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Macnaught MX06 Series Instruction Manual

Macnaught MX06 Series Instruction Manual

Oval gear flowmeter
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MXL-INST
Rev 9
08/2019
OVAL GEAR FLOWMETER SERIES
To the Owner
Please read and retain this instruction manual to
assist you in the operation and maintenance of this
product.
This manual contains connection and operating
instructions for the MX series Flow Meters with
Pulse outputs.
Models with a Liquid Crystal Display have an
additional LCD instruction manual supplied. If you
need further assistance, contact your local
representative or distributor for advice.
This Flow Meter has incorporated the oval gear
principal into its design. This is proven to be a
reliable and highly accurate method of measuring
flow.
Exceptional repeatability and high accuracy over a
wide range of fluid viscosities and flow rates are
features of the oval gear design.
With a low pressure drop and high pressure rating
oval gear flow meters are suitable for both gravity
MX06 - MX100
INSTRUCTION MANUAL
Macnaught offer a comprehensive set web based
support materials to compliment this instruction
manual.
Access the website by scanning the QR code below.
WWW.MACNAUGHT.COM.AU
Page 1 of 38

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Summary of Contents for Macnaught MX06 Series

  • Page 1 OVAL GEAR FLOWMETER SERIES INSTRUCTION MANUAL To the Owner Please read and retain this instruction manual to Macnaught offer a comprehensive set web based assist you in the operation and maintenance of this support materials to compliment this instruction product.
  • Page 2 index Installation Page 3 Pre-installation checks …………………………………………………………. Page 3 Operating Principle …………………………………………………………. Page 3 Installation Procedure …………………………………………………………. Maintenance Procedure Disassembly …………………………………………………………. Page 4 Page 4 Reassembly …………………………………………………………. Flowmeter Specifications Page 5-8 Flowmeter Specifications …………………………………………………………. Page 9 Pulser Specifications …………………………………………………………. Page 10 ……………………………………...
  • Page 3 IMPORTANT INFORMATION INSTALLATION PROCEDURE FLUID COMPATABILITY Before use, confirm the fluid to be used is compatible with the meter. Refer to Industry fluid compatibility charts or consult your local representative for advice. STRAINER To prevent damage from dirt or foreign matter 1.
  • Page 4 MAINTENANCE PROCEDURE DISASSEMBLY 4. Smear the O-Ring with a light film of grease. Replace the O-Ring into groove in the meter cap. Note: Maintenance can be carried out to the liquid The O-Ring will need to be replaced if it has crystal displays and pulse output modules without grown or is damaged in anyway.
  • Page 5 FLOWMETER SPECIFICATIONS series MX06 Metric Below 5 cP 2 to 100 LPH 0.5 to 26 GPH Flow Range 5 to 1000 cP 0.5 to 100 LPH 0.13 to 26.4 GPH K-Factor (Sensor Pulses per Unit of Measure) Refer to Flowmeter Data Plate Max Temperature (model MX06F) -20°C - 80°C...
  • Page 6 FLOWMETER SPECIFICATIONS series MX19 Metric Below 5 cP 8 to 70 LPM 2 to 18.5 GPM Flow Range 5 to 1000 cP 3 to 80 LPM 0.8 to 21 GPM K-Factor (Sensor Pulses per Unit of Measure) Refer to Flowmeter Data Plate Max Temperature (model MX19F) -20°C - 80°C...
  • Page 7 FLOWMETER SPECIFICATIONS series MX50 Metric Below 5 cP 15 to 500 LPM 4 to 130 GPM Flow Range 5 to 1000 cP 15 to 500 LPM 4 to 130 GPM K-Factor (Sensor Pulses per Unit of Measure) 6.7 pulses/L 25.36 pulses/G Max Temperature (model MX50F) -20°C - 80°C...
