Download
Share
Print this page
  1. Manuals
  2. Brands
  3. GORMAN-RUPP PUMPS Manuals
  4. Water Pump
  5. PA8E60-C4.4TA FT4-ESP
  6. Installation, operation, and maintenance manual with parts list

GORMAN-RUPP PUMPS PA8E60-C4.4TA FT4-ESP Installation, Operation, And Maintenance Manual With Parts List

Hide thumbs

Advertisement

Quick Links

Download this manual
OM-07426-01
April 12, 2021
Rev. A - 8/21/23
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
R
PA SERIES
PUMP
MODEL
PA8E60‐C4.4TA FT4-ESP
GORMAN‐RUPP PUMPS
www.grpumps.com
e
2021 Gorman‐Rupp Pumps
Printed in U.S.A.

Advertisement

loading
Need help?

Need help?

Do you have a question about the PA8E60-C4.4TA FT4-ESP and is the answer not in the manual?

Questions and answers

Related Manuals for GORMAN-RUPP PUMPS PA8E60-C4.4TA FT4-ESP

Summary of Contents for GORMAN-RUPP PUMPS PA8E60-C4.4TA FT4-ESP

  • Page 1 OM-07426-01 April 12, 2021 Rev. A - 8/21/23 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST PA SERIES PUMP MODEL PA8E60‐C4.4TA FT4-ESP GORMAN‐RUPP PUMPS www.grpumps.com 2021 Gorman‐Rupp Pumps Printed in U.S.A.
  • Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
  • Page 3 TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐...
  • Page 4 TABLE OF CONTENTS (continued) Engine Fuel Filter ............PAGE C - 4 Engine Oil .
  • Page 5 PA SERIES OM-07426 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per­...
  • Page 6 PA SERIES OM-07426 SAFETY ‐ SECTION A This information applies to Prime Aire the positive battery cable before per­ Series pumps. Refer to the manual ac­ forming any maintenance. Failure to do companying the engine or power so may result in serious personal injury. source before attempting to begin oper­...
  • Page 7 OM-07426 PA SERIES in place over the rotating parts. Ex­ posed rotating parts can catch clothing, fingers or tools, causing severe injury to personnel. After the pump has been installed, make certain that the pump and all piping or hose connections are tight, properly supported and secure before operation.
  • Page 8 [ 1801,1 ] [MILLIMETERS] 127.64 APPROX [ 3242,0 ] Figure 1. Pump Model PA8E60-C4.4TA FT4-ESP PREINSTALLATION INSPECTION a. Inspect the pump for cracks, dents, damaged threads, and other obvious damage. The pump assembly was inspected and tested be­ b. Check for and tighten loose attaching hard­...
  • Page 9 OM-07426 PA SERIES c. Carefully read all tags, decals, and markings sion. Connect and tighten the positive cable first, on the pump assembly, and perform all duties then the negative cable. indicated. Note that the pump shaft rotates in the required direction. POSITIONING PUMP Death or serious personal injury and Only operate this pump in the direction in­...
  • Page 10 PA SERIES OM-07426 tially increase friction loss. If elbows are necessary, lubricated bearings, level mounting is es­ use the long‐radius type to minimize friction loss. sential to ensure sufficient lubrication to the pump bearings. Damage to the pump, Connections to Pump including the bearings, shaft and/or bear­...
  • Page 11 OM-07426 PA SERIES damage or decreased performance. Information If it is necessary to position inflow close to the suc­ about solids size handling can be found on the per­ tion inlet, install a baffle between the inflow and the formance curve for your specific pump. When se­ suction inlet at a distance 1‐1/2 times the diameter lecting or installing a strainer, make certain that the of the suction pipe.
  • Page 12 PA SERIES OM-07426 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge Do not terminate the discharge line at a level lower than that of the liquid being pumped unless a si­ throttling valve before stopping the pump.
  • Page 13 OM-07426 PA SERIES Float Switch Installation pipe is available, attach the float switch cable to the standpipe in the sump at the approxi­ mate desired liquid level. The Float Switch autostart system employs either a single or double float switch, where a bulb raises or lowers (floats) with the liquid level, thus activating b.
  • Page 14 PA SERIES OM-07426 that the liquid in the priming chamber never fully Next, install a drain line between the pump drain freezes. and the wet well or sump. This line must remain submerged in the liquid below the pump down lev­ The second method involves configuring the el of the liquid level control device;...
  • Page 15 OM-07426 PA SERIES OPERATION - SECTION C OPERATION Review all SAFETY information in Section A. Make sure the pump is level. Lower jack Follow the instructions on all tags, labels and stands and chock the wheels, if so decals attached to the pump. equipped.
