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Montigo 30FID Traditional Installation & Maintenance Manual

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Installation & Maintenance Manual
XG0524
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
30FID Traditional
I-Series
Indoor
Residential
Fireplace Insert
150909

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Summary of Contents for Montigo 30FID Traditional

  • Page 1 30FID Traditional I-Series Indoor Residential Fireplace Insert NOTICE Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. XG0524 Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 150909...

  • Page 2: Table Of Contents

    I-Series Indoor Gas Fireplace Table of Contents Instruction Manual Contents Connecting Power Battery Installation / Replacement Safety Alerts Brick Panel Installation Introduction Porcelain Panel Installation Section 1: Product Dimensions Log Installation Standard Trim Operation Standard Trim with Offset Kit Initial Operation Oversized Trim Master Override Switch Four-sided Trim...

  • Page 3: Safety Alerts

    I-Series Indoor Gas Fireplace Safety Alert Legend Safety Alerts Safety Alerts WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Page 3 XG00524- 150909...

  • Page 4: Introduction

    Congratulations on your purchase of a Montigo Fireplace. Warranty and Installation Information: (See Appendix B) With over 30 years of experience, Montigo is committed to providing The Montigo warranty will be voided by, and Montigo disclaims any you with a gas fireplace that is not only a beautiful addition to your...
  • Page 5 I-Series Indoor Gas Fireplace Installation Installation Introduction Before You Begin The bottom of the existing fireplace may be removed as long as it IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS does not compromise the structural integrity of the existing firplace The I-Series insert fireplace must be installed in accordance with and you maintain a mandatory minimum 3/4"...
  • Page 6 I-Series Indoor Gas Fireplace Introduction Rating label: Rating label sample: Natural Gas Sample Shown Figure 2 Sec.1 Rating label location Page 6 XG00524- 150909...

  • Page 7: Section 1: Product Dimensions

    I-Series Indoor Gas Fireplace Introduction Introduction Section 1: Product Dimensions Standard Surround Standard Trim 29 1/2" 750mm 19 7/8" 506mm 13 1/2" 343mm 27 3/4" 5 3/8" 705mm 137mm 26 1/4" 667mm 16 5/8" 421mm 26 7/8" 20" 683mm 19 1/2" 14 1/2"...

  • Page 8: Standard Trim With Offset Kit

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions Set Back Surround Standard Trim with Offset Kit 28" 712mm 19 7/8" 506mm 11 1/2" 291mm 4 1/4" 107mm 27 3/4" 705mm 26 1/4" 3 1/4" 667mm 83mm 26 7/8" 683mm 16 5/8"...

  • Page 9: Oversized Trim

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions Oversize Surround Oversized Trim 29 1/2" 750mm 19 7/8" 506mm 13 1/2" 343mm 27 3/4" 705mm 5 3/8" 26 1/4" 137mm 667mm 29 7/8" 759mm 16 5/8" 421mm 20" 19 1/2" 14 1/2"...

  • Page 10: Four-Sided Trim

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions 4-Sided Surround Four-sided Trim 29 1/2" 750mm 19 7/8" 506mm 13 1/2" 343mm 27 3/4" 705mm 5 3/8" 26 1/4" 137mm 667mm 7 3/8" 186mm 16 5/8" 32" 421mm 813mm 20" 19 1/2"...

  • Page 11: Section 2: Installation

    I-Series Indoor Gas Fireplace Installation Section 2: Installation Install Dimensions: The install size requirements of your fireplace insert are dependent on several factors. Gas line location, electrical connection and gas line type can play into what the minimum installation size can be.

  • Page 12: Non Combustible Board Install

    I-Series Indoor Gas Fireplace Installation 12" 4" 8" 16" 20" 24" 28" 32" 38" 36" 34" 32" 30" 28" 26" Allowable 24" Mantel 22" Area 20" 18" 16" 10" 16" Figure 3 Sec.2 30FID-S Mantel Clearances WARNING Do not place any materials or objects in front of door relief.

  • Page 13: Section 3: Venting

    I-Series Indoor Gas Fireplace Installation Section 3: Venting Approved Vent Components Your Montigo 30FID is approved to be installed with the following venting components: Termination 46DVA-VCH, Duravent Vertical, High Wind Termination Adaptor 46DVA-GK, Duravent 3" x 3" to 4" x 5 5/8" Co-linear to Co--axial Adaptor Connectors 3DFA-FC, Duravent 3"...

  • Page 14: Vent Configurations

    I-Series Indoor Gas Fireplace Installation Vent Configurations Termination 46DVA-VCH This appliance can only be vented vertically. The minimum vent height measured from the floor under the unit to the bottom of the Adaptor 46DVA-GK termination is 10’. The maximum height that a vent can extend is 36’.
  • Page 15 I-Series Indoor Gas Fireplace Installation ** For clarity, the pictures in this section show the Fireplace Insert in 13). Make certain that when the Flue Collar Slide Plate comes forward an open room. You will be performing these tasks in the Fireplace that the tab at the back of the appliance engages into the Flue Collar as you complete this installation ** Slide Plate.

  • Page 16: Section 4: Unpacking

    I-Series Indoor Gas Fireplace Installation Section 4: Unpacking While unpacking your new fireplace, take special care to ensure that all the components shown here are included in your shipment and that all components are received in good condition. Please notify your retailer directly if there are any discrepancies with your shipment.