  • Page 8 FLOWMETER SPECIFICATIONS High Viscosity Applications Ensure the Flowmeter is fitted with ‘High Viscosity Rotors’ if the fluid being metered is 1000 cP or above High Viscosity Rotors For Fluids above 1000 Centipoise (cP) DIGITAL DISPLAYS The MX Flow meter series is supplied with either a Compact Pulser and Digital Display option. Please note the wiring diagrams in the following pages are for the Compact Pulser Output Modules and the PCB (Sensor Board), which is responsible for providing a Raw Pulse input to the LC display If the Flow meter is supplied with an LC Display fitted, please consult the appropriate Instruction Manual, as...
  • Page 9 CIRCUIT DIAGRAM Pulser Specifications Output Signals Standard Pulse Meter 2x Digital (Square Wave) Current Maximum 500mA Reed Switch Voltage Maximum 30V DC (Mechanical Sensor) Contact Rating Maximum Maximum Supply Current 7.5mA Maximum Output Current 25mA Hall Effect IC (Electronic Sensor) Operating Voltage 4.5V to 24V DC Transistor Type...
  • Page 10 WIRING DIAGRAM Output types A, I, J, K and Industrial pulse caps Reed Switch Reed Switch is a 2-wire device which triggers by magnet inside the rotors as they spin. To maximise the life of the reed switch, the pulse board comes equipped with a 1k8Ω current limiting resistor in series. NPN Open Collector Hall Effect Sensor Hall Effect sensor is a 3-wire device which triggers by magnet inside the rotors as they spin.
  • Page 11 WIRING DIAGRAM High Temperature Output type ‘T’ Pulser Specifications SENSOR TYPE OMNI POLAR Construction Stainless Steel Housing Operating Voltage 4.5 to 30V DC SPECIFICATIONS Maximum Supply Current 18mA -40 - 150°C Temperature Range -40 - 302°F Page 11 of 38...
  • Page 12 Check wiring connections MAINTAINENCE VIDEOS Macnaught provides an comprehensive set of ‘Maintenance Videos’ to assist the end user in all aspects of service and/or repair of the Flowmeter range. This web based resource can be accessed via the following URL http://www.macnaught.com.au/mx_resources...
  • Page 13 EXPLODED DIAGRAM models MX06-MX50 PARTS IDENTIFICATION METER COMPONENTS ITEM NO. CIRCLIP METER BODY METER CAP O-RING MAGNET HOUSING MAGNETS ROTORS ROTOR SHAFTS METER CAP METER CAP SCREWS Page 13 of 38...
  • Page 14 EXPLODED DIAGRAM models MX75-MX100 PARTS IDENTIFICATION PART DESCRIPTION Item No. Meter Body Rotor Shafts Rotors Meter Cap O-Ring Meter Cap Circlip Meter Cap Bolts Flange Seals Process Connection (Flanged or Threaded) Flange Washers Flange Bolts Page 14 of 38...
  • Page 15 METER TORQUE Meter Torque Ratings Pressure Series Torque (Nm) Lubrication (psi) 1000 MX06 MX09 1000 6.5 Nm 2000 MX12 MX19 2000 15 Nm 2000 MX25 1500 MX40 1200 MX50 33 Nm MX75 MX100 SPARE PARTS KITS Spare Kit options, for both Flowmeter and Display/Pulser modules, are available as replacement components. •...
  • Page 16 SPARE PARTS KITS spare kits Series MX06 MX06F MX06S MX06P MXS06F-rotor MXS06S-rotor MXS06P-rotor Standard ROTOR KIT MXS06P-HTrotor High Temp SEAL KIT MXS06F-seal MXS06S-seal MXS06P-seal MX09F MX09S MX09P spare kits Series MX09 MXS09F-rotor MXS09S-rotor MXS09P-rotor Standard ROTOR KIT High Viscosity MXS09S-HVrotor MXS09P-HVrotor MXS09P-HTrotor High Temp...
  • Page 17 SPARE PARTS KITS MX40F MX40S MX40P spare kits Series MX40 Standard MXS40F-rotor MXS40S-rotor MXS40P-rotor ROTOR KIT High Viscosity MXS40S-HVrotor MXS40P-HVrotor High Temp MXS40P-HTrotor SEAL KIT MXS40F-seal MXS40S-seal MXS40P-seal MX50F MX50S MX50P spare kits Series MX50 MXS50F-rotor MXS50S-rotor MXS50P-rotor Standard ROTOR KIT High Viscosity MXS50S-HVrotor MXS50P-HVrotor...
