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Dynapac CS1400 VI Instruction Manual
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Dynapac CS1400 VI Instruction Manual

Dynapac CS1400 VI Instruction Manual

Static three-drum roller
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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812164401_A.pdf
4812164401_A.pdf
Static Three-drum Roller
Static Three-drum Roller
CS1400 VI
CS1400 VI
Deutz TD 3.6 L04 (Stage IIIA)
Deutz TD 3.6 L04 (Stage IIIA)
Deutz TD 3.6 L04 (Stage V)
Deutz TD 3.6 L04 (Stage V)
Serial number
Serial number
10000519xxA032198 -
10000519xxA032198 -
10000518xxA026818 -
10000518xxA026818 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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Summary of Contents for Dynapac CS1400 VI

  • Page 1 Instruction manual Operating & Maintenance Operating & Maintenance 4812164401_A.pdf 4812164401_A.pdf Static Three-drum Roller Static Three-drum Roller CS1400 VI CS1400 VI Engine Engine Deutz TD 3.6 L04 (Stage IIIA) Deutz TD 3.6 L04 (Stage IIIA) Deutz TD 3.6 L04 (Stage V) Deutz TD 3.6 L04 (Stage V)
  • Page 3 Table of Contents Introduction ..........................3 The machine ....................3 Intended use ....................3 Training ....................... 3 Signal symbols and meaning ..............3 Safety information ..................3 General ....................... 4 (Only Stage V)..................... 5 CE marking and Declaration of conformity..........5 Safety - General instructions....................
  • Page 4 Vibrations - Operator station ..............17 Slopes ....................... 17 Dimensions, side view................18 Dimensions, top view ................19 Weights and volumes................20 Working capacity..................21 General ..................... 21 -emission (Stage V only) ..............22 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....22 Tightening torque ..................
  • Page 5 Location - decals ..................30 Location - decals, CALIFORNIA ............... 31 Safety decals..................... 31 Info decals....................34 Instruments/Controls ....................36 Control panel and controls ................ 36 Forward & Reverse lever ................38 Function descriptions ................38 Display, key....................40 "MAIN MENU" ................... 42 "USER SETTINGS"...................
  • Page 6 Fuses in cab....................55 Operation ..........................57 Before starting ......................57 Battery isolation switch - Switching on ............57 Control panel, adjustments ............... 57 Operator's seat - Adjustment..............58 Operator's seat, comfort - Adjustments............. 58 Belt reminder..................... 59 Display - Control..................59 Parking brake ....................
  • Page 7 Miscellaneous ........................87 Lifting ........................87 Locking the articulation ................87 Lifting the roller..................88 Lifting the roller with jack:................89 Unlocking the articulation ................89 Load securing CS1400 VI ................. 90 Towing/Recovering....................93 Brake release pump..............94 2021-11-30 4812164401_A.pdf...
  • Page 8 Short distance towing with the diesel engine switched off/not running ..95 Towing....................... 95 Operating instructions - Summary ..................97 Preventive maintenance ......................99 Acceptance and delivery inspection............99 Warranty....................99 Maintenance - Lubricants and symbols ................101 Maintenance symbols ................102 Maintenance - Maintenance schedule .................
  • Page 9 Scrapers - Check/Cleaning ..............116 Draining the diesel engine's fuel prefilter ..........117 Maintenance - 50h ....................... 119 Air cleaner Checking - Change the main air filter............119 Backup filter - Change................120 Air cleaner - Cleaning....................121 Articulation steering and steering cylinder bushings - Lubrication ..121 Tightening the drum nuts - Check ............
  • Page 10 Seat bearing - Lubrication ............... 134 Diesel engine - Oil change ..............135 Edge cutter (Optional) - Lubrication .................... 136 Hydraulic reservoir cap - Check .............. 137 Replacing the fuel filter / fuel prefilter............138 Hydraulic fluid filter - Replacement ............139 Fuel tank - Draining off water ..............
  • Page 11 Air conditioning (Optional) - Overhaul ....................155 Drying filter - Check................. 156 2021-11-30 4812164401_A.pdf...
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  • Page 15 Introduction Introduction The machine Dynapac CS1400 VI is a static 3-drum roller in the 11-ton class (12.8 tons ballasted), with a compaction width of 2100 mm (83 in.) and the same static linear load on all drums. It features articulated steering and is equipped with drive and brakes on all drums.
