Related Manuals for Wacker Neuson GH 3500
Summary of Contents for Wacker Neuson GH 3500
- Page 1 0207867en 2.2006 High-frequency generator GH 3500 Operator's manual...
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Page 2: Carbon Monoxide
DANGER CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. -
Page 3: Table Of Contents
Contents Foreword ............5 Symbols used . - Page 4 Contents...
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Page 5: Foreword
Foreword Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your Wacker machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety informa- tion, familiarize yourself with it and observe it at all times. This operator's manual is not a manual for extensive maintenance and repair work. -
Page 6: Symbols Used
Symbols used Symbols used Warning symbols This operator's manual contains safety regulations of the categories: DANGER, WARNING, CAUTION. They should be followed to prevent danger to life and limb or damage to equip- ment or improper service. DANGER This symbol indicates hazards that can result in serious injury or even death. WARNING This symbol indicates hazards that can result in injury or severe material dam- age. -
Page 7: Safety Information
GH 3500 Safety information Safety information General instructions State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. - Page 8 Safety information GH 3500 Maintenance Regular maintenance is required in order for the machine to operate properly and reliably over time. Neglected maintenance work can make the machine danger- ous to use. Strictly observe the prescribed maintenance intervals. Do not use the machine if it requires maintenance or repairs.
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Page 9: Protective Gear
GH 3500 Safety information Operating controls Always keep the operating controls of the machine dry, clean, and free of oil or grease. The function of operating levers or controls must not be manipulated or rendered ineffective. Cleaning Always keep the machine clean and be sure to clean it each time you have fin- ished using it. -
Page 10: Transport
Safety information GH 3500 Personal protective gear Wear personal protective gear to avoid injuries or health hazards: Non-skid, hard-toed shoes. Work gloves made of durable material. Overalls made of durable material. Hardhat. Ear protection. Ear protection This machine generates noise that exceeds the country-specific permissible noise levels (individual rating level). -
Page 11: Operation
GH 3500 Safety information Loading Loading ramps must be able to bear the load and be in a stable position. Make sure that no one can be endangered if the machine slips away or tips over or if parts suddenly move upward or downward. -
Page 12: Operating Combustion Engines
Safety information GH 3500 Operating combustion engines Do not change the engine speed Do not change the preset engine speed. This could cause engine damage. Dangers during operation Combustion engines can be dangerous, particularly during operation and when refueling. Read and follow all warnings in the operator's manual of the engine manufacturer and the safety measures listed below. -
Page 13: Maintenance
GH 3500 Safety information No operation in closed quarters Do not operate the machine in closed quarters! In partially closed rooms such as tunnels, drifts or deep trenches, ensure suffi- cient ventilation by, for example, providing a powerful exhaust air fan. - Page 14 Safety information GH 3500 Labels Description Warning Hot surface. Guaranteed sound power level in dB(A). Read the operator's manual carefully. Danger - Carbon dioxide emission. - Read the operator's manual! - Unshielded flames are strictly prohib- ited. - Switch off the engine before refueling.
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Page 15: Functional Description
GH 3500 Functional description Functional description Components and control elements Item Designation Item Designation Air filter Oil drain plug Exhaust Engine switch Fuel cap Fuel filter Main switch Starter rope Plug receptacles Fuel tap Generator Choke Oil level dipstick Throttle lever... -
Page 16: Transport
Transport GH 3500 Transport WARNING Read and follow all the safety instructions at the beginning of this operator's manual, see chapter Safety information. Improper use can result in injury or serious material damage. Lifting eyes and tie-down lugs Item Description... -
Page 17: Transporting The Machine
GH 3500 Transport Transporting the machine DANGER Danger of fire and explosions by fuel! Any fuel that escapes can ignite and cause severe burns. Lift and move the machine in the upright position. Turn off the engine and allow it to cool down. -
Page 18: Operation
Operation GH 3500 Operation WARNING Read and follow all the safety instructions at the beginning of this operator's manual, see chapter Safety information. Improper use can result in injury or serious material damage. Prior to starting the machine Before you start the engine, check the following: Fuel level –... - Page 19 GH 3500 Operation Starting the engine Open the fuel tap (a1). Cold start: Close the choke (d2). Warm start: Open the choke (d1). Note: The engine is hand warm or hotter with warm start. Set the engine switch to "ON" (b2).
