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Syrup Line Fitting with Clean-Out Feature ........5-3 Model 8657...
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Regular Maintenance Checks..........7-1 Section 8: Troubleshooting Guide Section 9: Parts Replacement Schedule Section 10: Parts List Section 11: Wiring Diagrams Section 12: Limited Warranty on Equipment Section 13: Limited Warranty on Parts Model 8657...
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70°F to 75°F (21°C to 24°C). The machine has of Taylor machines. successfully performed in high ambient temperatures of • Only authorized Taylor service personnel should 104°F (40°C) at reduced capacities. perform installation and repairs on the machine. • Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the...
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The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on the removable panel and the frame. To the Installer Model 8657...
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0.125 in. CAUTION! In consideration of our (3 mm) installed in the external installation. environment, Taylor uses only earth-friendly HFC • Machines that are permanently connected to refrigerants. The HFC refrigerant used in this machine is fixed wiring and for which leakage currents may R404A.
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TO THE INSTALLER Notes: To the Installer Model 8657...
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Like all mechanical products, this machine will parts not approved by Taylor or incorrect refrigerant were require cleaning and maintenance. A minimum amount of installed in the machine, system modifications were...
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TO THE OPERATOR Compressor Warranty Disclaimer It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the The refrigeration compressor(s) on this machine are refrigerant is lost during the course of ordinary service to...
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We at the Taylor Company are concerned about the safety of the operator when he or she comes in contact WARNING! Avoid injury. with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features •...
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Failure to follow this instruction can result in personal injury to fingers or equipment damage. CAUTION! This machine must be placed on a level surface. Failure to comply may result in personal injury or machine damage. Safety Model 8657...
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Operator Parts Identification Section 4 Figure 4-1 Operator Parts Identification Model 8657...
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Stud- Upper Freezer (Shake) 023909 Boot- Mix Cover 037200 Stud- Lower Freezer (Shake) 023910 Cover- Left Mix Storage 037138 Line A.- Syrup- BRN- 120” X30059- 120 Cover- Right Mix Storage 037139 Line A.-Syrup-WHT-120” X30060-120 Line A.-Syrup-RED-120” X30072-120 Operator Parts Identification Model 8657...
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OPERATOR PARTS IDENTIFICATION Beater Door Assembly–Shake Side Figure 4-2 Operator Parts Identification Model 8657...
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O-ring 1- 1/16 x .139 020571 Plug- Prime 028805 Blade A.- Spinner 020112 O-ring 3/8 x .070 016137 Cap- Restrictor 021183 Door A.- 3 Spout Shake X38815- SER Nut- Stud *General Usage* 021508 Pin A.- Pivot X21781 Operator Parts Identification Model 8657...
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Gasket- Door HT 4” Double 048926 Cap- Design - 1.010”, 6 Point 014218 Door A.- 1 Spout Long Baffle X51531- 10 Plug- Prime 028805 Handle A.- Draw- Adj. X26996 O-ring - 3/8 x .070 016137 *Order Kit X50350. Operator Parts Identification Model 8657...
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Ring- Check - 1- 1/4 OD x 3/8 033215 O-ring - 1- 3/8 OD x .103 W 018664 Line A.- Flare 038299 Tube A.- Suction X37293 Tube- Vinyl 5/8 ID x 1/8 W 020945- 18 Counterweight- Suction Tube 020452 Figure 4-4 Operator Parts Identification Model 8657...
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020945- 18 Counterweight- Suction Tube 020452 Line A.- Pump Pressure X27139 Socket- Q.D. - 3/16 Barb 020021 Ferrule- 3/8 OD Brass 030553 Tube- Vinyl - 3/16 x 1/16 020940- 16 Diaphragm- Pressure Switch 020249 Figure 4-5 Operator Parts Identification Model 8657...
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Valve and Spring 021081- 2 O-ring - .291 ID 018550 Insert - Q.D. Plug 021081- 1 Dip Tube 020577- 4 Washer- 1/4 Flare 018595 Plug--Q.D. -- CO2 021077 Decal- Syrup Tank 045533- 1 Socket--Q.D. --CO2 021524 Operator Parts Identification Model 8657...
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Brush- Feed Tube 9/16 x 44 021101 O-ring - 1/2 OD x .070 W 024278 Brush- Mix Pump Body- White 023316 041082 ® Sanitizer-Kay 5 (125 Packets) Brush- Pressure Switch 1/8” Dia. 027647 Lubricant-Taylor (4 oz.) 047518 Operator Parts Identification Model 8657...