  • Page 18 WETTED PARTS Wetted parts series MX06 MX06F MX06S MX06P METER BODY Alum Alum St.St METER CAP Alum Alum St.St ROTORS Standard St.St High Temp St. St ROTOR SHAFTS St.St St.St St.St ROTOR BUSHES O-RINGS Wetted parts series MX09 MX09F MX09S MX09P METER BODY Alum...
  • Page 19 WETTED PARTS Wetted parts series MX19 MX19F MX19S MX19P METER BODY Alum Alum St.St METER CAP Alum Alum St.St ROTORS - Standard St.St High Viscosity St.St. St.St High Temp St. St ROTOR SHAFTS St.St St.St St.St ROTOR BUSHES O-RINGS Wetted parts series MX25 MX25F MX25S MX25P...
  • Page 20 WETTED PARTS Wetted parts series MX50 MX50F MX50S MX50P METER BODY Alum Alum St.St METER CAP Alum Alum St.St ROTORS - Standard Alum High Viscosity Alum St.St High Temp St. St ROTOR SHAFTS St.St St.St St.St ROTOR BUSHES O-RINGS Wetted parts series MX75 MX75F MX75S MX75P...
  • Page 21 WETTED PARTS K - FEP/PTFE Encapsulated SS - Stainless Steel 316 Al - Aluminium AA610 CA - Carbon FKM - Viton ® PPS - Polyphenylene Sulphide (PPS Resin) Page 21 of 38...
  • Page 22 PRESSURE DROP v VISCOSITY 100% 100% Page 22 of 38...
  • Page 23 METER and FLANGE DIMENSIONS PULSER and DIGITAL DISPLAY HEIGHTS (dimension F) Model Port Size TYPE A TYPE T TYPE D , E TYPE F, G, H MX06 ¼” MX09 ¼” MX12 ½” MX19 ¾” MX25 1” MX40 1 ½” MX50 2”...
  • Page 24 WALL MOUNT ADAPTOR Series MX06 and MX09 Page 24 of 38...
  • Page 25 Aluminium Wall Mount bracket to suit model MX12...
  • Page 26 Aluminium Wall Mount bracket to suit model MX19...
  • Page 27 Aluminium Wall Mount bracket to suit model MX25...
  • Page 28 WALL MOUNT THREAD POSITION Series MX40 Page 28 of 38...
  • Page 29 WALL MOUNT THREAD POSITION Series MX50 Page 29 of 38...
  • Page 30 Stainless Steel Aluminium PULSER and DIGITAL DISPLAY HEIGHTS METER and FLANGE DIMENSIONS (dimension F) FLANGE PORT TYPE F, G, Model TYPE A TYPE T TYPE D , E TYPE SIZE ANSI MX075 Aluminium 3” ANSI MX075 Stainless Steel...
  • Page 31 DIMENSIONS MX75 with Air Eliminator 3” Flange 3” Threaded Connection Page 31 of 38...
  • Page 32 PULSER and DIGITAL DISPLAY HEIGHTS METER and FLANGE DIMENSIONS (dimension F) FLANGE PORT MODEL TYPE A TYPE T TYPE D , E TYPE F, G, H TYPE SIZE ANSI 4” MX100 Aluminium 3”...
  • Page 33 DIMENSIONS MX100 with Air Eliminator 4” Flange 3” Threaded Connection Page 33 of 38...
  • Page 34 NOTES Page 34 of 38...
  • Page 35 NOTES Page 35 of 38...
  • Page 36 NOTES Page 36 of 38...
  • Page 37 The WEEE Directive requires the recycling of waste electrical and electronic equipment in the European Union. Whilst the WEEE Directive does not apply to some of Macnaught’s products, we support its policy and ask you to be aware of how to dispose of this product.
  • Page 38 Note: This product should be disposed of according to all applicable local and national government environment regulations and guidelines. Page 38 of 38...