  • Page 16 Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.
  • Page 17 10 and 50 hours of operation can be performed by the machine operator. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel. Additional instructions for the engine can be Additional instructions for the engine can be found in the manufacturer's engine manual.
  • Page 18 Introduction 4812164401_A.pdf 2021-11-30...
  • Page 19 Never jump down from the machine. • • Dynapac always recommends mounted ROPS (Roll Over Protective Dynapac always recommends mounted ROPS (Roll Over Protective Structure), or a ROPS-approved cab and seat belt usage. Structure), or a ROPS-approved cab and seat belt usage.
  • Page 20 Modifications to the roller, including the use of any attachment/equipment, Modifications to the roller, including the use of any attachment/equipment, not approved by Dynapac that might compromise safety (including visibility) not approved by Dynapac that might compromise safety (including visibility) are not allowed.
  • Page 21 Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m (23 the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
  • Page 22 Dynapac always recommends mounted ROPS Dynapac always recommends mounted ROPS (Roll Over Protective Structure), or a (Roll Over Protective Structure), or a ROPS-approved cab and seat belt usage.
  • Page 23 Safety (Optional) Safety (Optional) Automatic climate control The system described in this manual is an ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
  • Page 24 Safety (Optional) 4812164401_A.pdf 2021-11-30...
  • Page 25 Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
  • Page 26 Special instructions High pressure cleaning Do not spray water directly onto electrical components or the instrument panels. Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.
  • Page 27 Special instructions Fire extinguisher A fire extinguisher can be ordered as an option. Though, different standards are used around the world. If not using the original fire extinguisher, place your extinguisher as in the picture. A 4 kg extinguisher is recommended.
  • Page 28 Special instructions Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery. This may shorten battery life. battery. This may shorten battery life. Jump starting (24V) Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery.
  • Page 29 Technical specifications Technical specifications Noise level Sound levels have been measured according to the operational cycle described in the EU Sound levels have been measured according to the operational cycle described in the EU directive 2000/14/EC on machines equipped for the EU market with operator seat in directive 2000/14/EC on machines equipped for the EU market with operator seat in transport position.
  • Page 30 Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 2900 2900 114.2 114.2 Diameter, drum Diameter, drum 1500 1500 Height, with cab / ROPS Height, with cab / ROPS 2990 2990 117.7 117.7 Ground clearance Ground clearance 12.2 12.2 Length Length...
  • Page 31 Technical specifications Dimensions, top view ROPS Dimensions Dimensions 2370 2370 93.3 93.3 ROPS ROPS 2100 2100 82.7 82.7 1635 1635 64.4 64.4 1060 1060 41.7 41.7 22.4 22.4 2021-11-30 4812164401_A.pdf...
  • Page 32 Technical specifications Weights and volumes Weights Weights Gross machinery mass (EN474) Gross machinery mass (EN474) - including Cab with ballast - including Cab with ballast 13200 kg 13200 kg 29,100 lbs 29,100 lbs - including Edge cutter with ballast - including Edge cutter with ballast 13530 13530 29,830 lbs...
  • Page 33 Technical specifications Working capacity Compaction data Compaction data Static linear load Static linear load - Front - Front 50 kg/cm 50 kg/cm 280 pli 280 pli - Rear - Rear 44,7 kg/cm 44,7 kg/cm 250.3 pli 250.3 pli - Front, with ballast - Front, with ballast 58,2 kg/cm 58,2 kg/cm...
  • Page 34 Technical specifications -emission (Stage V only) -emissions measured according to applicable test cycle in Regulation (EU) 2016/1628. Manufacturer/Model Manufacturer/Model Test-cycle Test-cycle -emission -emission (g/kWh) (g/kWh) Deutz TD 3.6 L04 Deutz TD 3.6 L04 Stage V Stage V NRTC NRTC 848,7 848,7 NRTC: Non-road transient test cycles NRTC: Non-road transient test cycles...
  • Page 35 Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
  • Page 36 Technical specifications Hydraulic system Opening pressure (Absolute pressure) Opening pressure (Absolute pressure) Drive system (MPa) Drive system (MPa) 42.0 42.0 Supply system (MPa) Supply system (MPa) Control systems (MPa) Control systems (MPa) 20.0 20.0 Brake release (MPa) Brake release (MPa) Type of fluid Type of fluid Mineral or Saturated...
