Related Manuals for Wacker Neuson 5000009345
Summary of Contents for Wacker Neuson 5000009345
- Page 1 Operator's manual Portable Generator GV 2500A Model GV2500A Document 5100004228 Issue 10-2021 Revision Language...
- Page 2 Neuson Produktion GmbH & Co. KG. Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KGis constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
- Page 3 Foreword Introduction Means of representation for this operator's manual Wacker Neuson representative Described machine types Identification of the machine Safety Regulations Description and purpose of the machine Operational safety Operator qualifications Safety when using combustion engines Service safety Safety and information labels...
- Page 4 Basic troubleshooting 10 Disposal 10.1 Disposal of waste electrical and electronic equipment 11 Technical data 11.1 GV 2500 11.2 Combustion engine 12 Glossary 13 Diagram 13.1 GV 2500A - Wiring diagram EC declaration of conformity...
- Page 5 This operator's manual is not a manual for extensive maintenance or repair work. Such work should be carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine should be operated and maintained in accordance with this operator's manual. An improper operation or improper maintenance can pose dangers.
- Page 6 2 Introduction Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or damage to equipment and exclude improper service.
- Page 7 This symbol is used for lists. ▪ Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.
- Page 8 3 Safety Regulations Safety Regulations Description and purpose of the machine This machine is a portable power source. The portable generator from Wacker Neuson consists of a steel pipe frame, which includes a fuel tank, a gasoline engine, a control panel and an electrical alternator. The control panel contains controls and bushings.
- Page 9 3 Safety Regulations Operational safety DANGER Carbon monoxide. The application of a generator in buildings can LEAD TO DEATH WITHIN MINUTES. The exhaust fumes from the generator contain carbon monoxide (CO). This is an invisible odorless poison. If the exhaust fumes of the generator can be smelled, CO is being inhaled.
- Page 10 3 Safety Regulations Connection prerequisites The following prerequisites are to be met to connect the generator to the building's mains supply. The generator must meet the prerequisites with regard to performance, ▪ voltage and frequency of the equipment. The generator must be disconnected from the electric power supply. ▪...
- Page 11 3 Safety Regulations NEVER overload generator. The total amperage of the parts connected to ▪ the generator may not exceed the output limit. NEVER operate the machine in snow, rain or standing water. ▪ NEVER allow untrained personnel to operate or maintain the generator. ▪...
- Page 12 3 Safety Regulations Safety when using combustion engines WARNING Combustion engines pose a particular danger during operation and when refueling. Failure to follow the warning notices and safety standards can lead to serious injury or death. Read and always observe the warning notices in the operator's manual of ➢...
- Page 13 3 Safety Regulations Safety when refueling When refueling the machine: Immediately wipe away any spilled fuel. ▪ Fill the fuel tank in a well-ventilated area. ▪ Reattach the fuel tank cap after refueling. ▪ Do not smoke. ▪ Do not refuel hot or running engines. ▪...
- Page 14 3 Safety Regulations NEVER have the machine serviced by untrained personnel. Electric ▪ elements of this machine should only be maintained by qualified electricians ALWAYS keep the machine clean and ensure that the labels are legible. ▪ Replace all missing and hard-to-read labels. The labels contain important operating instructions and warn against dangers ALWAYS reattach protective devices and safety equipment to the unit after ▪...
- Page 15 4 Safety and Information labels Safety and information labels There are labels on your equipment that contain important information and safety instructions. Keep all labels legible. ▪ Replace missing or illegible labels. ▪ The item numbers on the labels can be found in the parts book. Item Label Description...
- Page 16 4 Safety and Information labels Item Label Description When connecting more than one piece of electric equipment, ▪ Special precautions must be taken. ▪ Read through the operator's manual.
- Page 17 5 Standard package Standard package The standard package includes: Equipment. ▪ Operator's manual. ▪ Parts book. ▪...
- Page 18 6 Lifting and transporting Lifting and transporting Lifting the machine This compact generator is heavy enough to cause injury in the event of incorrect hoisting technology. Observe the following instructions to lift the generator: Do not try to lift the generator without help. Use suitable lifting bars e. g. ▪...
- Page 19 Check the machine and its components for damage. Do not operate the machine if you find visible damage! Ask the Wacker Neuson dealer for advice at once. Check whether all of the parts belonging to the machine have been delivered and whether all loose parts and fasteners are present.
- Page 20 The "General power requirements for starting" information only applies as a general guideline to assist you in determining the input current. In the event of questions, the nearest Wacker Neuson service station will be able to assist you. NOTE: Do not exceed the specified current limit at any plug receptacle.
- Page 21 7 Operation Performance loss with high altitude application Generators run differently due to altitude and temperature differences. Unmodified internal combustion engines have reduced performance at high altitudes due to the lower air pressure. This means less performance and therefore a reduced power exploitation.
- Page 22 7 Operation Ground CAUTION The mid-point (neutral) conductor of this equipment is not grounded. Do not drive the PE rod into the ground under normal operating conditions. Refer to the local regulations if the equipment is intended to power a building or similar system.
- Page 23 7 Operation Use of extension cables A loss of power takes place when connecting electrical equipment or a tool to the generator with an extension cable — the longer the cable, the greater the loss of power. This means that less voltage is conveyed to the electrical equipment and the input current is increased or the performance is reduced.
