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Related Manuals for APRILIA SCARABEO 50 2T - 2005
Summary of Contents for APRILIA SCARABEO 50 2T - 2005
- Page 1 SCARABEO 50 2T - 50/100 4T 8202453...
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Page 2: Safety Warnings
© 2005 aprilia s.p.a. - Noale (VE) SAFETY WARNINGS TECHNICAL INFORMATION T h e s y m b o l s a n d w a r n i n g s u s e d The operations preceded by this... - Page 3 50 2T vehicle is resold. undergo periodical inspections. 50cc 4-stroke - carburettor model 504T aprilia has drafted this manual with the Users in these countries must: maximum attention, in order to supply the 100cc 4-stroke model 1004T – contact an aprilia Authorised Dealer user with correct and updated information.
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Page 4: Table Of Contents
GENERAL SUMMARY SAFETY WARNINGS ........2 PRE-RIDE CHECKS CHART ....... 31 CHANGING A FUSE ..........62 STARTING ............32 VERTICAL ADJUSTMENT OF THE HEADLIGHT TECHNICAL INFORMATION ......2 MOVING OFF AND RIDING......... 35 BEAM..............63 WARNINGS - PRECAUTIONS - GENERAL RUNNING-IN ............ - Page 5 safe riding...
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Page 6: Basic Safety Rules
Most road accidents are caused by Avoid obstacles that could damage the BASIC SAFETY RULES inexperienced riders. vehicle or make you lose control of the To drive the vehicle, you must satisfy vehicle. NEVER lend your vehicle to a beginner certain legal requirements (driving licence, and make sure any person borrowing your Avoid riding in the slipstream of vehicles... - Page 7 If necessary, have the vehicle inspected by Making any modifications to the vehicle by other persons or by smoking, eating, an aprilia Authorised Dealer who should and/or removing the original components drinking, reading etc. when riding. carefully check the frame, handlebars,...
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Page 8: Clothing
Do not ride with sharp or pointed objects in CLOTHING ACCESSORIES your pockets as they might cause injury in Always wear and fasten your helmet The owner of the vehicle is responsible for the event of a fall (this includes keys, pens, correctly before moving off. -
Page 9: Load
Do not exceed the maximum load capacity lights inoperative. of each luggage rack. aprilia recommends the use of genuine a c c e s s o r i e s ( a p r i l i a g e n u i n e The overloaded vehicle will become accessories). -
Page 10: Arrangement Of The Main Elements10
ARRANGEMENT OF THE MAIN ELEMENTS 50 2T 50 2T 50 2T 1) Warning horn 7) Seat lock 2) Kick starter 8) Luggage rack 3) Glove compartment 9) Centre stand 4) Fuse carrier 10) Air filter 5) Battery 11) Inspection cover 6) Left passenger footrest (in the countries where required) use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T... - Page 11 (in the countries where required) 5) Bag hook 11) Antitheft hook 6) Frame number cover (for the aprilia “Body-Guard” shielded cable 7) Front brake fluid reservoir use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T...
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Page 12: Arrangement Of The Main Elements12
ARRANGEMENT OF THE MAIN ELEMENTS 50 2T 50 2T 504T 1004T 50 4T 100 4T apri 1) Warning horn 7) Luggage rack 2) Glove compartment 8) Centre stand 3) Fuse carrier 9) Kick starter 4) Battery 10) Air filter 5) Left passenger footrest 11) Inspection cover (in the countries where required) 6) Seat lock... - Page 13 (in the countries where required) 3) Bag hook 9) Antitheft hook 4) Frame number cover (for the aprilia “Body-Guard” shielded cable 5) Front brake fluid reservoir 6) Spark plug 7) Fuel tank use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T...