  • Page 37 Machine description Machine description Diesel engine The machine is equipped with a water-cooled, in-line four-cylinder turbocharged, four-stroke diesel engine. Stage IIIA The engine is equipped with cooled exhaust gas recirculation and closed crankcase ventilation. • ceEGR - External Cooled EGR-electronically controlled Stage V The engine is equipped with external cooled EGR-electronically controlled (ceEGR) and a diesel...
  • Page 38 FOPS/ROPS structure must be replaced immediately. Never perform any modifications on the cab or FOPS/ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the FOPS/ROPS standards becoming invalid.
  • Page 39 Machine description If equipped with ROPS roof, there is no FOPS approval. Identification Product and component plates Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers...
  • Page 40 Machine description Machine plate The machine plate (1) is affixed to the left side of the platform. The plate specifies the manufacturers name and address, the type of machine, the PIN, Product Identification Number (serial number), operating weight, engine power and year of manufacture. (On machines supplied to outside the EU, there are no CE markings and in some cases no year of manufacture.) Operating mass and Max.
  • Page 41 Machine description Engine plates The engine's type plate (1) is located on top of the cylinder head cover. The plate specifies the type of engine, its serial number and the engine specification. Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig.
  • Page 42 Machine description Decals Location - decals 4 9 20 4 15 Warning, crush zone Warning, crush zone 4700903422 4700903422 Hydraulic fluid/ Hydraulic fluid/ 4700272372/ 4700272372/ Biological hydraulic fluid Biological hydraulic fluid 4700792772 4700792772 Lifting point Lifting point 4700357587 4700357587 Handbook compartment Handbook compartment 4700903425 4700903425...
  • Page 43 Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
  • Page 44 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. 4700904083 Warning - Edge cutter (optional) Warning of rotating parts.
  • Page 45 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 2021-11-30 4812164401_A.pdf...
  • Page 46 Machine description Info decals 4. Lifting point 4. Lifting point 8. Fixing point 8. Fixing point 9. Master switch 9. Master switch 4700357587 4700357587 4700382751 4700382751 4700904835 4700904835 10. Diesel fuel 10. Diesel fuel 11. Fuel with low sulfur 11. Fuel with low sulfur 12.
  • Page 47 Machine description 4812132981 4812132981 4812132929 4812132929 2021-11-30 4812164401_A.pdf...
  • Page 48 Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch No available on this model No available on this model Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (soft start and stop Work mode (soft start and stop activated and joint cutter if activated and joint cutter if...
  • Page 49 Machine description Hazard indicators Hazard indicators Activate the hazard indicators with the switch. Fig. Steering column Functions Functions Direction indicators Direction indicators Driving lights Driving lights Full/Dipped beam Full/Dipped beam Parking lights Parking lights Horn Horn Figure. Steering column switch (optional) 2021-11-30 4812164401_A.pdf...
  • Page 50 Machine description Forward & Reverse lever Full flow ("full on") Full flow ("full on") Edge cutter down Edge cutter down Edge cutter up Edge cutter up Optional Optional Fig. Forward & Reverse lever Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key...
  • Page 51 Machine description Designation Designation Symbol Symbol Function Function Display knob, selection Display knob, selection Scroll using the knob to the desired selection, select by Scroll using the knob to the desired selection, select by button button pressing the knob in the middle. pressing the knob in the middle.
  • Page 52 Machine description Designation Designation Symbol Symbol Function Function Joint cutter Joint cutter Activates joint cutter Activates joint cutter Low beam lights Low beam lights When this symbol lights green in the lower left corner of the When this symbol lights green in the lower left corner of the display, low beam lighting is enabled.
  • Page 53 Machine description 6. Speedometer 7. Sprinkler tank level 8. Warning lamps (Yellow is warning and red is high alert) 9. Asphalt temperature meter (two sensors shifting from front and back depending on the direction of travel) 13. Driving direction In the machine image, middle is shown even if front and back are selected.
  • Page 54 Machine description Asphalt temperature meter Asphalt temperatures are shown either in degrees Celsius or Fahrenheit. (selected in User settings) Dual temperature sensors, one front and one rear. Fig. Asphalt temperature image The sensor that sits foremost in the current direction of travel is highlighted and it is this one that is read to avoid the disruption of moisture from the drum’s sprinklers.
