Subscribe to Our Youtube Channel
Related Manuals for Optimum S150 G Vario
Summary of Contents for Optimum S150 G Vario
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating manual Version 1.0 Metal belt saw S150 G Vario Keep for future reference! 12.4.11 version 1.0 S150 G Vario Metal belt saw...
-
Page 2: Table Of Contents
3.7.2 Saw belt guide bearings ................24 3.7.3 Tension of the saw belt .................. 24 3.7.4 Coolant ......................24 Design and function Feed .......................... 25 Saw belt guide ......................25 Machine vice ......................26 Page 2 Metal belt saw S150 G Vario version 1.0 12.4.11... - Page 3 9.4.4 Disposal of electrical and electronic components ..........46 9.4.5 Disposal of lubricants and coolants ........... 47 Disposal ........................47 RoHS , 2002/95/CE ....................47 Product follow-up .......................48 EC - declaration of conformity ...................49 Index 12.4.11 version 1.0 S150 G Vario Metal belt saw Page 3...
-
Page 4: Safety
FUTURE REFERENCE. INFORMATION In the event this operating manual does not offer a solution to your problem, please feel free to contact: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Telefon: +49 (0) 900 - 19 68 220 (0,49 €/min.) E-Mail: info@optimum-maschinen.de... -
Page 5: Safety Warnings (Warning Notes)
No dangerous or harmful consequences for persons or objects. In case of specific dangers we replace the ideogram by general with a warning injuries to hazardous rotating parts danger hands electrical voltage 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 5... -
Page 6: Further Ideograms
If the metal belt saw is used in any way other than as described above, if it is modified without use! the authorisation of Optimum Maschinen Germany GmbH or if it is operated with different proc- ess data, then it is being used improperly. -
Page 7: Possible Dangers Caused By The Metal Belt Saw
All additional installations carried out by the operator must incorporate the prescribed safety devices. As the machine operator, this will be your responsibility! “Safety devices“ on page 10 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 7... -
Page 8: Qualification Of Personnel
Only authorised personnel may operate the metal belt saw! Personnel authorised to use and perform maintenance are the trained and instructed technical staff working for the operator and manufacturer. Page 8 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 9: User Positions
Make sure that the generated health hazardous dusts and mist are safely sucked off at the point of origin and is dissipated or filtered from the working area. Use an appropriate suction unit. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 9... -
Page 10: Safety Devices
The separating protective equipment which is made available and delivered together with the machine is designed to reduce the risk of workpieces or fractions of them which being expelled, but not to remove them completely. Page 10 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 11: Emergency-Stop Button
Saw blade guide Refit the protective covers after each exchange of the saw blade. Protective covers on the right hand saw blade guide Fig.1-5: Protective cover saw blade guide 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 11... -
Page 12: Forbidden", Warning And Information Labels
Check that "Forbidden", Warning and Information labels and the markings on the metal belt saw • can be identified (if not, clean them), • are complete. INFORMATION Use the following table for checking. Page 12 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 13: Individual Protection Gear
Use safety gloves when you lift or handle sharp-edged components manually. Wear safety shoes when you position, dismantle or transport heavy components. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 13... -
Page 14: Safety During Operation
Observe the rules for preventing accidents issued by your association for the prevention of occupational accidents and safety in the workplace or other inspection authorities Hold the loads properly Never walk under suspended loads! Page 14 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 15: 3Mechanical Maintenance Work
Check that they are working properly! 1.12 Accident report Inform your superiors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes. -
Page 16: Technical Data
Characteristics plates Illustr.2-1: Characteristics plates The following information gives the dimensions and weight and is the manufacturer's authorised machine data. Power connection S150 G Vario Total connection rate 230 V; 50 Hz; 1,1 kW Protection mode IP 54 Cutting field S150 G Vario 90°... -
Page 17: Dimensions
OPTIMUM Technical data M A S C H I N E N - G E R M A N Y Dimensions S150 G Vario Length [mm] 1100 Height of work table [mm] Total height [mm] 1600 Height of work area [mm]... -
Page 18: Emissions
The machine operator has to wear an appropriate ear protection depending on the overall stress caused by noise and on the basic limit values. We generally recommend using a sound and ear protection. Page 18 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 19: Assembly
Machine parts falling off forklift trucks or other transport vehicles could cause very serious or even fatal injuries. Follow the instructions and information on the transport case. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 19... -
Page 20: Storage
Consult Optimum Maschinen Germany GmbH if the metal belt saw and accessories have to be stored for a period of over three months or under different external conditions than those given here “Information“... -
Page 21: Installation And Assembly
The metal belt saw must be fitted on the machine stand by at least 2 people. Assembling the machine stand Fit the side panels of the machine stand with the fitting tools supplied. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 21... - Page 22 Place the metal belt saw on the machine stand. Screw the metal belt saw to the machine stand. Screw the drip pan to the machine stand. Assembly material support Material support Illustr.3-2: Assembly material support Page 22 Metal belt saw S150 G Vario version 1.0 12 April 2011...