- Page 24 7 Operation Table for extension cable minimum size Extension cable minimum size 230V/1~/50Hz 400V/3~/50Hz Length in m Length in m Ampere - performance variable Cross-section surface in mm Diagram for extension cable minimum size...
- Page 25 7 Operation Control panel See image below The circuit breaker protects the generator from significant overloads or short circuits. If the circuit breaker reacts, shut down the engine immediately and determine the cause by starting the engine again. Check the electrical equipment and tools connected to the generator and make sure that their input current does not exceed the performance limit of the generator or the power limitations of the plug receptacle.
- Page 26 7 Operation Before starting DANGER Carbon monoxide. The application of a generator in buildings can LEAD TO DEATH WITHIN MINUTES. The exhaust fumes from the generator contain carbon monoxide (CO). This is an invisible odorless poison. If the exhaust fumes of the generator can be smelled, CO is being inhaled. Even if no exhaust fumes can be smelled, CO could still be being inhaled.
- Page 27 7 Operation 7.11 Stopping See image: wc_gr001279 Switch off all electrical equipment and tools and disconnect from the generator. Let the engine run without load for 2-3 minutes to cool it down. Put the engine switch in the "OFF" position (c2). Close the fuel shut-off valve.
- Page 28 8 Maintenance Maintenance Period maintenance schedule The following table contains the basic maintenance jobs for the machine. Jobs selected with a check mark can be performed by the operator. The jobs marked with a small box require special training and special equipment. Daily After the Every 3...
- Page 29 8 Maintenance Engine oil See image: wc_gr000022 Drain the engine oil when the engine is warm. Remove the sealing plug (a) and the drain plug (b) to drain the oil. Comment: For environmental reasons, a bin should be placed under machine to catch the fluid and a waterproof sheet should also be placed under the machine to protect the ground.
- Page 30 8 Maintenance Air cleaner maintenance See image: wc_gr0001287 This engine is outfitted with a single-element air cleaner. Frequent cleaning of the air cleaner prevents carburetor malfunctions. NOTE: NEVER run the engine without an air cleaner, as this can result in major engine damage.
- Page 31 8 Maintenance Spark plug See image: wc_gr000028 Clean or replace the spark plug as needed. See engine manual. WARNING The exhaust will become very hot during operation and also remains hot for a while after the engine is switched off. Never touch a hot exhaust. Comment: See the technical data for the recommended spark plug and spark plug air gap.
- Page 32 8 Maintenance Setting the engine speed See image: wc_gr001288 Generators require a non-adjustable engine speed in order to maintain the correct voltage. The engine speed is controlled by a governor that automatically adjusts to the changing loads of the engine in order to maintain a constant RPM. There is no gas regulator.
- Page 33 8 Maintenance Carburetor setting See image: wc_gr000106 The fuel adjusting screw (a) is provided with a limiter cap according to the environmental pollution provisions. The mixture is set at the plant in order to prevent an enrichment of the air/fuel mixture. No adjustment should be necessary. The limiter cap may not be removed, as the adjusting screw will break otherwise.
- Page 34 9 Basic troubleshooting Basic troubleshooting Problem / symptom Cause / remedy Check the following if the engine does ▪ Engine switch is in the "Start" position. not start: ▪ Fuel cock is open. ▪ Fuel is replenished. ▪ Choke lever is in the correct position. The choke should be closed when starting a cold engine.
- Page 35 10 Disposal Disposal 10.1 Disposal of waste electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the...
- Page 36 11 Technical data Technical data 11.1 GV 2500 Designation Unit GV 2500A GV 2500A Item number 5000009345 5000009350 Limited-time running Power (LTP) Continuous Operating Power (COP) PRime Power (PRP) Length Width Height Weight Operating weight Generator model NSM K80C NSM K80C...
- Page 37 11 Technical data 11.2 Combustion engine Designation Manufacturer Honda Type of engine GX160H1-VPM6 Combustion method Four-stroke Cooling Air cooling Cylinders Displacement Max. slanting position ° Fuel type Gasoline Fuel consumption Mixture preparation Carburetor Tank capacity 11.0 Oil specification SAE 10W-40 Max.
- Page 38 12 Glossary Glossary Class rating The class rating according to DIN EN 61140 specifies the safety measures for electrical equipment to avoid electrocution. There are four class ratings: Class rating Meaning No special protection apart from the basic insulation. No grounded conductor.
- Page 39 12 Glossary Protection class IP The protection class according to DIN EN 60529 indicates the suitability of electrical equipment for use in certain ambient conditions as well as the protection against risks. The protection class is specified by an IP code according to DIN EN 60529. Code Meaning 1st number: Protection against touching hazardous parts.
- Page 40 13 Diagram Diagram 13.1 GV 2500A - Wiring diagram Ref. Description Ref. Description Main stator windings Diode Auxiliary winding Surge absorber Capacitor Circuit breaker Rotor windings Plug receptacle 230V, 16A Color chart Black Purple Orange Green White Purple Blue Yellow Casing Pink Brown...
- Page 41 Original Declaration of conformity...
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