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OPERATOR PARTS IDENTIFICATION Notes: 4-10 Operator Parts Identification Model 8657...
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If the reset mechanism trips again, The RESET button is located in the decorative plate contact your authorized Taylor distributor to resolve the above the Softech controls. A reset mechanism protects problem of the beater motor going out on reset.
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To resume normal operation, press the STANDBY key to cancel the cycle, and then press the AUTO key. When the machine cycles off, the product in the freezing cylinder will be at serving viscosity. User Interface Model 8657...
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This will enable you to easily pull the valve body out of the pump cylinder. To remove the piston, push down from the top end of the pump cylinder. To prevent breakage, do not allow the piston to fall free. Figure 5-3 Figure 5-2 User Interface Model 8657...
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USER INTERFACE Notes: User Interface Model 8657...
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Operating Procedures Section 6 The Model 8657 is a combination shake and soft serve freezer. It is recommended that these operating procedures be followed closely so that the operating parts for the shake side will not be confused or interchanged with the operating parts for the soft serve side.
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Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to make sure that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder. Operating Procedures Model 8657...
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13. Slide the fork of the draw handle in the slot of the the grooves on each draw valve, and lubricate. draw valve, starting from right to left. Slide the pivot pin through each draw handle as you insert them into the draw valves. Figure 6-9 Operating Procedures Model 8657...
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Note: The spinner blade will be correctly installed when the blade is flush with the bottom of the door spout. Figure 6-16 Operating Procedures Model 8657...
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11142 Serve Side Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). 1. Install the drive shaft. Lubricate the groove and shaft portion of the drive shaft with the hex end. Slide the seal over the shaft and groove until it snaps into place.
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Tighten equally in a crisscross pattern to ensure the door is snug. Figure 6-23 8. Slide the two O-rings into the grooves on the prime plug. Apply an even coat of lubricant to the O-rings and shaft. Figure 6-26 Operating Procedures Model 8657...
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The draw handle can be adjusted for different 13. Install the adjustable draw handle. Slide the O-ring flow rates. See page 5-3 for more information on into the groove on the pivot pin and lubricate. adjusting this handle. Operating Procedures Model 8657...
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Turn the check band inside out to correctly expose the flat surface. Figure 6-32 17. Install the front drip tray and the splash shield beneath the door spouts. Figure 6-35 Figure 6-33 Operating Procedures Model 8657...
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Once applied, this amount of lubricate. lubricant should be equal to a paper-thin film. Figure 6-39 Figure 6-37 Operating Procedures Model 8657...
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7. Insert the mix inlet fitting into the hole in the base of free. the valve body. Figure 6-43 Figure 6-41 Note: The suction line must fit tightly against the mix inlet fitting. 6-10 Operating Procedures Model 8657...
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Note: The cross holes of the pump collar will be on the top. Figure 6-47 Note: Alignment of the air/mix pump is extremely important. Severe and costly damage may occur if it Figure 6-45 is not properly aligned. 6-11 Operating Procedures Model 8657...
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Turn to your index finger. Once applied, this amount of the check band inside out to correctly expose the flat lubricant should be equal to a paper-thin film. surface. Figure 6-51 Figure 6-49 6-12 Operating Procedures Model 8657...
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O-ring. The spring must be securely fastened and not allowed to float freely. Note: The rubber poppet and spring act as a pressure relief valve to prevent pressure buildup in the freezing cylinder. Figure 6-56 6-13 Operating Procedures Model 8657...
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At the same time, align the will enable the flare nut to turn freely without twisting locating pin hole in the pump cylinder to the locating the tubing. pin on the faceplate. Figure 6-58 Figure 6-60 6-14 Operating Procedures Model 8657...
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Figure 6-61 Note: Alignment of the air/mix pump is extremely important. Severe and costly damage may occur if it is not properly aligned. 15. Lubricate both sides of the pressure switch diaphragm. Figure 6-64 Figure 6-62 6-15 Operating Procedures Model 8657...
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3. Connect the free end of the flare line to the threaded fitting on the mix inlet tube. Figure 6-68 Figure 6-66 4. Insert the free end of the suction line into the pail of sanitizing solution. 6-16 Operating Procedures Model 8657...
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Draw off the remaining sanitizing solution. fitting on the mix inlet tube. Figure 6-70 Figure 6-72 8. Once the sanitizer stops flowing from the door spouts, close the draw valves. Press the PUMP and WASH keys to stop the operation. 6-17 Operating Procedures Model 8657...
