Montigo Illume 30FID LINEAR Installation & Maintenance Manual

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IMPORTANT

SCAN THE QR CODE OR VISIT THE

WEBSITE TO VIEW THE MOST RECENT

VERSION OF THE MANUAL

WWW.MONTIGO.COM/PRODUCT-GUIDES

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury,

death, or property damage.

— Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

•

Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any

phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neighbour's

phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire

department.

— Installation and service must be performed by a qualified

installer, service agency or the gas fitter.

DANGER

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with this appliance and

must be installed for the protection of children and

other at-risk individuals.

Installation & Maintenance Manual

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

Illume Inserts

INDOOR GAS FIREPLACE

30FID LINEAR

30FID TRADITIONAL

34FID LINEAR

34FID TRADITIONAL

•

The installation of this fireplace must be done by a qualified

and certified gas appliance installer.

•

Check local codes and read all instructions prior to installation.

Installer: Leave this manual with the appliance.

Consumer: Retain this manual for suture reference.

Read and understand this manual. Improper installation, adjustment,

alteration, service or maintenance can cause serious injury, property

damage or even death. For assistance or additional information

consult a qualified installer, service agency or the gas supplier.

Some materials used in the manufacturing process of this product can

expose you to Benzene which is known in the State of California to

cause cancer and birth defects or other reproductive harm. For more

information go to www.P65warnings.ca.gov

NOTICE

DANGER

WARNING

XG0528 - 170223

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Summary of Contents for Montigo Illume 30FID LINEAR

