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Owner's Manual
6541-BZL
This Owner's Manual provides assembly, install and
user guidance. It applies to all 6541-BZL sold by
Ranger Design. For a list of compatible models, visit our
website at rangerdesign.com.
Contents
Warnings ....................2
Parts Included ............3
Tools Required (Not
Included) ....................4
Installation ..................5
Add-on Installation .. 11
This Owner's Manual must remain in vehicle at all times.
6541-BZL
as shown
Scan the QR code for the
latest Installation Guide.
For more information,
visit rangerdesign.com.

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Summary of Contents for Ranger design BrightDrop Zevo 600 E-Floor

  • Page 1 Owner’s Manual 6541-BZL This Owner’s Manual provides assembly, install and user guidance. It applies to all 6541-BZL sold by Ranger Design. For a list of compatible models, visit our website at rangerdesign.com. Contents Warnings ....2 Parts Included ....3 6541-BZL Tools Required (Not as shown Included) ....4...
  • Page 2 FR: Si vous avez besoin de ces instructions en français, s'il vous plait contacter notre service à la clientèle. +1-800-565-5321 ES: Si necesita estas instrucciones en español, comuníquese con el Servicio de atención al cliente de Ranger Design. +1-800-565-5321 Page 2 | 6541-BZL Installation Guide | REV. A...
  • Page 3 Parts Included Floor Sill – Qty. 1 P/N EN-884x20 I Beam Extrusion – Qty. 1 P/N EN-881x72.25 I Beam Extrusion – Qty. 1 P/N EN-881x82.375 I Beam Extrusion – Qty. 1 P/N EN-881x53.625 Panel Plug – Qty. 10 Floor Sill – Qty. 1 P/N 70-689 P/N EN-884x79 Front Floor Panel –...
  • Page 4 Parts Included P/N & Fastener Kit Content P/N 96-6500 Part Description Qty. P/N & P/N 96-6500 P/N 90-482 Part Description Qty. Bolt Carriage 5/16"-18 × 1/2" P/N 90-204 ZINC Hex Bolt 5/16"-18 × 3/4" GR-5 ZINC P/N 99-114 Hex Insert 5/16-18 x 13mm"...
  • Page 5 Installation STEP 1 Remove OEM floors. a. Start by removing the OEM floor, b. Keep all fasteners and hardware for reuse later in the process. For technical support, contact us at 1-800-565-5321 6541-BZL Installation Guide | REV. A | Page 5...
  • Page 6 Installation STEP 2 Front and Middle Front Floor installation. a. Install Front underlayment. b. Install Front floor panel. c. Install I-Beam. d. Install Middle-Front underlayment. e. Install Middle-Front panel. Install I-Beam. TOOLS FRONT ƒ Rubber Mallet Left Side and Direction Indicator REAR Page 6 | 6541-BZL Installation Guide | REV.
  • Page 7 Installation STEP 3 Middle Rear and Rear installation . NOTE: ƒ Underlayment placement should be seamlessly connected from edge to edge. a. Install Middle-Rear underlayment. b. Install Middle-Rear floor panel. c. Install I-Beam. d. Install Rear underlayment. e. Install Rear panel. TOOLS ƒ...
  • Page 8 Installation STEP 4 Install OEM D-Rings to the floor. TOOLS ƒ Rubber Mallet Left Side and Direction Indicator Page 8 | 6541-BZL Installation Guide | REV. A For technical support, contact us at 1-800-565-5321...
  • Page 9 Installation STEP 5 Install locking panel plugs . TOOLS ƒ Rubber Mallet Locking Panel Plug For technical support, contact us at 1-800-565-5321 6541-BZL Installation Guide | REV. A | Page 9...
  • Page 10 Installation STEP 6 Install front and rear sills. TOOLS ƒ Rubber Mallet Page 10 | 6541-BZL Installation Guide | REV. A For technical support, contact us at 1-800-565-5321...
  • Page 11 Add-on Installation NOTE: For add-ons to the floor (Not included in floor purchase). ƒ STEP 7 Use add-on part as template. a. Use add-ons as template for marking. b. Use a marker and drill a 7/16" hole for wood inserts. TOOLS ƒ...
  • Page 12 Add-on Installation STEP 8 Install wood inserts with ranger provided hardware for installation. a. Install wood inserts to floor. b. Use Ranger provided hardware to install add-on unit/s. NOTE: Lock washers and flat washers are available from add on hardware bag. ƒ...
  • Page 13 For any feedback or suggestions you may have, please contact cs@rangerdesign.com. Copyright © 2024 All rights reserved. This manual or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of Ranger Design, Inc.

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