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After approximately 15 seconds, press the PUMP key. The indicator light will go out, and the pump will stop the operation. Figure 6-77 6-18 Operating Procedures Model 8657...
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9. Press the WASH and PUMP keys. The indicator lights will come on, showing that the pump and To prime both sides of the Model 8657, the steps will be beater motor are operating. When a steady stream the same. Therefore, first prime the shake side, and then...
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Figure 6-85 Figure 6-83 6. When a steady stream of mix is flowing from the bleed port in the bottom of the freezer door, press the PUMP key to stop the operation. 6-20 Operating Procedures Model 8657...
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The air lines and syrup lines are color-coded. Make sure to match the color of the air and syrup lines to the correct flavor syrup tank. 6-21 Operating Procedures Model 8657...
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Repeat this step for all syrup tanks. Figure 6-90 2. Install the syrup sampler to the fitting on one of the syrup lines. Figure 6-89 Note: See page 6-28 for sanitizing the syrup tanks. Figure 6-91 6-22 Operating Procedures Model 8657...
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3. Repeat the calibration procedures for each syrup syrup is properly calibrated. line. 4. Remove the syrup sampler. Lightly lubricate the O-ring on each syrup line fitting. Remove the syrup hole plugs from each syrup port. Figure 6-93 Figure 6-94 6-23 Operating Procedures Model 8657...
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• Two cleaning pails mix. • Sanitized stainless steel rerun can with lid • Necessary brushes (provided with freezer) • Cleaner ALWAYS FOLLOW LOCAL HEALTH CODES. • Single-service towels 6-24 Operating Procedures Model 8657...
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Press the WASH and PUMP keys to press the PUMP key to stop the operation. stop the operation. 4. Drain and connect the free end of the pressure line to the pressure switch. 6-25 Operating Procedures Model 8657...
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4. Remove the handscrews, freezer door, beater and scraper blades, and drive shaft from the freezing cylinder. Take them to the sink for cleaning. 6-26 Operating Procedures Model 8657...
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Remove the weighted end from the suction line. Note: Make sure cleaned and sanitized parts trays are available. Figure 6-98 8. Wipe clean all exterior surfaces of the freezer and the mix cabinet. 6-27 Operating Procedures Model 8657...
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Connect one of the air lines and one of the syrup lines to the syrup tank filled with sanitizing solution. Place the power switch in the ON position. This activates the air compressor to supply pressure to the syrup system. 6-28 Operating Procedures Model 8657...
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Assembly–Shake Side” on page 6-8, and “Air/Mix using rerun, skim off the foam and discard. Mix Pump Assembly–Soft Serve Side” on page 6-12. the rerun with fresh mix in a ratio of 50/50 during the day’s operation. Operator’s Checklist Model 8657...
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Taylor service technician. Your local Taylor distributor can perform this service for you. Air/Mix Pump Checklist Wrap detachable parts of the freezer such as the beater, blades, drive shaft, and freezer door.
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The pump motor is not l. Push the reset button - - - activated. on the drive motor. m. The mix probe is not m. Check the mix probe 6-19 installed properly. installation. Troubleshooting Guide Model 8657...
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Use fresh mix. When using rerun, skim off - - - the foam and mix 50/ 50 with fresh mix. f. Not enough f. Calibrate syrups. See syrup problem 14. 6-22 (1 oz. in 5 seconds). Troubleshooting Guide Model 8657...
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- - - compressor down again, call a service technician. k. Defective condenser fan. k. Call a service technician to replace - - - the fan. l. Improper priming l. See proper priming 6-19 procedures. procedures. Troubleshooting Guide Model 8657...
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O-ring on the months. Check from bottom draw valve. O-ring size. of door b. Improper lubrication on b. Lubricate properly. spout. draw valve O-rings. c. Inadequate c. Lubricate properly. lubrication on spinner shaft. Troubleshooting Guide Model 8657...
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- - - spinner coupling. c. The spinner c. Allow the spinner motor is out motor to cool. Check on thermal lubrication on spinner overload. shaft. Lubricate properly. Troubleshooting Guide Model 8657...
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- - - position. pressure switch. the pressure switch. c. The pressure c. Make sure the switch diaphragm is lodged diaphragm is in its groove in the 6-15 incorrectly pressure switch cap. installed. Troubleshooting Guide Model 8657...