Page 1 ® SCAN THE QR CODE OR VISIT THE WEBSITE TO VIEW THE MOST RECENT NOTICE VERSION OF THE MANUAL WWW.MONTIGO.COM/PRODUCT-GUIDES Installer: Leave this manual with the appliance. Consumer: Retain this manual for suture reference. WARNING: FIRE OR EXPLOSION HAZARD DANGER Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
Page 2 General Safety Alert Key DANGER WARNING Indicates a hazardous situation which, if Indicates a hazardous situation which, if not not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. CAUTION NOTICE Indicates a hazardous situation which, if not...
Page 3 General Contents Section 5: Wiring ........................33 Safety Alert Key ........................2 Section A: Before You Begin ........................4 Remote Operation ......................... 34 Warranty Information: See Appendix B ....................4 Initializing the System for the first time .....................35 Rating Plate Location ..........................4 Operating the System for the first time .....................35 Rating Plate Sample ..........................5 Continuous Pilot (CPI) Selection (Optional) ..................35 Temperature Indication Display ......................35...
Page 4 General Section A: Before You Begin Warranty Information: See Appendix B The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions: IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS • Modification of the fireplace and/or components including Direct- Vent assembly or glass doors.
Page 5 General Rating Plate Sample Figure 1.1 Rating Plate for 34FID Linear Figure 1.1 Rating Plate for 30FID Traditional XG0528 - 170223...
Page 6 General Section 1: Product Dimensions Standard Surround Standard Surround 29 1/2" 29 1/2" 750mm 750mm 19 7/8" 19 7/8" 506mm ILLUME STANDARD TRIM DIMENSIONS 506mm 13 1/2" 29½" 19⅞" 13½" 27¾" 26¼" 26⅞" 25⅜" 42" 24¼" 19½" 16⅝" 14½" 5⅜" 20" 13½" 13 1/2" 30FID 343mm 343mm...
Page 7 General Oversize Surround Oversize Surround 29 1/2" 29 1/2" 750mm 750mm 19 7/8" 19 7/8" 506mm ILLUME WITH OVERSIZED TRIM DIMENSIONS 506mm 13 1/2" 13 1/2" 29½" 19⅞" 13½" 27¾" 26¼" 29⅞" 27⅜" 47⅞" 43" 24¼" 19½" 16⅝" 14½" 5⅜" 20"...
Page 8 General REMOVE THIS SECTION OF Section 2: Installation Dimentions METAL FLOOR Before You Begin The bottom of the existing fireplace may be removed as long as it does not compromise the structural integrity of the existing firplace and you The I-Series insert fireplaces must be installed in accordance with maintain a mandatory minimum ¾"...
Page 9 Mantel Hearth Protection Not Required Installation 10" 17" Side Wall 8" Clearances Cont. Faceplate Hearth Protection Not Required 10"14"18"24"26" 30"34"38" 39" 37" 35" 33" 31" 29" 27" 25" 23" 21" Allowable 19" Allowable 17" Mantel mantel area 10" Area 10" 10"14"18"24"26"...
Page 10 PRAIRIE 4” x 6 5⁄8” 46DVA-CL33P 810001277 3” x 35’ 3” x 35’ PRAIRIE 4” x 6 5⁄8” øA MONTIGO FLEX - 35’ of 3” aluminum flex, compressed VT35FL3BC ORDER SIZE LENGTH ORDER # CAP SIZE STOCK # 35’ 3DFA-35 810002988 3”...
Page 11 Installation Vent Configurations Termination 46DVA-VCH Termination 46DVA-VCH This appliance can only be vented vertically. The minimum vent height measured from the floor under the unit to the bottom of the termination Adaptor 46DVA-CT Adaptor 46DVA-CT is 10’. The maximum height that a vent can extend is 36’. The 30FID Flashing Flashing uses 3”...
Page 12 Installation Section 3: Installation 10). Using the Door Opening Tool provided with the Fireplace Insert, insert the tool through the Outer Shell of the Fireplace Insert. You will be inserting this tool through a keyhole on front edge of the Flue Collar Slide Plate. Door Installation & Removal This appliance is supplied with a safety screen installed.
Page 13 Installation Propane Conversion Swing the Door away from the unit, lift over the retaining tabs on top of the firebox. Be careful to not roll the gasket up off the glass when reinstalling the door. Installation is the reverse of removal. The unit is available in Natural Gas or Liquid Propane versions.
Page 14 Installation 2. Swing the valve away from the unit in order to get access to the 7. Place the Propane stepper 8. Reinstall the 2 screws motor onto the valve supplied with the front of the valve and regulator. Be careful not to damage gas lines or wires.
Page 15 Installation Converting the main burner orifice to 19. Reverse steps to install pilot hood. Propane 20. The minimum primary air setting is different depending on fuel and burner. The minimum primary air is set by hand-bent tabs 13. Remove burner, see 14. Place the Propane main on the primary air adjustment.
Page 16 Installation Gas line connection Fuel Supply + Manifold Pressure Checking The Insert is supplied with a flexible gas line that uses a ½” female flare to connect to your service. The flexible gas line is a one time connection. It’s imperative that you verify that the supply pressure to your appliance If you ever have to break the connection, you must replace the flexible is adequate and that the valve is supplying the correct pressure to the gas line.
Page 17 Installation 4. The emergency Shut-off valve needs to be placed in the “ON” position, see section for operation. The pressure tap on the left is to be used to measure supply line pressure. Refer to the specifications at the beginning of this manual for the gas pressure specs.