-
Page 23: Power Connection
Check the direction of the saw teeth. They should be ori- ented towards the drive motor. Drive motor Turning direction of the saw blade The blade turns anti-clockwise. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 23... -
Page 24: Saw Belt Guide Bearings
3 mm with a force of approximately 50 N. Adjustment “Saw belt tension“ on page 26 3.7.4 Coolant Fill up coolant over filler hole. Filler hole Illustr.3-6: Filler hole Page 24 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 25: Design And Function
The arch of the S150 G Vario metal belt saw can be turned 45° to allow angular cuts. With the S150 G Vario metal belt saw, you can make angular cuts in a range of 0º - 60º. The tension of the saw blade is regulated using a hand wheel. -
Page 26: Machine Vice
The possible speed range for S150 G Vario is 20-65 m/min. Potentiometer Illustr.4-5: Potentiometer S150G Vario INFORMATION A speed change is only during the run of the Metal belt saw S150 G Vario possible. Page 26 Metal belt saw S150 G Vario version 1.0... -
Page 27: Belt Guide Bearings
This can be acquired from authorised distributors. Make sure to clean up the cooling agent after use. Respect the environment when disposing of any lubricants and cooling agents. Follow the manufacturer’s disposal instructions. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 27... -
Page 28: Handling
Notify the person responsible immediately of any modification. “Safety during operation“ on page 14 Control and indicating elements Illustr.5-1: Metal belt saw S150 G Vario Page 28 Metal belt saw S150 G Vario version 1.0... -
Page 29: Control Panel
Connect the electrical supply cable. Actuate the pushbutton "ON". Push the press button on the handle of the metal belt saw and the saw band is running. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 29... -
Page 30: Switching Off The Metal Belt Saw
Loosen the setscrew. Setscrew Place the saw belt guide near the work piece without affecting or hindering the sawing process. Illustr.5-5: Setscrew Re-tighten the setscrew. Page 30 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 31: Adjusting The Speed Of The Saw Belt
The possible speed range for S150 G Vario is 20- 65 m/min. Illustr.5-6: Potentiometer S150G Vario INFORMATION A speed change is only during the run of the Metal belt saw S150 G Vario possible. Saw belt speeds Guidelines values for cutting speeds [m/min] Feed... - Page 32 Respect the environment when disposing of any lubricants and cooling agents. Follow the manufacturer's disposal instructions. Turn on the liquid cooling system with the switch. Switch for cooling pump Illustr.5-8: Control panel Page 32 Metal belt saw S150 G Vario version 1.0 12 April 2011...
-
Page 33: Maintenance
• the quality of the products you manufacture. Installations and equipment from other manufacturers must also be in optimum condition. ENVIRONMENTAL PROTECTION Make sure that liquids and oils are not spilt on the ground. -
Page 34: Restarting
Do not strain the saw blade more than neces- sary. The blade could be overstretched and become warped. Start of shift after each mainte- “Safety check“ on page 12 nance or repair operation Page 34 Metal belt saw S150 G Vario version 1.0 12 April 2011... - Page 35 Let the metal belt saw run for a few minutes before beginning the oil change. This will heat the oil, making it flow more easily out of the outlet hole. 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 35...