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Page 14: Arrangement Of Instruments/Controls And Indicators
ARRANGEMENT OF INSTRUMENTS/CONTROLS AND INDICATORS 50 4T 100 4T 50 2T mph km/h aprilia mph km/h aprilia aprilia aprilia mph km/h mph km/h 1) Electrical controls on the left side of the handlebar 10) Speedometer 2) Rear brake lever 11) Fuel level indicator ( ) -
Page 15: Instruments And Indicators Table
INSTRUMENTS AND INDICATORS TABLE Description Function Direction indicator warning light Blinks when the direction indicators are on. 50 2T 50 2T Mixer oil reserve light Comes on when ignition switch is in “ ” position, a brake lever is pulled and start button “... -
Page 16: Main Independent Controls
MAIN INDEPENDENT CONTROLS CONTROLS ON RIGHT HANDLEBAR CONTROLS ON LEFT HANDLEBAR NOTE The electric components only operate when the ignition NOTE The electric components only operate when the ignition switch is in the “ ” position. switch is in the “ ” position. NOTE Light system operates only if engine is running. -
Page 17: Ignition Switch
Position Function removal The steering It is possible is locked. It to remove is not the key. possible to start the Steering engine or lock switch on the lights. Neither the It is possible IGNITION SWITCH STEERING LOCK engine, nor to remove The ignition switch is positioned on the the lights will... -
Page 18: Auxiliary Equipment
To prevent the vehicle from being stolen, it is Insert the key into the seat lock (1). Insert ignition key into lock (3) and turn it advisable to secure it with the aprilia Turn the key clockwise and raise the clockwise. -
Page 19: Tool Kit
50 2T 50 4T 100 4T TOOL KIT BAG HOOK 504T 1004T Tools are in a special housing inside the To reach the tool kit, unlock and lift the underseat plastic cover. s e a t , s e e p a g e 1 8 WARNING (UNLOCKING/LOCKING THE SEAT). -
Page 20: Helmet Positioning Into The Top Case
Fit the helmet (3) inside the case and 100 4T position it as shown in the picture or on the label on the case. Close top case (2) until you hear a click and then remove the key from lock (1). CAUTION Do not leave the key inside the lock. -
Page 21: Main Components
MAIN COMPONENTS FUEL 50 4T 100 4T 50 2T WARNING The fuel used in internal combustion engines is highly flammable and can become explosive under particular conditions. It is important to refuel and service the vehicle in a well-ventilated area, with the engine off. -
Page 22: Lubricants
Carefully remove any trace of oil. CAUTION an aprilia Authorised Dealer that will bleed the system. In case of oil leakage or malfunctions, D o n o t p u t a d d i t i v e s o r o t h e r contact an aprilia Authorised Dealer. -
Page 23: Topping Up Engine Oil
In order to prevent any trouble, it is Have the engine oil checked and topped recommended to check oil level each engine each time you are going to drive up every 2000 km (1250 mi) by an aprilia time the vehicle is used. the veichle. Authorised Dealer. -
Page 24: Checking Transmission Fluid Level
8000 km (5000 mi) or every 2 years. and may also cause irreparable failures. Have inspection and replacement carried out by an aprilia Authorised Have inspection and replacement carried Dealer. CHECKING TRANSMISSION FLUID out by an aprilia Authorised Dealer. -
Page 25: Changing The Engine Oil And Filter
Have the oil changed and the filter cleaned never exceeding the MAX level. every 4000 km (2500 mi) by an aprilia WARNING Use new oil for any topping up or change, Authorised Dealer. -
Page 26: Disc Brakes
Brake fluid reservoir is positioned near the Have brake fluid changed at an aprilia WARNING front brake lever coupling. Periodically Authorised Dealer every two years. check the brake fluid level in the reservoir,... -
Page 27: Rear Drum Brake
The braking system may need bleeding. Check the brake for proper operation. perform routine checks, do not hesitate to contact an aprilia Authorised Dealer. CAUTION If adjuster (1) is completely screwed, it means that brake shoes are worn out; in this case see page 50 (VERIFYING BRAKE SHOES WEAR). -
Page 28: Tyres
NOTE Braking action warms brake shoes thus modifying clearance between friction material and drum. Therefore it is important to check the clearance also when brake shoes are at operating temperature. Drive the vehicle and operate the rear brake several times. WARNING Perform the check when engine is stopped. - Page 29 72 (TECHNICAL out by an aprilia Authorised Dealer or DATA). Using other than specified tyres by a qualified tyre repairer. may adversely affect handling.
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Page 30: Automatic Light Switch-On
If the exhaust system noise increases, contact an aprilia Authorised Dealer immediately. use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T... -
Page 31: Instructions For Use
Check the proper functioning of all the devices. page 64 aprilia Authorised Dealer. l i g h t s , h o r n a n d Change the bulbs or fix the fault in case of failure. -
Page 32: Starting
NOTE STARTING ELECTRIC STARTING Do not hold down the starter button “ ” for more than five seconds or Place the vehicle on the centre stand on the battery could run down. If the engine firm and level ground. WARNING does not start in this lapse of time, wait ten Make sure that the dimmer switch (2) is E x h a u s t g a s e s c o n t a i n c a r b o n... - Page 33 50 2T 50 4T 100 4T 50 4T 100 4T Avoid pressing the starter button " " CAUTION CAUTION (1) when the engine is running, or the W h e n s t a r t e r b u t t o n “ “...