  • Page 16 OM-07426 PA SERIES and fittings tight to maintain maximum pump effi­ ciency. Pump Vacuum Check Never tamper with the governor to gain more power. The governor establishes Read the vacuum gauge with the pump primed safe operating limits that should not be and at operation speed.
  • Page 17 OM-07426 PA SERIES vacuum suction gauge readings regularly to detect strainer blockage. Never introduce air or steam pressure into the Never disconnect any of the safety shut­ pump casing or piping to remove a blockage. This down features; this will void the warran­ could result in personal injury or damage to the ty and could result in serious damage to equipment.
  • Page 18 OM-07426 PA SERIES Engine Fuel Filter and priming hopper to prevent damage from freez­ ing. Also, clean out any solids by flushing with a Consult the manual accompanying the engine, hose. Operate the pump for approximately one and change the fuel filter periodically as indicated. minute;...
  • Page 19 OM-07426 PA SERIES TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau­ tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
  • Page 20 OM-07426 PA SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY Check strainer and clean if neces­ Strainer clogged. PUMP STOPS OR FAILS TO DELIVER sary. RATED FLOW OR Check and clean check valve. Discharge check valve clogged. PRESSURE (cont.) Suction intake not submerged at Check installation and correct proper level or sump too small.
  • Page 21 OM-07426 PA SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY BEARINGS RUN Bearing temperature is high, but Check bearing temperature regu­ TOO HOT within limits. larly to monitor any increase. Low or incorrect lubricant. Check for proper type and level of lubricant. Suction and discharge lines not prop­...
  • Page 22 OM-07426 PA SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi‐ Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V‐Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped) Front Impeller Clearance (Wear Plate)
  • Page 23 PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL PA8E60-C4.4TA FT4-ESP Based on 70 F (21 C) clear water at sea level Contact the Gorman‐Rupp Company to verify per­...
  • Page 24 OM-07426 PA SERIES PARTS PAGE ILLUSTRATION Figure 1. Pump Model PA8E60-C4.4TA FT4-ESP PAGE E - 2 MAINTENANCE & REPAIR...
  • Page 25 OM-07426 PA SERIES Pump Model PA8E60-C4.4TA FT4-ESP PARTS LIST (From S/N 1742222 Up) ITEM PART PART NAME NUMBER PUMP END ASSEMBLY 46183-165 POWER UNIT CAT C4.4TA FT4 46143-237 ENCLOSURE ASSEMBLY 42164-059 HOSE CLAMP 26518-678 4.5" ID X 28" LG HOSE...
  • Page 26 OM-07426 PA SERIES ILLUSTRATION Figure 2. Pump Model PA8E60-C4.4TA FT4-ESP cont'd PAGE E - 4 MAINTENANCE & REPAIR...
  • Page 27 OM-07426 PA SERIES Pump Model PA8E60-C4.4TA FT4-ESP PARTS LIST (From S/N 1742222 Up) ITEM PART PART NAME NUMBER PUMP END ASSEMBLY 46183-165 POWER UNIT CAT C4.4TA FT4 46143-237 ENCLOSURE ASSEMBLY 42164-059 HOSE CLAMP 26518-678 4.5" ID X 28" LG HOSE...
  • Page 28 OM-07426 PA SERIES ILLUSTRATION Ó Ó Ó Ó DETAIL A Figure 3. Power Unit Kit PAGE E - 6 MAINTENANCE & REPAIR...
  • Page 29 OM-07426 PA SERIES PARTS LIST Power Unit Kit ITEM PART NAME PART ITEM PART NAME PART NUMBER NUMBER BASE / FUEL TANK ASSY 41553-064 24150 STUD MOUNT 24631-006 CONNECTOR S1598 COMP CROSS RAIL 34238-108 15080 HOSE BARB FTG 26523-047 SUPPORT BRACKET 34631-038 15080 LIFTING BAIL KIT 48274-817...
  • Page 30 OM-07426 PA SERIES ILLUSTRATION 39 40 39 40 Figure 4. Power Unit Kit cont'd PAGE E - 8 MAINTENANCE & REPAIR...
  • Page 31 OM-07426 PA SERIES PARTS LIST Power Unit Kit ITEM PART NAME PART ITEM PART NAME PART NUMBER NUMBER BASE / FUEL TANK ASSY 41553-064 24150 STUD MOUNT 24631-006 CONNECTOR S1598 COMP CROSS RAIL 34238-108 15080 HOSE BARB FTG 26523-047 SUPPORT BRACKET 34631-038 15080 LIFTING BAIL KIT 48274-817...
  • Page 32 OM-07426 PA SERIES ILLUSTRATION Figure 5. Pump End Assembly PAGE E - 10 MAINTENANCE & REPAIR...
  • Page 33 OM-07426 PA SERIES Pump End Assembly PARTS LIST ITEM PART PART NAME NUMBER REPAIR ROTATING ASSEMBLY 44163-741 NAMEPLATE BLANK 38819-002 13000 DRIVE SCREW BM#04-03 17000 O‐RING 25152-383 PIPE PLUG P08 15079 PUMP CASING SEE NOTE BELOW WEAR RING 38691-372 11010 SUCTION HEAD 38246-625 10000 STUD...
  • Page 34 OM-07426 PA SERIES ILLUSTRATION SEAL AREA DETAIL Figure 6. Repair Rotating Assembly PAGE E - 12 MAINTENANCE & REPAIR...