- Page 36 ATTENTION! This metal belt saw was designed for use with belts of the following dimensions S150 G Vario; 1735 x 12,7 x 0.9 mm The use of other saw blades can cause infe- rior sawing results. Place the saw arch in the upper position and close the shut-off tap on the hydraulic cylinder.
-
Page 37: Repair
Illustr.6-4: Cooling pump Repair For any repair work, get assistance from an employee of Optimum Maschinen Germany GmbH's technical service or send us the metal belt saw. If the repairs are carried out by qualified technical staff, they must follow the indications given in this manual. -
Page 38: Ersatzteile - Spare Parts - S150G Vario
OPTIMUM Ersatzteile - Spare parts - S150G Vario M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - S150G Vario Ersatzteilzeichnung - Drawing spare parts Abb.7-1: Bandsäge - Band saw 12.4.11... -
Page 39: Ersatzteilliste - Spare Parts List - S150G Vario
OPTIMUM Ersatzteile - Spare parts - S150G Vario M A S C H I N E N - G E R M A N Y 7.1.1 Ersatzteilliste - Spare parts list - S150G Vario Menge Grösse Artikelnummer Bezeichnung Designation Qty. - Page 40 OPTIMUM Ersatzteile - Spare parts - S150G Vario M A S C H I N E N - G E R M A N Y Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Scheibe Washer 0330014568 Schraube Screw 0330014569...
-
Page 41: Schaltplan - Wiring Diagram
OPTIMUM Ersatzteile - Spare parts - S150G Vario M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram Abb.7-2: Schaltplan - Wiring diagram 12.4.11 Y:\Betriebsanleitungen\saws\S150G_Vario\S150G_Vario_parts\S150G_Vario_parts.fm... -
Page 42: Ersatzteilliste Elektrische Bauteile - Spare Parts List Electrical Part
OPTIMUM Ersatzteile - Spare parts - S150G Vario M A S C H I N E N - G E R M A N Y 7.2.1 Ersatzteilliste elektrische Bauteile - Spare parts list electrical part Menge Grösse Artikelnummer Bezeichnung Designation Qty. -
Page 43: Anomalies
Material does not rest on both rails • Support material properly of the work-holder vice parallel • Clamps of the work-holder vice not • Adjust clamps correctly adjusted to 90º 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 43... -
Page 44: Appendix
Work-holder vice • Clamping device for the work piece Helical gear • Reduction gear from the drive motor to the pulley for V-belt Drive motor • Motor Page 44 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 45: Liability Claims For Defects / Warranty
V-belts, ball bearings, illuminants, filters, sealings, etc. Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an accept- ance of its obligation to compensate. -
Page 46: Decommissioning
Please make sure that the batteries and/or accumulators are disposed of in a professional way according to the legal regulations. Please only throw discharged batteries in the collection boxes in shops or at municipal waste management companies. Page 46 Metal belt saw S150 G Vario version 1.0 12 April 2011... -
Page 47: Disposal Of Lubricants And Coolants
RoHS , 2002/95/CE The sign on the product or on its packing indicates that this product complies with the European guideline 2002/95/EC . 12 April 2011 version 1.0 S150 G Vario Metal belt saw Page 47... -
Page 48: Product Follow-Up
Modified settings • Experiences with the metal belt saw, which could be important to other users • Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Fax +49 951 - 96 822 - 22 E-mail: info@optimum-maschinen.de Page 48... -
Page 49: Ec - Declaration Of Conformity
Appendix M A S C H I N E N - G E R M A N Y EC - declaration of conformity The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 retailer: D - 96103 Hallstadt hereby declares that the following product,... -
Page 50: Index
External conditions ......... 17 General ........... 16 Operating material ........17 Power connection ........16 Speed of saw blade ........ 17 Transport ............19 User position ........... 9 Page 50 Metal belt saw S150 G Vario version 1.0 12 April 2011...
Need help?
Do you have a question about the S150 G Vario and is the answer not in the manual?
Questions and answers