  • Page 55 Machine description "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set time and date. User settings Display light Home screen Measure unit Clock Return Date Main menu Manuals (WIP) Manuals (WIP) 2021-11-30 4812164401_A.pdf...
  • Page 56 Machine description "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu and return to Home screen. "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set time and date. User settings Display light...
  • Page 57 Machine description Fig. Fram-/Backreglage 1. Knappar (Grön) för manövrering av kantskärare Settings menu ("SETTINGS MENU") Different selections in the settings menu will bring up areas where settings can be altered for Sprinkler, Settings Motor, Compacting SPRINKLER Sprinkler Selection of pump 1/2 or both are active. Adjustment of the pause time (seconds) between sprinklers for automatic sprinkling.
  • Page 58 Machine description ENGINE Engine Activation of Parked regeneration. COMPACTION Compaction Limit setting for asphalt temperature measurement. 4812164401_A.pdf 2021-11-30...
  • Page 59 Machine description "SERVICE MENU" The service menu is accessible via the main menu for adjustments. Service "ALARMS" system logs and error codes Alarms "MACHINE STATUS" - Summary of levels, loads and temperatures. Machine status 2021-11-30 4812164401_A.pdf...
  • Page 60 Machine description "SPD LIMIT CALIBRATIONS" Spd Limit Calibrations "RAMP SETTINGS" This section is protected by Pin Code Ramp settings There are 3 different modes that can be seleted in the machine's workmode. (Soft, Medium, Hard). The machine alerts at startup when the setting is in Soft Mode.
  • Page 61 Machine description "TEST MODE" - Installation personnel only, requires pin code. Test mode "ABOUT" It is also possible to see the version of the installed software. Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.
  • Page 62 Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater Fig. Right rear cab post 15. Hammer for emergency exit 4812164401_A.pdf 2021-11-30...
  • Page 63 Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Fuse box Fuse box Contains fuses for the electrical system in the Contains fuses for the electrical system in the cab. cab. Front wiper, switch Front wiper, switch Press to operate the front screen wiper.
  • Page 64 Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.
  • Page 65 Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test/diagnostics mode for different options) 3.
  • Page 66 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).
  • Page 67 Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...
  • Page 68 Machine description 4812164401_A.pdf 2021-11-30...
  • Page 69 Operation Operation Before starting Battery isolation switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector is located in the front beam. Turn the key (3) to the On position. The roller is now supplied with power.
  • Page 70 Operation Operator's seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Operator's seat - Back support angle (3) 1.
  • Page 71 Operation Belt reminder The machine can be equipped with seat belt with belt reminder. Unless the seat belt is used, a warning image in the display will flash until the driver becomes aware of using the seat belt. Display - Control Sit down for all operations.
  • Page 72 Operation Parking brake Ensure that the parking brake (1) is definitely Ensure that the parking brake (1) is definitely switched on. switched on. The brakes are always activated in Neutral. (automatically switched on after 2 seconds) Fig. Control panel The parking brake must be activated to start the 1.
  • Page 73 Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...
  • Page 74 Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be clean and correctly adjusted. Fig. View Rear view mirrors - Adjustment The rear view mirror adjustment is accessible from the ground.
  • Page 75 Operation Wiper blade - Replacement Ensure that the wiper blades are in good condition. Replace the blades when they no longer wipe the cab windows clean. Use a ladder for easier access for wiper blade replacement. Washer fluid - Checking and filling Place the roller on a level surface.
  • Page 76 Operation Foldable rotating beacon (Accessory) Stand firmly with both feet on the top step (1). On a machine equipped with ROPS, hold a firm grip with one hand, on the left rear side rail (2) on the operator platform. On a machine equipped with a cab, make sure that the door (3) or the rear side window (4) on the door is open.
  • Page 77 Operation Starting Starting the engine Make sure that the emergency stop is not activated, but the parking brake is switched on. Set the forward/reverse lever (1) in neutral position. The diesel engine cannot be started in any other position of the controls. Fig.
  • Page 78 Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.
  • Page 79 Operation Parking brake test To be sure that the parking brake works and is in good condition, perform following procedure daily. Put the machine on flat ground. Make sure that there are no obstacles in the Make sure that there are no obstacles in the direction of travel, on the ground, in front of or direction of travel, on the ground, in front of or behind the roller, or overhead.
