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Contents ....................61 After the FIRST 50 hours of operation ....................61 Every 50 hours of operation (Weekly) ..................... 62 Every 250 hours of operation (Monthly) ................62 Every 500 hours of operation (Every three months) ................63 Every 1000 hours of operation (Every six months) ....................
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Contents ......................101 Oil spray system (Optional) ......................102 Spray volume – Adjustment ..................102 Maintenance – Oil spray system (Optional) ......................... 102 Temporary cleaning ........................103 Air on the run (Optional) ......................... 104 Air charge and discharge ................... 104 Maintenance –...
The machine Dynapac CP275 is a heavy rubber wheel roller in the 27 tones class, with a working width of 2370 mm. It has five guide wheels at the front, and four drive ...
Introduction Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual. Passengers are not allowed on the machine, and ...
Introduction General This manual contains instructions machine operation and maintenance. The machine must be correctly maintained for maximal performance. The machine should be kept clean so that any ...
Safety – General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section before starting the roller. ...
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Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given by Dynapac. Avoid using the roller before the hydraulic fluid has reached its normal working temperature.
Safety – When operating Safety – When operating Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines. ...
Safety – When operating Driving near edges When driving close to edges or holes, make sure that at least 1/4 of the outer tires are on the previously compacted material. At least 1/4 ...
Safety (Optional) Safety (Optional) Air conditioning (Optional) system contains pressurized refrigerant. It is forbidden to release refrigerants into the atmosphere. Work on the refrigerant circuit is only to be carried out by authorized companies.
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving factory, systems components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ...
Special instructions High pressure cleaning Do not spray water directly onto electrical components or the instrument panels. Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water ...
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Special instructions When fitting batteries, always connect the positive cable first. Dispose batteries environmentally friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging ...
Special instructions Jump starting (24V) Do not connect the negative cable to the negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed around the battery.
Technical specifications Technical specifications Noise level The noise levels are measured in accordance with the operational cycle described in GB16710 with operator seat in transport position. Guaranteed sound power level, LwA 108dB(A) ...
Technical specifications Working capacity Compaction data Load: - Without ballast 1611kg - With max ballast 3333.3kg General Engine Manufacturer/Model Cummins QSB4.5-C130 Rated power (SEA J1995) 97kW 130hp Engine speed 2200 rpm Electric system Battery 24V (2x12V 74Ah) Alternator...
Machine description Machine description Identification Production identification number on the frame The machine's PIN (product identification number) is punched on the right edge of the frame (1). This number is the same number as the machine plate's PIN (serial number).
Machine description Explanation of 17PIN serial number A= Manufacturer B= Family/Model C= Check letter D= No coding E= Production unit F= Serial number D, E, F would be useful when ordering spare parts ...
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Machine description Warning, crush zone 4700903422 Warning, rotating engine 4700903423 components Warning, burning hot surface 4700903424 Battery voltage 4700393959 Warning, instruction manual 4700903459 Water tank 4700991657 Hoisting plate 4700904870 Warning, high pressure fluid 4700397286 Tire pressure 4700374765...
Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. ...
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Machine description 4700904165 Warning - Toxic gas Read the instruction manual. 4700397286 Warning - High pressure fluid Make sure to drain the pressure in the accumulators before opening the hydraulic system. ...
Machine description Function description of instruments and controls in the cab Designation Symbol Function Turn to the right to increase heating. Heater control Turn to the left to reduce heating. In the left position, the fan is off. Ventilation fan, switch Turning the knob to the right increases the volume of air entering the cab.
Machine description Using the cab controls Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. ...
Machine description Electrical system The machine's main switchbox (fig1.) is located on the rear of the operator platform. There is a plastic cover over the switchbox and fuses. On the plastic cover there is a 24V socket. ...
Machine description Fuse The figure shows the position of the fuses. The table in below gives fuse amperage and function. Fig. Fuse panel FUSE BOX1 FUSE BOX2 FU2: Power supply ECU FU8: Sprinkler shift FU3: Power supply ECU FU9: Oil/water sprinkler speed...