  • Page 35 OM-07426 PA SERIES PARTS LIST Repair Rotating Assembly ITEM PART PART NAME NUMBER SOCKET HEAD CAP SCREW DM1206 15991 WASHER NORD-LOCK 3/4" 21177-224 IMPELLER WASHER 31167-042 17000 ROLL PIN S2197 IMPELLER 38621-799 11010 SHIM SET 48261-033 3.25" MECH SEAL 25285-822 SHAFT SLEEVE 31163-022 17000 O‐RING...
  • Page 36 OM-07426 PA SERIES ILLUSTRATION Figure 7. Priming Chamber Kit PARTS LIST ITEM PART PART NAME NUMBER PRIMING CHAMBER ASSY 46112-709 PIPE BUSHING AP1608 15070 STREET ELBOW RS08 11999 BALL VALVE 26631-052 STUD C0809 15991 HEX NUT D08 15991 LOCK WASHER J08 15991 GASKET 38687-053 19060...
  • Page 37 OM-07426 PA SERIES ILLUSTRATION Figure 8. Priming Chamber Assembly PARTS LIST ITEM PART PART NAME NUMBER PRIMING VALVE 26664-007 -ORIFICE BUTTON 26688-021 HEX HD CAPSCREW B0806 15991 LOCKWASHER J08 15991 PRIMING VALVE GASKET 38683-657 19060 PRIMING CHAMBER 38343-020 10000 STRAINER ASSY 46641-222 17000 INDICATES PARTS RECOMMENDED FOR STOCK MAINTENANCE &...
  • Page 38 OM-07426 PA SERIES ILLUSTRATION Figure 9. Drive Assembly PARTS LIST ITEM PART PART NAME NUMBER COUPLING KIT 48112-006 -BUSHING 24131-492 -COUPLING ASSEMBLY 24391-106 LOCKWASHER 21171-536 HEX HEAD CAPSCREW B0612 15991 HEX HEAD CAPSCREW 22645-174 HEX HEAD CAPSCREW B0606 15991 HEX HEAD CAPSCREW 22645-166 LOCKWASHER J06 15991...
  • Page 39 OM-07426 PA SERIES PUMP AND SEAL DISASSEMBLY the owner/maintenance personnel to ensure that only safe, established main­ AND REASSEMBLY tenance procedures are used, and that any procedures not addressed in this Review all SAFETY information in Section A. manual are performed only after estab­ Follow the instructions on all tags, label and de­...
  • Page 40 OM-07426 PA SERIES The only serviceable part of the priming valve is the orifice button (not shown). If liquid continues to by­ pass through the priming chamber after adjusting the orifice button (see Priming Chamber Reas­ This pump is designed to handle materi­ sembly and Installation for adjustment), the but­...
  • Page 41 OM-07426 PA SERIES supplied) in the tapped holes in the suction head an alternating pattern to “walk” the impeller off the and use the screws to press the wear ring out of the shaft. suction head. Remove the impeller adjusting shims (6); tie and Pump Casing Removal tag the shims, or measure and record their thick­...
  • Page 42 OM-07426 PA SERIES the circumference of the bushing. As the coupling and bushing separate, remove the bushing, and slide the coupling off the shaft. Remove the shaft key (26, Figure 6). To prevent damage during removal from the shaft, it is recommended that bearings It is not necessary to remove the outer ring of the be cleaned and inspected in place.
  • Page 43 OM-07426 PA SERIES Use a bearing puller to remove the inboard and After the bearings have been installed and allowed outboard bearings from the shaft. to cool, check to ensure that they have not moved during cooling. If movement has occurred, use a Shaft and Bearing Reassembly and Installation suitably sized sleeve and a press to reposition the bearings against the shaft shoulders.
  • Page 44 OM-07426 PA SERIES bore, while the I.D. of the sleeve should be just larg­ tioned away from the pump. er than the O.D. of the lip seal area of the shaft. Align the keyway in the bushing (2) with the shaft With the lip seal sleeve in place, lubricate the lip key, and slide it onto the shaft until the face of the seal area of the shaft and slide the shaft and as­...
  • Page 45 OM-07426 PA SERIES er substance which may soften or otherwise dam­ Clean the seal cavity and shaft with a cloth soaked age the rubber. in fresh cleaning solvent. Inspect the stationary seat bore in the seal plate for dirt, nicks and burrs, and remove any that exist.
  • Page 46 OM-07426 PA SERIES and secure it to the bearing housing with the hard­ (1). Install the roll pin (4) in the hole in the impeller. ware (16 and 17). If a new seal plate is being in­ Position the impeller washers over the end of the stalled, position the roll pin (4) in the hole in the seal impeller shaft so the hole in the washer aligns with plate bore and tap it into place with a hammer until...
  • Page 47 OM-07426 PA SERIES valve assembly and flange gasket to the pump as­ LUBRICATION sembly (6). Secure the discharge check valve to its support bracket using the previously removed Seal Assembly hardware. (Figure 6) Priming Chamber Assembly and Installation Before starting the pump, remove the air vent (12) and fill the seal cavity with approximately 170 (Figure 8) ounces (5 liters) of SAE No.
  • Page 48 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...

This manual is also suitable for:

Pa series