  • Page 80 Operation Display when activating choice via the button set. Working mode, offset and vibration possible. Watering, manual/automatic Automatic water control (auto active), watering is activated when the Forward/Reverse lever is outside of neutral. 4812164401_A.pdf 2021-11-30...
  • Page 81 Operation Display when activating choice via the button set. Working mode, offset and vibration possible. Watering, manual/automatic Automatic water control (auto active), watering is activated when the Forward/Reverse lever is outside of neutral. Warning alarm display, see the table for details.
  • Page 82 Operation Alarm descriptions Pos Symbol Pos Symbol Designation Designation Function Function Warning lamp, hydraulic filter Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full If the lamp comes on while the engine is running at full speed, the hydraulic filter must be changed.
  • Page 83 Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
  • Page 84 Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The forward/reverse lever must be in neutral in order to change gear. Fig. The display shows the selection (position 1 or 2) Max.
  • Page 85 Operation Alarm - Regeneration The following symbols can be shown at the bottom of the display: Comment: To initialize and complete regeneration, the engine coolant temperature must be > 70° C. Fig. Display, regeneration - Symbols No Symbol Designation and Function No Symbol Designation and Function Warning lamp (Yellow) Warning lamp (Yellow)
  • Page 86 Operation Sub-menu - Regeneration To access the regeneration page, proceed as follows: - In home mode, select the main menu icon (2) in the lower right corner. - On the main menu, select the Settings icon (3) in the upper right corner. The system automatically switches from home to the engine menu if the following conditions are met: Fig.
  • Page 87 Operation In the engine menu, there is a bar (1) on the left that is filled with grey the higher the soot-level increases. At the bottom center, the soot/ash levels (6) are shown in %. Warning levels (7) are shown at the top. The warning is marked with a grey box.
  • Page 88 Operation DPF full is the lowest warning level. Fig. Level 3 - Engine menu, DPF full 6. Soot/Ash levels (%) 7. Warning level Level 4 Soot level is 115% or higher. The inhibit symbol (yellow) (13) in the display flashes (0.5 Hz).
  • Page 89 Operation Level 5 The soot level is 125% or higher. The inhibit symbol (yellow) (13) in the display flashes (3 Hz), the Warning symbol (yellow) (1) lights continuously, the Warning symbol (red) flashes (0.5 Hz) and the Power reduction symbol lights continuously. Engine power continues to be reduced.
  • Page 90 Operation Level 6 The soot level is 144% or higher. The inhibit symbol (yellow) (13) in the display flashes (3 Hz). The DPF is full and needs emptying. A Parked regeneration cannot be performed. The Warning symbol (yellow) (1) lights continuously, the Warning symbol (red) flashes (0.5 Hz) and the Power reduction symbol illuminates 13 7...
  • Page 91 Operation If the ash level exceeds 99% (regardless of soot or warning level), a symbol (DPF filter washing) (12) starts flashing in the middle of the display. The DPF then needs to be emptied of ash. This can only be done by Deutz service technicians using service tools.
  • Page 92 Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.
  • Page 93 Operation if the machine is in Transport mode. A bypass valve prevents the hydraulic system being overloaded. The standard sprinkler system should be activated first to avoid asphalt sticking to the joint cutter/edge press. Now press and hold blue button on the front/reverse lever in order to spray water on the joint cutter/edge press.
  • Page 94 Operation If the forward/reverse lever is moved quickly (forwards or backwards) toward/past neutral, the system switches to a rapid braking Mode and the machine stops. Activate normal driving Mode again by moving the forward/reverse lever back to neutral. Emergency brake Braking is normally activated using the forward/reverse lever.
  • Page 95 Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Do not allow the engine to idle for more than 10 Do not allow the engine to idle for more than 10 minutes.
  • Page 96 Operation Battery disconnector Before leaving the roller at the end of the shift, switch off the battery disconnector (1) and remove the key (3). This will prevent battery discharge and will also make it difficult for any unauthorized person to start and drive the machine.
  • Page 97 Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
  • Page 98 Long-term parking Hydraulic reservoir Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’) Steering cylinder, hinges, etc. Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation').
  • Page 99 Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Pull up the locking pin (2), provided with wire.