- Page 34 If the engine fails to start Wait a few seconds and repeat the COLD START PROCEDURE. If necessary, remove the spark plug, see page 57 (SPARK PLUG) and make sure that it is not wet. If the spark plug is wet, clean and dry it. Before reinstalling it: NOTE Put a clean cloth on the cylinder,...
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Page 35: Moving Off And Riding
To move off, release the brake lever and vehicle will move forward. CAUTION Never move off abruptly with a cold engine. T o r e d u c e e m i s s i o n s a n d f u e l consumption, ride slowly until covering several miles to warm the engine up to operating temperature. - Page 36 WARNING WARNING When approaching a bend, slow down Rough roads, rails, manhole covers, or brake in good time. Take the bend at road markings, large steel plates near moderate, steady speed or accelerate roadwork become slippery in the wet slightly. Late braking may put the and should be avoided or negotiated vehicle into a skid.
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Page 37: Running-In
500/1000 km (312/625 mi) 500/1000 km (312/625 mi) For the first 500 km (312 mi), keep to the STOPPING RUNNING-IN following indications: 0-100 km (0-62 mi) WARNING WARNING Until you have covered the first 100 km If possible, avoid stopping abruptly, After the first 500 km (312 mi) 504T (62 mi), use the brakes gently and avoid... -
Page 38: Parking
Rotate the key (1) and set the ignition PARKING POSITIONING THE VEHICLE switch (2) to position “ ”. ON CENTRE STAND Place the vehicle on the stand, see WARNING Carefully read page 38 (PARKING). page 38 (POSITIONING THE VEHICLE Park the vehicle on firm and level ON CENTRE STAND). -
Page 39: Suggestions To Prevent Theft
Park the vehicle in a safe place, possibly in traced back to the owner thanks to his/her a garage or at a guarded parking place. details recorded in the Owner's Manual. If possible, use the appropriate aprilia "Body-Guard" shielded cable , or an additional antitheft device. -
Page 40: Maintenance
We recommend having the vehicle road- allow for the engine and ex haus t tested at the aprilia Authorised Dealer CAUTION system to cool down; where possible, after repair or servicing. -
Page 41: Scheduled Maintenance Chart
(2500 mi) or 12 (5000 mi) or 24 (312 mi)] months months OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised Dealer (WHICH " " – Battery – Clamp tightening - Electrolyte CAN BE CARRIED OUT EVEN BY THE level USER). - Page 42 OPERATIONS TO BE CARRIED OUT BY Component After running- Every 4000 Every 8000 THE aprilia Authorised Dealer 50 2T 50 2T in [500 km km (2500 mi) km (5000 mi) (312 mi)] or 12 months or 24 months " Rear shock absorber –...
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Page 43: Scheduled Maintenance Chart
(2500 mi) or 12 (5000 mi) or 24 (625 mi)] months months OPERATIONS TO BE CARRIED OUT BY THE aprilia Authorised Dealer (WHICH " Spark plug - Electrodes gap – – CAN BE CARRIED OUT EVEN BY THE Idling check / Carburetion –... - Page 44 OPERATIONS TO BE CARRIED OUT BY Component After running- Every 4000 Every 8000 THE aprilia Authorised Dealer 504T 1004T in [1000 km km (2500 mi) km (5000 mi) (625 mi)] or 12 months or 24 months Throttle cable (adjustment) –...
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Page 45: Identification Data
IDENTIFICATION DATA FRAME NUMBER ENGINE NUMBER It is a good rule to report the frame and The frame number is stamped on the The engine number is stamped near the engine numbers in the space provided in frame central tube. To be able to read it, it lower support of the rear shock absorber. - Page 46 CLEANING WARNING Do not use petrol or inflammable solvents to wash the filtering element, in order to avoid fires or explosions. Wash the filtering element (3) with clean, non-inflammable solvents or solvents with high volatility point, then let it dry thoroughly.
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Page 47: Front Wheel
Make sure that the vehicle is stable. personally, keep to the following brake fluid. instructions. In this case consult your aprilia Au- Place a support (1) under the tyre to hold thorised Dealer, who will carry out the the wheel in place once released. - Page 48 (1). Fit washer (4) between odometer fitment balancing checked by an aprilia Au- Position odometer (7) fitment tab (8) in (7) and fork right leg. thorised Dealer, in order to avoid any its housing on the wheel hub.