Operation Operation Before starting Master switch – Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector is located in the engine compartment, on the right side of engine parts. ...
Operation Before starting 1. Control panel and lights - Check Turn the ignition key (2) to “ON” position, neutral position indicator (5), parking indicator (4) and control indicator (1) or (3) on operator side are all activated. Make sure the parking brake button (7) is on “pressed”...
Operation Parking brake – Check 3. Parking brake - Check Check tire pressure for all tires ensure the pressure accuracy. Check the “tire pressure gauge” (2) (option) on the control panel, move the manual pressure control valve (1) in the middle, move it upward to increase pressure, downward to decrease pressure.
Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt provided and wear a protective helmet. Replace the seat belt if it shows signs of wear or has been subjected to high levels of force.
Operation Operating the roller Under circumstances machine to be operated from the ground. The operator must be seated inside the machine during all operation. Check that the steering is working correctly by turning the steering wheel once to the right and once to the left while the roller is stationary.
Operation Operating on a slope Under circumstances machine to be operated from the ground. The operator must be seated inside the machine during all operation. When transporting on steep ground (downward ...
Operation Checking the treads on the tires Inspect the tire treads from time to time to ensure no asphalt has stuck to the tires. This can occur before the tires are sufficiently warm. ...
Operation Ballast box Fig. Ballast box cover 1. Top left cover 2. Rear left cover 3. Top right cover 4. Rear right cover Increase ballast from both side of the frame ...
Operation Driving (Ground Pressure) Ground pressure The contact surface of the tire can be changed by means of tire pressure. High tire pressure gives a smaller contact surface (1). Low tire pressure gives a larger contact surface (2).
Operation Normal tire pressure – 510 kPa (70 psi) Used for degradation session. Fig. Normal ground pressure High tire pressure – 780 kPa (110 psi) The higher the tire pressure, the greater the pressure on the contact surface due to smaller contact surface.
Operation Interlock/Emergency stop/Parking brake – Check The interlock, emergency stop and parking brake must be checked daily before operating. A function check of the interlock and emergency stop requires a restart. ...
Operation Emergency braking The brake pedal is normally used to emergency brake. When Forward/Reverse lever back to Neutral position, apply the brake pedal for emergency brake; When Forward/Reverse lever does not back to Neutral position, then apply the brake pedal would lead Diesel engine ...
Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. This will prevent battery discharging and will also make it difficult for unauthorized persons to start ...
Long-term parking Long-term parking The following instructions should be followed when long term parking (more than one month). These measures apply when parking for a period of up to 6 months. ...
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Long-term parking Watering system * Empty the water tank and all hoses of water. Empty the filter housing and the water pump. Undo all sprinkler nozzles. See maintenance sections for "Watering system – ...
Miscellaneous Miscellaneous Lifting Weight: refer to the hoisting plate on Lifting the roller the r oller Ensure that the front wheels are parallel with the frame before the roller is lifted. Place the lifting chains in the lifting eyes and make sure that no parts are damaged by the chains when lifting.
Miscellaneous The machine must only be lifted with a jack, or the like, positioned as per the markings. The frame is reinforced at these points to withstand the tension. Lifting at any other place can result in damage to ...
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Miscellaneous When engine or pump damage could not be repaired, roller need to be towed by towing vehicle park to safe place waiting for repairing. Firstly, rotate the ball valve (1) handle clockwise 90°C, switch the oil-way, then rotate the hand pump handle (2) to hydraulic oil output (the handle rotation direction is the same as hydraulic pipeline connections);...
See table below for maximum permitted pulling force for machine model. Fig. Towing Model CP275 92,700 Reverse the towing preparations made to the hydraulic pump and/or the motor.
Operating instructions - summary Operating instructions - Summary 1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. 2. Make sure that all instructions in the MAINTENANCE section are followed. 3. Turn the master switch to the ON position. 4.