  • Page 100 Miscellaneous Lifting the roller The machine’s gross weight (3) is specified on the The machine’s gross weight (3) is specified on the machine plate (2). machine plate (2). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations...
  • Page 101 Miscellaneous Lifting the roller with jack: The machine’s gross weight (4) is specified on the The machine’s gross weight (4) is specified on the machine plate (1). machine plate (1). Weight: refer to the machine plate on the The lifting device such as a jack (2), or The lifting device such as a jack (2), or roller equivalent, must be dimensioned according to the...
  • Page 102 Miscellaneous Load securing CS1400 VI Securing of a triple drum static roller of model CS1400 VI from Dynapac loaded in backward direction on a trailer for transport on road and in the Baltic Sea (Sea area A). Roller loaded in...
  • Page 103 Miscellaneous Load carrier Load carrier The static three-drum roller is loaded centered laterally on the platform (± 5 cm) and in the The static three-drum roller is loaded centered laterally on the platform (± 5 cm) and in the backward direction. backward direction.
  • Page 104 Miscellaneous Load securing CS1400 VI Securing of a triple drum static roller of model CS1400 VI from Dynapac loaded in backward direction on a trailer for transport on road and in the North Sea (Sea area B). Roller loaded in...
  • Page 105 Miscellaneous Load carrier Load carrier The static three-drum roller is loaded centered laterally on the platform (± 5 cm) and in the The static three-drum roller is loaded centered laterally on the platform (± 5 cm) and in the backward direction. backward direction.
  • Page 106 Miscellaneous Brake release pump Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged. when the brakes are hydraulically disengaged. The release pump for the brakes is located on the right-hand side of the front frame, under the cab.
  • Page 107 Miscellaneous Short distance towing with the diesel engine switched off/not running Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged. when the brakes are hydraulically disengaged. Open the hood and make sure that the propulsion pump is accessible.
  • Page 108 Operating instructions - Summary 4812164401_A.pdf 2021-11-30...
  • Page 109 Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 110 Operating instructions - Summary 4812164401_A.pdf 2021-11-30...
  • Page 111 Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 112 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812164401_A.pdf 2021-11-30...
  • Page 113 Dynapac. Dynapac. ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac Engine oil 200 P/N 4812161855 (5 liters) Dynapac Engine oil 200 P/N 4812161855 (5 liters) (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liters) P/N 4812161856 (20 liters) P/N 4812161857 (209 P/N 4812161857 (209...
  • Page 114 Maintenance - Lubricants and symbols Fluid volumes Fluid volumes - Ballast front - Ballast front 2x470 liters 2x470 liters 2x124 gal 2x124 gal - Ballast rear - Ballast rear 1130 liter 1130 liter 298.3 gal 298.3 gal Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter...
  • Page 115 Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Engine oil Engine oil Sprinkler system Sprinkler system 15. Hydraulic reservoir 15. Hydraulic reservoir Radiator Radiator Battery Battery 16. Diesel engine 16. Diesel engine Drum nuts Drum nuts 10.
  • Page 116 Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.
  • Page 117 Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Action Action Comment Comment Check/clean the filter element in the air cleaner. Check/clean the filter element in the air cleaner. Lubricate the articulation Lubricate the articulation Lubricate the steering cylinder mounts...
  • Page 118 Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the cooler element Clean the cooler element If necessary If necessary Lubricate hinges and controls...
  • Page 119 Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Clean the cooler element Clean the cooler element If necessary If necessary Lubricate hinges and controls...
  • Page 120 Maintenance - Maintenance schedule Service - Checklist 4812164401_A.pdf 2021-11-30...
  • Page 121 Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 122 Maintenance, 10h Hydraulic reservoir, Level check - Filling The hydraulic tank is located on the right side of the machine. Wipe the sight glass (1) and check that the oil level is between the upper and lower marks. If necessary, fill with hydraulic fluid by unscrewing the filler cap (2).
  • Page 123 Maintenance, 10h Check that the coolant level is between max./min. in the sight glass (5) and (6). Top up with coolant if the level is too low. For filling, loosen the filler cap (4) and make sure that the coolant level is between max/min in the sight glasses (5) and (6).
  • Page 124 Maintenance, 10h Fuel tank - Refueling Never refuel while the engine is running, do not Never refuel while the engine is running, do not smoke, and avoid spilling fluid. smoke, and avoid spilling fluid. The fuel tank is located on the left-hand side of the machine.
