2015-06-18...
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Page 39: Ersatzteile - Spare Parts - S275N, S275Nv
Ersatzteile - Spare parts - S275N, S275NV Bandsäge 1-3 - Band saw 1-3 137-1 Abb.6-1: Bandsäge 1-3 - Band saw 1-3... -
Page 40: Bandsäge 2-3 - Band Saw 2-3
Bandsäge 2-3 - Band saw 2-3 55-1 Abb.6-2: Bandsäge 2-3 - Band saw 2-3... -
Page 41: Bandsäge 3-3 - Band Saw 3-3
OPTIMUM M A S C H I N E N - G E R M A N Y Bandsäge 3-3 - Band saw 3-3 Abb.6-3: Bandsäge 3-3 - Band saw 3-3 Ersatzteile - Spare parts - S275N, S275NV S275N | S275NV DE | GB Version 1.0 2015-06-18... -
Page 42: Getriebe - Gear Box
OPTIMUM M A S C H I N E N - G E R M A N Y Getriebe - Gear box Abb.6-4: Getriebe - Gear box DE | GB S275N | S275NV Ersatzteile - Spare parts - S275N, S275NV Originalbetriebsanleitung Version 1.0 2015-06-18... -
Page 43: Maschinenunterbau - Substructure
OPTIMUM M A S C H I N E N - G E R M A N Y Maschinenunterbau - Substructure 202 155 Abb.6-5: Maschinenunterbau - Machine substructure Ersatzteile - Spare parts - S275N, S275NV S275N | S275NV DE | GB Version 1.0 2015-06-18... -
Page 44: Schaltkasten - Electrical Box - S275N
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltkasten - Electrical box - S275N Abb.6-6: Schaltkasten - Electrical box DE | GB S275N | S275NV Ersatzteile - Spare parts - S275N, S275NV Originalbetriebsanleitung Version 1.0 2015-06-18... -
Page 45: Schaltkasten - Electrical Box - S275Nv
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltkasten - Electrical box - S275NV Abb.6-7: Schaltkasten - Electrical box Ersatzteile - Spare parts - S275N, S275NV S275N | S275NV DE | GB Version 1.0 2015-06-18... -
Page 46: Schaltplan - Wiring Diagram 400V - S275N
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram 400V - S275N Abb.6-8: Schaltplan-Wiring diagram 400V DE | GB S275N | S275NV Ersatzteile - Spare parts - S275N, S275NV Originalbetriebsanleitung Version 1.0 2015-06-18... -
Page 47: Schaltplan - Wiring Diagram - S275Nv
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram - S275NV Abb.6-9: Schaltplan - Wiring diagram S275NV Ersatzteile - Spare parts - S275N, S275NV S275N | S275NV DE | GB Version 1.0 2015-06-18... -
Page 48: Ersatzteilliste - Spare Parts List - S275N, S275Nv
OPTIMUM M A S C H I N E N - G E R M A N Y 6.9.1 Ersatzteilliste - Spare parts list - S275N, S275NV Artikel- Menge Grösse Bezeichnung Designation nummer Qty. Size Item no. Maschinengestell Machine casing 0330027502 Kühlmittelpumpe... - Page 49 OPTIMUM M A S C H I N E N - G E R M A N Y Artikel- Menge Grösse nummer Bezeichnung Designation Qty. Size Item no. Stützblech Support plate 03300210106 Schalterkasten Bedienschalter Distribution box 03300275110 Schalter Platte Switch plate...
- Page 50 OPTIMUM M A S C H I N E N - G E R M A N Y Artikel- Menge Grösse nummer Bezeichnung Designation Qty. Size Item no. Flansch Flange Rillenkugellager Ball bearing 6005 0406005 Schnecke Worm 03300275184 Rillenkugellager Ball bearing...
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Page 51: Malfunctions
OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Malfunctions on the metal belt saw Cause/ Malfunction Solution possible effects Saw motor overloading • Suction of motor cooling air hindered •... -
Page 52: Appendix
OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. -
Page 53: Liability Claims For Defects / Warranty
V-belts, ball bearings, illuminants, filters, sealings, etc. Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. -
Page 54: Storage
Example: not stackable - do not stack further packing cases on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those specified here . -
Page 55: Decommissioning
OPTIMUM M A S C H I N E N - G E R M A N Y 8.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons. -
Page 56: Disposal Of Lubricants And Coolants
Any experiences with the metal belt saw which might be important for other users. Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de S275N | S275NV... - Page 57 M A S C H I N E N - G E R M A N Y EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH distributor: Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt...
- Page 58 M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH distributor: Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt...
- Page 59 OPTIMUM M A S C H I N E N - G E R M A N Y Index coolant pump ........... 15 Environmental conditions ........ 16 Accident report ............14 General ............15 Assembly ..............17 operating material ..........15 Speed of saw belt ..........15 Center of gravity ............18...
- Page 60 OPTIMUM M A S C H I N E N - G E R M A N Y S275N | S275NV Page 60 Original operating instructions Version 1.0 dated 2015-06-18...
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