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the ...
Shell Tellus T100 or equivalent GREASE Shell Retinax LX2, or equivalent Air temperature 0°C - + 40°C (32°F - 104°F) TRANSMISSION OIL Dynapac Gear Oil 300 or equivalent FUEL See engine manual GlycoShell or equivalent (mixed 50/50 with water) COOLANT Prevents freezing to around -37°C...
Maintenance – Maintenance schedule After the FIRST 50 hours of operation Refer to the contents to find the page number of the sections referred to! Pos. in Action Comment 1, 2 Change the engine oil and oil filter Refer to the engine manual Change the fuel filter Refer to the engine manual...
Maintenance – Maintenance schedule Drain air tank Retighten wheel nuts Check bolted joints Every 1000 hours of operation (Every six months) Refer to the contents to find the page number of the sections referred to! ...
Maintenance – 10h Maintenance – 10h Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the ...
Maintenance – 10h Hydraulic reservoir - Check fluid level The filler pipe and sight glass are on the left side of the fan cover in the engine compartment. Place the roller on a level surface and check that the oil level is between the max and min markings.
Maintenance – 10h Fuel tank – Refueling Never refuel while the engine is running. Do not smoke and avoid spilling fuel. The filler pipe and tank cap are behind the operator platform on the left side of the frame.
Maintenance – 10h Wheel scrapers Control Check that the tires and scrapers are worn evenly. If there is uneven wear on the scraper, release the adjusting screw (3) on the back of the scraper attachment.
Maintenance – 10h Water tank, Std – Filling There are two filler caps on the top of the tank. Unscrew the tank cap (1) and fill with clean water. Do not remover the strainer. ...
Maintenance – 10h Sprinkler system Cleaning of sprinkler nozzle 1 Dismantle the blocked nozzle by hand. 2 Blow the nozzle and fine filter (1) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on.
Maintenance – 10h Sprinkler system – Freeze risk Preventive measures when there is a risk of freezing. Draining the system Close the valve (1). Separate the hose (2). Open the coarse filter (3). Loosen the intake to the pump by moving the plastic clamp to the left and pulling the white plastic adapter from the pump housing.
Maintenance – 10h Brake fluid level – Check Check every day that the fluid level is between the max/min marks. Open the containers, which positioned on both front and rear of the frame. Top up with brake fluid to the max mark on the Fig.
Maintenance – 50h Maintenance – 50h Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the ...
Maintenance – 50h Hydraulic fluid cooler - Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill is removed. Make sure that the air flow through the cooler is unobstructed.
Maintenance – 50h Fuel filter – Draining Unscrew the drain plug (1) at the bottom of the fuel filter. With the aid of the secondary hand-operated pump, make certain that all sediment comes out. See Cummins service manual.
Maintenance – 50h Air conditioning (Optional) – Drying filter – Inspection Park the roller on a level surface, chock the wheels and the set the Forward/Reverse lever in the Neutral position. With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter.
Maintenance – 50h Air conditioning (Optional) – Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards.
Maintenance – 50h Upper/Lower Pivot bearing – Lubrication Lubricate nipple (1) on upper pivot bearing and nipples (2) on lower pivot bearing with five pump stokes from hand-operated grease gun. Use grease as specified in the lubricant specification. ...
Maintenance – 50h Draining of air reservoir When the machine works in humid environment, the air reservoirs (2) need to drain every day. Press the drainage valve (3) upwards until there is no water in the air reservoirs (2).
Maintenance – 50h Tires – Tire pressure Check the tire pressure with a pressure gauge. Make sure that the tires have the same pressure. Recommended pressure: See Technical Specifications. The figure shows the position of the air valve on the ...
Maintenance – 250h Maintenance – 250h Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the ...
Maintenance – 250h Diesel engine – Oil change The engine's oil drain plug is delivered under the rotatory support on the front of the frame through the rubber tube. Unscrew the drain plug the engine oil could be changed.