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Page 49: Rear Wheel
Release of the rear brake lever. tightening torques, the wheel truing and 1004T Loosen splashguard. balancing checked by an aprilia Au- Remove the wheel. thorised Dealer, in order to avoid any failure that might seriously injure the rider and/or other people. -
Page 50: Checking The Brake Pads For Wear
WARNING failures or damaged parts please contact an aprilia Authorised Dealer for repair Inspect the brake pads before each ride. operations. use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T... -
Page 51: Inspecting The Front And Rear Suspensions
1000 km (625 mi) and then every 4000 km (2500 mi). CAUTION In the event of faulty operation or if you need assistance contact an aprilia Au- thorised Dealer. Place the support under the vehicle and CHECKING THE STEERING a spongy cloth between them, so that... -
Page 52: Checking Engine Fulcrum Axis
Operate carefully not to damage seat (3) If you detect a clearance, contact an Keep the screw (3) blocked and loosen of tab (4). aprilia Authorised Dealer that will nut (4). restore ideal use conditions. Remove the rear-view mirror (2). -
Page 53: Removing
REMOVING REMOVING THE EXHAUST CAUTION FRONT INSPECTION COVER SILENCER H a n d l e t h e p l a s t i c a n d p a i n t e d C a r e f u l l y r e a d p a g e 4 0 C a r e f u l l y... -
Page 54: Removing The Footboard
CAUTION Do not force the lower shield as it is connected to the frame only by two front screws. NOTE When reassembling fit the two central tabs first and then the side ones. When inserting the three screws (2) visually check the alignment between footrest hole and screw seat. -
Page 55: Checking The Stand
IDLING ADJUSTMENT C a r e f u l l y r e a d p a g e 4 0 (MAINTENANCE). Adjust the idling after the first 500 km (312 mi) and every time it is erratic. To carry out this operation, proceed as follows: Ride for a few miles until reaching the operating temperature, then stop the... -
Page 56: Adjusting The Throttle Twistgrip
When finished: Tighten the nut (3), lock adjuster (4) and CAUTION fit the rubber protection (2). If necessary, contact an aprilia Author- ised Dealer. use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T... -
Page 57: Spark Plug
50 2T 50 4T 100 4T To remove and clean the spark plug: Check the electrode gap with a feeler SPARK PLUG gauge. Pull the cap off the spark plug (1). C a r e f u l l y r e a d p a g e 4 0 The gap must be 0.5 −... -
Page 58: Battery
50 2T CAUTION Check battery fluid level and terminal The spark plug must be tightened firmly, tightening after the first 500 km (312 miles) otherwise the engine may overheat and and every 4000 km (2500 miles) 12 severe damage may occur. months afterwards. -
Page 59: Long Inactivity Of The Battery
I f y o u n e e d a s s i s t a n c e o r If the vehicle remains unused for more Carefully read page 58 (BATTERY). technical advice, contact your aprilia Au- than fifteen days, it is necessary to Reach... -
Page 60: Removing The Battery
50 4T 100 4T 50 2T REMOVING THE BATTERY COMPLETE REMOVING If necessary: Disconnect first the negative (-) and then Carefully read page 58 (BATTERY). Make sure that the ignition switch is in the positive cable (red) (+). position “ ”. REACHING THE BATTERY Disconnect the breather pipe. -
Page 61: Checking Battery Fluid Level
CHARGING THE BATTERY 50 4T 100 4T Carefully read page 58 (BATTERY). Remove battery, page 60 (REMOVING THE BATTERY). Prepare an appropriate battery charger. Release and remove the caps. Check electrolyte level, see page 61 (CHECKING BATTERY FLUID LEVEL). Connect the battery to a battery charger. NOTE A recharge with an amperage equal to 1/10th of the battery capacity is... -
Page 62: Changing A Fuse
Then replace the damaged fuse with the might be a short circuit or overloading. In outfit spare fuse (3) or with one of the this case, contact an aprilia Authorised same amperage. Dealer. use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T... -
Page 63: Vertical Adjustment Of The Headlight Beam
50 4T 100 4T NOTE To adjust the headlight beam: When you use the spare fuse (3), VERTICAL ADJUSTMENT OF THE remember to add a new spare fuse into the HEADLIGHT BEAM Place the vehicle on the centre stand on proper seat. -
Page 64: Bulbs
BULBS Carefully read page 41 (SCHEDULED MAINTENANCE CHART). WARNING 100 4T Risk of fire. K e e p f u e l a n d o t h e r f l a m m a b l e s u b s t a n c e s a w a y f r o m e l e c t r i c components. -
Page 65: Replacing The Front And Rear Direction Indicator Bulbs
50 2T 50 4T 100 4T Press the bulb (4) slightly and rotate it REPLACING THE FRONT AND CHANGING THE TAIL LIGHT BULB anticlockwise. REAR DIRECTION INDICATOR Carefully read page 64 (BULBS). Extract the bulb (4) from its seat. BULBS Place the vehicle on the stand. -
Page 66: Changing The Rear Direction Indicator Bulbs
50 4T 100 4T 50 4T 100 4T 50 2T NOTE Press slightly the amber lens 504T 1004T CHANGING THE REAR DIRECTION If the bulb holder (5) comes off, (3), turn it anticlockwise and remove it. INDICATOR BULBS refit it into its seat so that the slotted opening of the holder matches the hole for NOTE While removing the... -
Page 67: Replacing The Number Plate Holder Bulb (In The Countries Where Required)
50 2T aprilia mph km/h aprilia mph km/h 50 4T 100 4T REPLACING THE NUMBER PLATE REPLACING THE WARNING LIGHTS HOLDER BULB (IN THE INSTRUMENT PANEL BULBS NOTE Extract the bulb holder one by COUNTRIES WHERE REQUIRED) Carefully read page 64 (BULBS). - Page 68 INSTRUMENT PANEL LIGHTS TRANSPORT CAUTION Extract the bulb holder one by one to avoid a wrong positioning during reassembling. Remove bulb holder from instrument panel area where poor lighting was detected: Pos. Lighted area Right upper side Left upper side (*) Right lower side WARNING (*) In some versions this bulb could not be...