Page 18 Installation 5. Attach the Rear Faceplate to the Firebox using the screws provided (18 locations). Do not insert screws in magnet locations highlighted. Figure 5.12 Figure 5.15 3. Align the Rear Faceplate with the front of the fireplace. 6. Install the four Front Faceplate Retainer Magnets using screws provided as shown (8 locations).
Page 19 Installation 7. Remove the twist tie and Zap Strap that is on the On / Off Switch 11. Place the Zip Strap 12. Place the master override wire harness. through the hole in the switch in the OFF position. Plastic Stick on Retainer Until the remote is synced on the back of the Rear to the control board, this...
Page 20 Installation Offset Faceplate Installation 2. Take the offset faceplate and peel the red protective plastic off of the self-adhesive tape. When the standard faceplate is used the install width of the fireplace is 30 inches. If your install is smaller than 30 inches, you can use the offset kit, which will allow you to decrease the install size to 28 inches.
Page 21 Installation POD - Pilot on Demand What is POD and CPI mode? Installing the CPI Jumper Cable This fireplace is equipped with an “On Demand” intermittent pilot 1). Access the control box. ignition system (IPI) which also includes a continuous pilot ignition (CPI) mode with an integrated seven day timer. In IPI mode, the pilot will light before the main burner, when the appliance is turned on using a wall switch, remote or from a thermostat.
Page 22 If your fireplace has already been in operation, disconnect the gas and electrical supply, remove the door and safety barrier. 1. Open the 9lbs of glass media purchased from your Montigo Dealer. You only need 8lbs - remove approximately 1lb.
Page 23 Installation 3. Evenly distribute the glass media around the burner tray. Make 3. Fill one layer of stones over the remaining screen/burner area. sure there is only one layer of glass media covering the burner ports. Figure 7.8 4. Now carefully place 2 rows of stones along the burner rims so Figure 7.5 that 1/2 of the stone is sitting on the stones below and 1/2 of the stone is resting on the lip of the burner alternating sides.
Page 24 Installation Driftwood Log Set Installation Driftwood log set installation images are shown on speckled stones. The driftwood log set can also be installed on glass media. 1. Your driftwood log set has 6 logs and should resemble the image below. Make sure the logs are stable and will not tip or fall. Figure 7.16 Figure 7.12 2.
Page 25 Installation Brick Panel Installation 4. Push top retainer in tighter if needed. The unit must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed. 1. Make sure all the Brick Panels are received in good order 2.
Page 26 Installation 34FID Traditional Log Installation 4. Carefully slide the right panel along the right side of the firebox leaving enough room to slide the rear panel behind it. Take care to not scratch the firebox paint. The unit uses high definition cast ceramic logs for exceptional realism. The ceramic is fragile and can easily scuff or chip the logs.
Page 27 Installation 3. Place the second log in the footprint of the log burner outlined 6. Place the fifth log on top of the first log and the fourth log. The below. first log has a ceramic pin to locate the fifth log. The fifth log locates to an edge on the fourth log.
Page 28 Installation 30FID Traditional Log Installation 3. Place first log on top of the ceramic pin, see Figure 19. Pull first log forward so that it bumps up against the ceramic embers and the ceramic air baffle The unit uses high definition cast ceramic logs for exceptional realism. The ceramic is fragile and can easily scuff or chip the logs.
Page 29 Installation 6. Place the forth log on top of the third log. The ember part of the 9. Place the split end of the 'Y' shaped seventh log on the ceramic fourth log locates on a 'V' shaped bump on the burner burner and place the top end on the second log.
Page 30 Operation Initial Operation Your installation and setup is nearly complete. The first fire will result in some smoke and smell being emitted from the appliance. During the manufacturing of the product, paint, sealant and other materials are used and when the unit is fired for the first time, the temperature will cure these materials.
Page 31 Operation DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals.
Page 32 Operation Aeration Adjustment All gas fireplaces mix a certain amount of air with the fuel prior to combustion. This is known as an “Aeration” setting. This is adjustable and needs to be set based on various factors such as: 1). Type of fuel 2).
Page 33 Operation Section 5: Wiring BATTERY PACK BATTERY PACK 1.5V AA TYPE 1.5V AA type 1.5V AA TYPE 1.5V AA type SPARK SPARK GREEN GREEN TO MAIN POWER 1.5V AA TYPE 1.5V AA type WHITE MAIN WHITE BLACK Power BLACK 1.5V AA TYPE 1.5V AA type BLACK BLACK...
Page 34 Operation Remote Operation The Proflame 2 System consists of the following elements: 1. Pilot Assembly Blue Back lit LCD display 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off Key 4. Wiring Harness Thermostat Key 5. Variable Speed fans (If applicable) Up/Down Arrow Key 7.