  • Page 125 Maintenance, 10h Water tank - Filling Before filling: Make sure that the step (2) is in the Before filling: Make sure that the step (2) is in the fully lowered position. fully lowered position. Unscrew the filler cap (1) and fill with clean Unscrew the filler cap (1) and fill with clean water.
  • Page 126 Maintenance, 10h Sprinkler system/Drum Check Start the sprinkler system and make sure that no nozzles (1) are clogged. If necessary, clean blocked nozzles which are located under the cover (2), and the coarse filter placed by the water pump (see the next section).
  • Page 127 Maintenance, 10h Cleaning the coarse filter The pump system is located behind the cover on the right side of the rear frame. To clean the coarse filter (1) open the drain tap (2) on the filter and allow any dirt to run out. If necessary, clean the filter and filter housing.
  • Page 128 Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (1) and fine filter (3) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour l/min (at 2.0 l/min (at 2.0...
  • Page 129 Maintenance, 10h Fig. Spring-action scrapers, rear 1. Drum scraper Draining the diesel engine's fuel prefilter The fuel prefilter (1) is located in front or the cooler in the engine compartment. Unscrew the lower part (2) of the prefilter and drain off any water, and then replace the filter unit if necessary.
  • Page 130 Maintenance, 10h 4812164401_A.pdf 2021-11-30...
  • Page 131 Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 132 Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.
  • Page 133 Maintenance - 50h Air cleaner - Cleaning Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration. Wipe clean on both sides of the outlet Wipe also both surfaces for the outlet pipe; see pipe.
  • Page 134 Maintenance - 50h Turn the machine back for driving straight ahead. This makes the rear bearing (1) of the left steering cylinder accessible from the left side of the machine. Wipe the lubricant nipple and grease with three strokes of the hand grease gun. Fig.
  • Page 135 Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...
  • Page 136 Maintenance measures - 250 h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.
  • Page 137 Maintenance measures - 250 h Air conditioning (Optional) - Cleaning If there is a significant loss of cooling capacity, clean the condenser element (1) located in the engine compartment. Fig. Cab 1. Condensor element Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage.
  • Page 138 Maintenance measures - 250 h 4812164401_A.pdf 2021-11-30...
  • Page 139 Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...
  • Page 140 Maintenance measures - 500 h Hinges, controls - Lubrication Lubricate both hinges (1) on the engine compartment doors until grease penetrates through. Grease the hinges of the cab door in the same way. Lubricate the hinges of the front and rear spotlight covers with a few drops of oil.
  • Page 141 Maintenance measures - 500 h Diesel engine - Oil change Run the engine warm before draining the oil. Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run indoors. (Risk of adequate if the engine is run indoors. (Risk of carbon monoxide poisoning).
  • Page 142 Maintenance measures - 500 h On the Stage V engine is the oil filter, easily accessible, placed on the under side of the engine compartment. The oil filter can easily be replaced by loosening the screws (3) on the protection plate (2). Fig.
  • Page 143 Maintenance measures - 500 h Hydraulic reservoir cap - Check Screw off the tank cap and check that it is not clogged. Air must have unobstructed passage through the cap in both directions. If clogged in either direction, clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one.
  • Page 144 Maintenance measures - 500 h 4812164401_A.pdf 2021-11-30...
  • Page 145 Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 146 Maintenance - 1000h Hinges, controls - Lubrication Lubricate both hinges (1) on the engine compartment doors until grease penetrates through. Grease the hinges of the cab door in the same way. Lubricate the hinges of the front and rear spotlight covers with a few drops of oil.
  • Page 147 Maintenance - 1000h Diesel engine - Oil change Run the engine warm before draining the oil. Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run indoors. (Risk of adequate if the engine is run indoors. (Risk of carbon monoxide poisoning).
  • Page 148 Maintenance - 1000h On the Stage V engine is the oil filter, easily accessible, placed on the under side of the engine compartment. The oil filter can easily be replaced by loosening the screws (3) on the protection plate (2). Fig.
  • Page 149 Maintenance - 1000h Hydraulic reservoir cap - Check Screw off the tank cap and check that it is not clogged. Air must have unobstructed passage through the cap in both directions. If clogged in either direction, clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one.