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Page 69: Draining The Fuel Tank
If necessary, contact an aprilia Author- Take down left passenger Remove the fuel filler plug. 504T 1004T ised Dealer. -
Page 70: Cleaning
CLEANING Clean the vehicle frequently if it is used in To remove dirt and mud from the painted particular areas or conditions, such as: surfaces use a low-pressure water jet, carefully wet the dirty parts, remove mud Pollution (urban and industrial areas) a n d f i l t h w i t h a s o f t c a r s p o n g e High salinity and humidity (sea areas, impregnated with a lot of water and... -
Page 71: Long Periods Of Inactivity
LONG PERIODS OF INACTIVITY When the vehicle is to remain unused for long periods, some precautions are necessary to avoid damage. Do not postpone necessary repairs or you could forget them when you take the vehicle out of storage; a general check up is also recommended. -
Page 72: Technical Data
TECHNICAL DATA DIMENSIONS Max. length ............1875 mm 50 2T 50 2T Max width (at brake levers) 710 mm 50 2T 50 2T Max. height (at rear-view mirrors) 1270 mm 50 2T 50 2T Seat height.............. 700 mm 50 2T 50 2T Wheelbase.............. - Page 73 Seats ..........no. 1 (2 in the countries where passenger is allowed) 50 2T 50 2T 504T no. 2 Seats 1004T Max. carrying load (rider + passenger + luggage)..180 Kg (in the countries where passenger is allowed) CARBURETTOR Model: –...
- Page 74 INFLATION PRESSURE WITH PASSENGER (in the countries where this is allowed) Front............... 190 kPa (1.9 bar) Rear ............... 230 kPa (2.3 bar) IGNITION Type ............... C.D.I. control unit Spark advance 50 2T 50 2T ..........20° Spark advance ..........26° 504T Spark advance ..........
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Page 75: Lubricant Chart
LUBRICANT CHART (Recommended) engine oil: SUPERBIKE 4, SAE 5W - 40 As an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4 A.P.I. SG specifications can be used. WARNING For use in particularly hard condition or warm climates we recommend 5W50/10W50 synthetic oil. (Recommended) transmission fluid: F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90. - Page 76 WIRING DIAGRAM - Scarabeo 50 2T 50 2T LOCK V Bi R use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T...
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Page 77: Key To Wiring Diagram
KEY TO WIRING DIAGRAM - Scarabeo 50 2T 50 2T 1) Multiple connectors 34) - 2) Instrument panel 35) - 3) Oil level warning light 36) - 4) Dashboard bulbs 37) - 5) High beam warning light 6) Direction indicator warning light 7) Fuel level tool 8) Check diode 9) Key-operated switch... - Page 78 WIRING DIAGRAM - Scarabeo 504T 1004T LOCK Bi/R Gr/V G/Bi 2 1 3 4 5 4 3 2 1 use and maintenance Scarabeo 50 2T - Scarabeo 50 4T - Scarabeo 100 4T...
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Page 79: Key To Wiring Diagram - Scarabeo
KEY TO WIRING DIAGRAM - SCARABEO 504T 1004T 1) Generator 36) Pick-up 2) Transducer 37) Fuse 3) Spark plug 38) Multiple connectors 4) - 39) - 5) Voltage regulator 40) Automatic cold start 6) Battery 7) Starter 8) Start relay 9) Front stoplight switch 10) Rear stoplight switch 11) -... -
Page 80: Authorised Dealers And Service Centres
When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle design stage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.