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Page 20: Decomissioning
Operation GH 3500 Connecting machines Note: Do not use the main switch to switch on the machines. This could result in abrupt engine overload. Turn off all machine switches. Connect machines. Turn on the main switch. Turn on the machine switches separately. -
Page 21: Maintenance
GH 3500 Maintenance Maintenance WARNING Danger of poisoning by exhaust fumes! Exhaust fumes contain toxic carbon monoxide that can lead to unconscious- ness or death. Always switch off the engine during maintenance work! Maintenance schedule Daily After the Weekly or... -
Page 22: Checking Engine Oil Level
Maintenance GH 3500 Checking engine oil level Place the machine upright on a flat surface. Remove any dirt around the oil level dipstick. Remove the oil level dipstick (1) and wipe it with a clean, lint-free cloth. Screw the oil level dipstick all the way back in and pull it out again. -
Page 23: Changing The Engine Oil
GH 3500 Maintenance Changing the engine oil Note: The work area should be covered with a waterproof sheet to protect the floor (protection of the environment). Place the machine upright on a flat surface. Bring the engine to a hand warm temperature, either by letting it cool down or running it until it is warm. -
Page 24: Cleaning The Air Filter / Replacing The Air Filter Inserts
Maintenance GH 3500 Cleaning the air filter / replacing the air filter inserts The air filter is equipped with two air filter inserts. WARNING Danger of fire and explosions if the wrong cleaning agent is used. Do not use gasoline or any other solvents to clean components. -
Page 25: Cleaning The Fuel Dirt Separator
GH 3500 Maintenance Cleaning the fuel dirt separator DANGER Danger of fire and explosions by fuel! Any fuel in open containers can ignite and cause severe burns. Do not smoke, no open fire! Place the machine upright on a flat surface. -
Page 26: Checking / Cleaning / Replacing The Spark Plug
Maintenance GH 3500 Checking / cleaning / replacing the spark plug WARNING Hot exhaust! Touching it can cause burns. Only remove the spark plug when the engine has cooled down. Remove the spark plug connector. Remove the spark plug with a spark plug wrench. -
Page 27: Troubleshooting
GH 3500 Troubleshooting Troubleshooting Generator Malfunction Cause Remedy No voltage Cable damage or contact prob- Have it repaired (or unstable) Short circuit in the stator coil Have coil replaced Abnormal noises Shaft bearing defective Have bearing replaced (metallic noises or similar) -
Page 28: Technical Data
Technical data GH 3500 Technical data Generator Unit Value Item number 0610079 Dimensions (L x W x H) 540 x 440 x 521 Net weight Maximum output Continuous output Rated current 41.2 Rated voltage 42 3~ Frequency cos ϕ Output factor... - Page 29 GH 3500 Technical data Engine Unit Value Drive motor Air-cooled, single-cylinder, four- stroke gasoline engine with auto- matic shutdown if there is insuffi- cient oil Engine type Wacker WM 210 Rated output (*) kW (PS) 5.1 (7.0) at 3500 1/min...
- Page 30 Technical data GH 3500...
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Page 31: Ec Declaration Of Conformity
EC Declaration of Conformity Wacker Construction Equipment AG, Preußenstraße 41, 80809 München certifies that the construction machine: Type: High-frequency generator Model: GH 3500 Machine type number: 0610079 Absolute installed power output: 3,2 kW was assessed in accordance with the directive 2000/14/EC:... - Page 33 DIN EN ISO 9001 Zertifikat...
- Page 34 Wacker Construction Equipment AG Preußenstraße 41 80809 München Tel.: +49-(0)89-3 54 02-0 Fax: +49-(0)89-3 54 02-390 Wacker Corporation - P.O. Box 9007 - Menomonee Falls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957 Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: +852 2406 6032-Fax: +852 2406 6021...