  • Page 150 Maintenance - 1000h Replacing the fuel filter / fuel prefilter Place a container underneath to collect fuel that runs out when the filter is released. Loosen and unscrew the fuel filter (1). Replace the filter unit. Unscrew the lower part of the fuel filter (2) and drain off any water, and then replace the filter unit.
  • Page 151 Maintenance - 1000h Hydraulic fluid filter - Replacement The filter is located behind the plate (1), where the cover for the hydraulic oil sits, on the right side of the machine. To access the filter, the plate (1) must first be removed by unscrewing the screws (2).
  • Page 152 Maintenance - 1000h Fuel tank - Draining off water Water can be drained via the drain plug at the bottom of the tank. Draining should be done when the roller has been standing still for some time, eg, overnight. Unscrew the drain plug (1) and allow water and sediment to drain off until only pure fuel runs out.
  • Page 153 Maintenance - 1000h Hydraulic reservoir - Draining Drain condensation water via the drain plug (1) at the bottom of the tank. Draining should be done when the roller has been standing still for some time, eg, overnight. Drain as follows: Put a can underneath the drain plug (1).
  • Page 154 Maintenance - 1000h 4812164401_A.pdf 2021-11-30...
  • Page 155 Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 156 Maintenance - 2000h Hinges, controls - Lubrication Lubricate both hinges (1) on the engine compartment doors until grease penetrates through. Grease the hinges of the cab door in the same way. Lubricate the hinges of the front and rear spotlight covers with a few drops of oil.
  • Page 157 Maintenance - 2000h Diesel engine - Oil change Run the engine warm before draining the oil. Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run indoors. (Risk of adequate if the engine is run indoors. (Risk of carbon monoxide poisoning).
  • Page 158 Maintenance - 2000h On the Stage V engine is the oil filter, easily accessible, placed on the under side of the engine compartment. The oil filter can easily be replaced by loosening the screws (3) on the protection plate (2). Fig.
  • Page 159 Maintenance - 2000h Hydraulic reservoir - Draining Drain condensation water via the drain plug (1) at the bottom of the tank. Draining should be done when the roller has been standing still for some time, eg, overnight. Drain as follows: Put a can underneath the drain plug (1).
  • Page 160 Maintenance - 2000h Replacing the fuel filter / fuel prefilter Place a container underneath to collect fuel that runs out when the filter is released. Loosen and unscrew the fuel filter (1). Replace the filter unit. Unscrew the lower part of the fuel filter (2) and drain off any water, and then replace the filter unit.
  • Page 161 Maintenance - 2000h Hydraulic fluid filter - Replacement The filter is located behind the plate (1), where the cover for the hydraulic oil sits, on the right side of the machine. To access the filter, the plate (1) must first be removed by unscrewing the screws (2).
  • Page 162 Maintenance - 2000h Fuel tank - Draining off water Water can be drained via the drain plug at the bottom of the tank. Draining should be done when the roller has been standing still for some time, eg, overnight. Unscrew the drain plug (1) and allow water and sediment to drain off until only pure fuel runs out.
  • Page 163 Maintenance - 2000h Hydraulic reservoir cap - Check Screw off the tank cap and check that it is not clogged. Air must have unobstructed passage through the cap in both directions. If clogged in either direction, clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one.
  • Page 164 Maintenance - 2000h Water tank - Cleaning 1, 2 Clean the tank/tanks with water and a suitable detergent for plastic surfaces. Close the drain cock (2), fill with water and check for leaks. Fig. Water tank 1. Cover 2. Filter The water tanks are made of plastic The water tanks are made of plastic (polyethylene) and are recyclable.
  • Page 165 Maintenance - 2000h Watering system - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump, filter and lines, the winter. Empty the tank, pump, filter and lines, or mix antifreeze in the water.
  • Page 166 Maintenance - 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Use Take care when draining the hydraulic fluid. Use the following protective equipment: the following protective equipment: Protective gloves Protective gloves Safety glasses Safety glasses The drain plug (1) is located under the hydraulic reservoir.
  • Page 167 Maintenance - 2000h Air conditioning (Optional) - Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
  • Page 168 Maintenance - 2000h Drying filter - Check Park on a level surface. Chock the drums and Park on a level surface. Chock the drums and apply the parking brakes. apply the parking brakes. The compressor will be damaged if the unit is run The compressor will be damaged if the unit is run with too little refrigerant.
  • Page 169 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...