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Minimum of 3 in. starts and (7.6 cm) clearance stops around all sides. Do repeatedly not obstruct the air in very short discharge on top. intervals.) d. Defective condenser fan. d. Call a service technician to replace the fan. Troubleshooting Guide Model 8657...
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TROUBLESHOOTING GUIDE Notes: Troubleshooting Guide Model 8657...
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Air/Mix Pump O-ring Valve Body Check Band Mix Inlet Fitting O-ring Pressure Switch Diaphragm All Brushes Inspect and Minimum replace if necessary. Note: See the Parts List on page 10-1 when ordering the above parts. Parts Replacement Schedule Model 8657...
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PARTS REPLACEMENT SCHEDULE Notes: Parts Replacement Schedule Model 8657...
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Part Parts Description Qty. Warr. Class Remarks Number Update Accumulator A.- Air *8657* X25159 Air Compressor Adaptor *McSundae* 023416 Soft Serve Side Adaptor- Pump- Cabinet 024259 Shake Side Beater A.- 3.4 qt.- 1 Pin- Support X46231 Soft Serve Side +Blade- Scraper- Plastic 8- 1/8L...
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Button- Brown 021225- 2 Shake Door Button- Plain 021225 Shake Door Button- Red 021225- 1 Shake Door Cabinet A.- Insulated Mix *8657 X25153 Cable- Ribbon- PWR/Relay- 18” 032444 Cap- Design- 1.010”ID- 6 Point 014218 Soft Serve Side Cap- Pump 021276- 9...
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Description Qty. Warr. Class Remarks Number Update Caster- SWV- 3/4- 10 ST. 3” WHL 021279 Compressor A.- AIR *8657* X32342- Compressor- Air 032129- Switch- Pressure 016308 Tee- 1/4FPT X 1/4MPT X 1/4FPT 021277 Tube- Vinyl 1/4ID X 1/16Wall (36” and 54”)
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Part Parts Description Qty. Warr. Class Remarks Number Update +Capacitor- Start- 124- 149UF/33 048134 (230- 60- 1) +Relay- Start- Compressor 048150 (230- 60- 1) +Grommet- Compressor Mount- AE- AK 039919 +Sleeve- Mounting- Comp- AE 039920 Compressor AH2511K- AH555E 023577- J5013587/Prior Shake and Soft Serve +Capacitor Relay A.
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Warr. Class Remarks Number Update Cup- Divided Syrup 017203 Decal- Clean Inst.- Cabinet 024735 Decal- Dec- 8657 Softech 038336 Decal- Draw 1 Shake at a Time 025310 Decal- Power Switch 032484 Decal- Set 4 Syrup Flavor 021523 Decal- Syrup Tank Instruction...
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016272 +Plug- Prime 028805 +O-ring- 3/8 OD X .070W 016137 +Valve A.- Draw X20152 +O-ring- 1- 1/16 OD X.139W 020571 Door A.- Ins. Mix- 8657/8756/8757 X24816 Mix Cabinet +Bearing A.- Hinge X20305 +Cap- Door 032934 +Gasket- Cab. Mix Door 024629...
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048926 Nut- Stud *General Usage* 021508 O-ring- 3/8 OD X .070W 016137 O-ring- 7/8 OD X .103W 014402 Kit A.- Remote Reg. SYR. *8657 X27719 Decal- Syrup Flavor Instruction 020997 Grommet--1- 3/4 X 1--1/2 020509 Line A.- Syrup- BRN- 120”...
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Part Parts Description Qty. Warr. Class Remarks Number Update O-ring- 1/2OD X .070W 024278 O-ring- 3/4 OD X .103W 015835 Plug- Q.D. Syrup 90DEG STNL 024848 Restrictor- Syrup 025816 Socket- Q.D. LIQ.- 90DEG- 1/4Barb 021026 Tube- Nylobrade 1/4ID X 7/16OD 020568- 120 Bulk under P/N R30317 Line A.- Syrup- WHT- 120IN...
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Manifold A.- Regulator *454- 657 X23994 Decal- Flavor Color Set 4 022105 Gauge- Pressure 0- 60 LBS 1/8MPT 021029 Manifold A. *5454- 5- 8657* X25293 Nipple- 1/8 MPT Close BRASS 020519 Regulator- Pressure 020514 Restrictor A.- Air *347- 454- 5- 6...