Page 35 "beep" from the Control Module will confirm reception of the use of continuous pilot system. Check local codes or contact your command. Montigo dealer. With the system in "off" position press the Mode Key, see Figure Turn Off the 8 Sec.10, to index to the CPI mode icon, see Figure 22 Sec.10.
Page 36 Operation Remote-Flame Control Room Thermostat (Remote Control Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow Key The Remote Control can operate as a room thermostat. The once the flame height will reduce by one step.
Page 37 Operation Disabling Thermostat Fan Speed Control The fireplace is equipped with optional hot air circulating fans. Some jurisdictions and bedroom installations require the The speed of the fans can be controlled by the Proflame system. thermostat to be disabled. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key, see Figure 27, to index to the fan 1.
Page 38 Operation Section 6: Maintenance Burner Removal (Linear) Burner Installation (Linear) 1. At the rear of the burner 2. At the back of the firebox The unit is shipped from the factory with the burner installed. Should is the mixing tube. This you will see the rear it need to be removed for fuel conversion or some other service mixing tube needs to be burner support bracket.
Page 39 Operation Burner Removal (Traditional) Burner Installation (Traditional) Your new fireplace is shipped with the burner installed. Periodically, 1. By grasping the burner with both hands, angle the burner into the burner needs to be cleaned and inspected or perhaps if the pilot the rear of the firebox to engage the Mixing Tube into the Burner needs service or the unit is to be converted to Propane, you will need Support Bracket.
Page 40 3). See the section on Fireplace Panel Installation for information on Montigo dealer. See specs page for information on bulbs. If you how to remove the Panels. Once they have been removed, the supply your own bulbs, do not use greater than 20 watt bulbs.
Page 41 Operation Optional Fan / Blower Replacement 6). Cut the Zip Strap holding the Fan Wire Harness. The Optional Fans or Blowers supplied with your fan kit are the best quality available. These Fans should provide many years of trouble free service. There are 2 blowers for this appliance, one which has the motor on the right side and the other on the left side.
Page 42 Operation 9. Disconnect the Fan Wire 10. Remove 3 screws that 14. Re-install the Outer Shell Rear panel. Harness at the back as well. mount each fan in place. 15. You will need to replace the Flue Collar Plate Gasket prior to re- installation into the cavity.
Page 43 Operation Window Cleaning / Screen Removal Battery Replacement All units are supplied with a Safety Barrier (screen) to prevent accidental We recommend that the batteries in this appliance be replaced at the touching of the hot glass. Glass doors however do require periodic start of each heating season even if they appear to be operational. cleaning.
Page 44 Operation Pilot Maintenance / Replacement 5. The Firebox Baffle can be lowered at the front and then pulled forward away from 2 studs that secure the rear. We suggest throughout this manual that maintenance on this product should be performed yearly. This is the best practice in order to keep your fireplace insert running reliably for many years to come.
Page 45 Operation 6. Remove the 2 screws that 7. Remove the 2 screws 12. Install the replacement Components in the reverse order, through secure the pilot assembly securing the pilot bulk the Firebox wall. Install the Pilot Assembly Bracket to the Firebox and ground wire to the head plate and gasket to floor with 2 screws.
Page 46 Operation Control Board Replacement Control Board Fuse Replacement 1. Disconnect the appliance from the main power and shut off any 1. Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance. gas supply prior to performing any maintenance. 2.
Page 47 Operation Section 7: Cleaning Cleaning Vent Maintenance / Inspection When the fireplace is first activated, there may be some smoke and a Part of the annual maintenance on this appliance should include visible film may be left on the glass. This is a normal condition, and is a thorough inspection of the entire Venting and Termination.
Page 48 Appendix Troubleshooting SIT Proflame 2: PROBLEM SOLUTION PROBLEM SOLUTION Pilot Igniter won't 1. Check the master override switch and turn ON Lights not working 1. Ensure main power is ON and is plugged in (fireplace may be spark operating on back up batteries). 2.
Page 49 Canada, Inc. (collectively referred to herein as "The Companies"), If the components of the appliance covered by this warranty warrants the Montigo gas appliance (referred to herein as 'the are found to be defective within the time frame stated (see The...
Page 50 Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing.
Page 51 Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes...
Page 52 Installation & Maintenance Manual 30FID-S 30FID-S 30FID-L 30FID-L 34FID-S 34FID-S 34FID-L 34FID-L Gas Insert Gas Insert XG0528 - 170223...

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