Maintenance – 250h The engine fuel filter - Changing Fuel filter is located on the left side in the engine compartment. Unscrew the old one with special spanner, and then replace with the new one. ...
Maintenance – 250h Oil – water separator – Draining Unscrew the drain plug (1) at the bottom of the oil-water separator. Tighten the drain plug as soon as uncontaminated fuel runs out. ...
Maintenance – 250h Battery – Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas in formed when the alternator ...
Maintenance – 250h Driven chain maintenance Normally, when the machine has worked over 250 hours, the driven chain needs maintaining. Loosen the bolts (1) and remove the cover (2), use the oilcan to instill gear oil on the driven chain (3); When the machine moves forward one third circle of the wheel, stop and instill again.
Maintenance – 250h Driving gear – Check oil level Move the machine so that the level plug (3) is in horizontal position. Wipe clean the area around the level plug (3) and then undo the plug.
Maintenance – 500h Maintenance – 500h Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the ...
Maintenance – 1000h Maintenance – 1000h Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the ...
Maintenance – 1000h Hydraulic filter Change The hydraulic filters are located on the left side in the engine compartment, behind the battery disconnector. Remove the filter and hand in to waste disposal station.
Maintenance – 1000h Fresh air filter - Replacing There is one fresh air filter (1), placed on the front of the cab. Remove the protective cover. Undo the screws (2) and remove the complete holder. ...
Maintenance – 1000h Driving gear - Replenishing the oil Move the machine so that the filler hole is correctly positioned. The hole should be just over the horizontal position to simplify filling. Unscrew the filler plug (2).
Maintenance – 2000h Maintenance – 2000h Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the ...
Maintenance – 2000h Hydraulic reservoir - Fluid change Take great care when draining the hydraulic fluid. Wear protective gloves and goggles. Hydraulic reservoir’s drain plug is located on the left front side of the frame, under the hydraulic reservoir. Open the drain plug to run out oil inside the hydraulic ...
Maintenance – 2000h Water tank - Cleaning Clean the tank with water and a suitable detergent for plastic surfaces. Close the drain cock (1), fill with water and check for leaks. The water tank is made of plastic ...
Maintenance – 2000h Cab – Fresh air filter – Replacing There is one fresh air filter (1), placed on the front of the cab. Remove the protective cover. Undo the screws (2) and remove the complete holder. Fig.
Maintenance – 2000h Drive chain - Adjustment When the machine working over 2000 hours, it needs to adjust the drive chain so that the rear wheels can rotate freely. Loosen the lock nuts (2) on the adjusting bolt (1). Turn the adjusting bolt (1) while rotating the wheel until the increase in tension slows the wheel down.
Additional instruction Oil spray system Before starting Check the oil level of the tank, if the oil level warning LED is on please fill the “plant oil” Check the distance between the cover and tire’s surface (1) no less than 20 mm.
Additional instruction Spray volume – Adjustment Oil spray volume can be adjusted through the valve (1). - Tighten to increase the volume; - Unscrew to decrease the volume. Since the oil viscosity has a big changing with ...
Additional instruction Air on the run (Optional) Before starting Check the air pressure from the air gauge on instrument panel, it should be in 380kPa – 780kPa. (fig1). Fig 1. Instrument panel – Air gauge Check the air valve status: In general, the air valves are closed when the roller is shipped out from factory.
Additional instruction - Tighten the lock nut. Fig 6. Close the gas valve. Loosen the lock nut of the air valve using a wrench, screw out the valve element about 10mm with a screw driver, and tighten the lock nut.
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Additional instruction Every 3 months / 250 hours Check the air pipes of the system; Check the air valve. Long-term parking When long-term parking (more than one week), please ...
Disposal Disposal Correctly sorted disposal must be carried out after replacing wear and spare parts and after the machine has been withdraw from service (scrapped). materials must sorted correctly...
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