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Part Parts Description Qty. Warr. Class Remarks Number Update Cap- Design- 1.010”ID- 6 Point 014218 Diaphragm- Pressure Switch 020249 Gasket- Door HT 4”- Double 048926 O-ring- 1- 3/8 OD X .103W 018664 O-ring- 13/16 OD X .139W 021278 O-ring- 2- 1/8 OD X .139W 020051 O-ring- 3/8 OD X .070W 016137...
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Remarks Number Update Ring- Check 2” OD X 1/2 020050 Seal- Drive Shaft 032560 Tool- Cleaning O-ring Removal 048260 Kit A.- Tune Up*5454- 8657*Coax X36568 Shake Side Bearing- Front 013116 Cap- Restrictor 021183 Gasket- Door 5.177ID X 5.938OD 016672 O-ring- 1- 1/16 OD X.139W 020571 O-ring- 1- 3/8 OD X .103W...
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030913- Soft Serve Side Nut- Stud *General Usage* 021508 Shake and Soft Serve Side (Handscrews) Pail- Mix 10 qt. 013163 Pan A.- Drip- Exp.VLV *8657 X25162 Pan- Drip 11- 5/8 Long 027503 Panel A.- Control *8657*MC* X38307 (Control Channel) Panel A.- Front *8657* X25148 Panel A.- Lower Side...
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Panel- Lower Rear 025220 Panel- Upper Rear 022015 Panel- Upper Side Left 028638 Panel- Upper Side Right 028600 Plate- DEC- 8657- GEN II 038310 Plug- Q.D. CO2 1/8 MP 021077 Plug- Q.D. LIQ. 3/4- 18 FP 021081 Plug- Syrup Hole 026278 Shake Door Probe A.- Mix- w/Ball Connectors...
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Part Parts Description Qty. Warr. Class Remarks Number Update Poppet- Rubber- Black 022473 Ring- Check 1- 1/4 OD X 3/8 033215 Ring- Check 2” OD X 1/2 020050 Spring- Tapered 1- 7/8L 022456 Pump A.- Coax *Shake*A* X33450 Shake Side Body A.- Coax Valve *Shake*A* X33451 Cylinder A.- Pump...
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Part Parts Description Qty. Warr. Class Remarks Number Update Bracket A.- Switch *451- 8657* X25170 E-ring 5/16 016422 Rod- Switch *451- 657*- 661* 025173 Spring- Comp.480X.047X2.00 SS 025452 Switch- Roller- SPDT- 20A- 125- 480 025444 Switch A.- Pressure*Delrin Cap* X32660...
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Part Parts Description Qty. Warr. Class Remarks Number Update Gasket 016037 For Cover O-ring 018550 For Dip Tube Tip- Nylon- White 042747 Tube- Dip 015441- 7 Tee- Access 1/2” w/5344 CO 026688 J5013587/Prior Tool- Liq.Valve Body Extracting 035793 Tray- Drip 22--7/8L X 5--1/8W 014533 Tray- Parts- Barrel 4”- Long 024332...
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Wire A.- Pressure*Long* X32663 Mix Cabinet WATER-COOLED Bracket- Fan *8657*WC 048524 Condenser- WC- COAX 048287 Enclosure- Fan *8657- 8756* 030955 Fan- 5 Blade 7” Push 016289 Hose- Rubber 1/2”ID X 7/8” R50200 23 ft Motor- Fan 9 Watt 1450 RPM- 012768- Outlet A.- Tee...
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Part Parts Description Qty. Warr. Class Remarks Number Update Belt- AX35 022848 Soft Serve Side Belt- V- 4L340 003845 Shake Side Capacitor Relay A. 048130- 34 Soft Serve Side Capacitor Relay A. 048131- 34 Shake Side Compressor AE0415Z- AE580JT 048627- 40 J5070000/Up HP- 62 Mix Cabinet 50Hz +Overload 050109- 27...
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Part Parts Description Qty. Warr. Class Remarks Number Update Decal- Syrup Flavor Instruction 020997 Door A.- Syrup Cabinet *VERT*3 X27129 Grommet--1- 3/4 X 1--1/2 020509 Hinge 018124 Latch- Flush 022359 Leg- 4”- 3/8- 16 Stud- Plastic 024755 Screw- 1/4- 20X1/2 Hex Cap 005192...
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Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations, and exclusions listed below and on the reverse (if any) of this document.
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LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
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Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part.
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Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
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LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
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LIMITED WARRANTY ON PARTS Notes: 13-4 Limited Warranty on Parts Model 8657...
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