  • Page 17: Standard Faceplate Kit

    I-Series Indoor Gas Fireplace Installation Standard Faceplate Kit Master Override Switch Figure 8 Sec.4 Back of Rear Faceplate Figure 5 Sec.4 Faceplate Trim Box (standard trim) Figure 6 Sec.4 Supplied Screws Figure 9 Sec.4 Suppled electrical strain relief and zap strap Figure 7 Sec.4 Front and Rear Standard Faceplates Page 17...

  • Page 18: Door Installation & Removal

    I-Series Indoor Gas Fireplace Installation Engage door tool into door retainer. Push door tool left, disengaging Door Installation & Removal the door retainer from the door. This appliance is supplied with a safety screen installed. The Safety Screen is attached to the fireplace door using 4 screws, and can be removed when necessary for outer glass cleaning.

  • Page 19: Lp Conversion

    I-Series Indoor Gas Fireplace Installation LP Conversion The 30FID-S is available in Natural Gas or Liquid Propane versions. If you have a Natural Gas unit and would like to burn Propane you can purchase an optional LP conversion kit and install it using the following steps.
  • Page 20 I-Series Indoor Gas Fireplace Installation Converting the gas regulator on the valve 3). Using a T20 Torx screw driver, remove the 2 screws that attach the stepper motor to the valve. 1). On the right side (control side) of the unit, remove 2 screws that enable the valve to swing away from the unit.
  • Page 21 I-Series Indoor Gas Fireplace Installation 6). Unplug the cable that runs from the stepper motor to the control 9). Attach the label provided to the side of the valve body. This board and remove it from in between the control board mounting label shows that the valve has been converted using SIT approved bracket and the fireplace.
  • Page 22 I-Series Indoor Gas Fireplace Installation Converting the pilot burner orifice to LP 13). Reinstall the 2 screws to secure the top of the control board mounting bracket. Using the zip strap supplied, secure the excess 16). Remove the spring clip that retains the Pilot Flame Hood. of wires neatly within the control / valve area.
  • Page 23 I-Series Indoor Gas Fireplace Installation 19). Replace the NG Pilot orifice with the LP Pilot orifice. If you 22). Connect the unit to the gas and electrical supply. get the orifices mixed up, the LP orifice has a grove machined 23).

  • Page 24: Gas Line Connection

    I-Series Indoor Gas Fireplace Installation Gas line connection Emergency Shut-off Valve The 30FID-S Insert is supplied with a flexible gas line that uses This appliance is equipped with a shut-off valve for use in a ½” female flair to connect to your service. The flexible gas case of emergency.

  • Page 25: Fuel Supply + Manifold Pressure Checking

    I-Series Indoor Gas Fireplace Installation Fuel Supply + Manifold Pressure Checking 3). Attach a silicone hose to over top of the pressure tap on the valve face. Connect the hose to a manometer. It’s imperative that you verify that the supply pressure to your appliance is adequate and that the valve is supplying the correct pressure to the pilot and main burner.

  • Page 26: Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Faceplate Installation 2). Take the offset faceplate and peel the red protective plastic off Standard Faceplate Offset Installation of the self-adhesive tape. When the standard faceplate is used the install width of the fireplace is 30 inches. If your install is smaller than 30 inches, you can use the offset kit, which will allow you to decrease the install size to 28 inches.

  • Page 27: Standard Or Oversized Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Standard or Oversized Faceplate Installation The Faceplate Surround includes two main parts: the Rear Panel and the Front Panel. The Rear Panel has a master override switch installed on the upper right corner. The Rear Panel must be installed prior to the Front Panel.
  • Page 28 I-Series Indoor Gas Fireplace Installation 5) Attach the Rear Faceplate to the Firebox using the screws 6) Remove the twist tie and Zip Strap that is on the On / Off Switch provided (18 locations). Do not insert screws in magnet locations wire harness.
  • Page 29 I-Series Indoor Gas Fireplace Installation 12) At this stage it is easiest to install the batteries. See section 9) Connect the Plug to the appropriate terminal on the Control Panel. 8 on battery installation and replacement. 13) Install the Front Trim. It has two hooks at the bottom which must be engaged in the bottom right and left of the Front Faceplate.

  • Page 30: Four Sided Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Four Sided Faceplate Installation The Faceplate Surround has two main parts: the Rear Panel and the Front Panel. The Rear Panel has a master override switch installed on the upper right corner. The Rear Panel must be installed prior to the Front Panel.
  • Page 31 I-Series Indoor Gas Fireplace Installation 5). Attach the Rear Faceplate to the Firebox using the screws 6). Remove the twist tie and Zip Strap that is on the On / Off provided (18 locations). Do not insert screws in magnet locations Switch wire harness.
  • Page 32 I-Series Indoor Gas Fireplace Installation 9) Connect the Plug to the appropriate terminal on the Control Panel. 12). At this stage it is easiest to install the batteries. See section 8 on battery installation and replacement. 13). Install the Front trim. It has two hooks at the bottom which must be engaged on the bottom right and left of the Front Faceplate (see Figure 38 Sec.7).

  • Page 33: Cpi [Continuous Pilot Ignition] / Ipi [Intermittent Pilot Ignition] Jumper Cable Installation

    I-Series Indoor Gas Fireplace Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Installing the CPI Jumper Cable Ignition] Jumper Cable Installation 1). Remove the Face Plate Front panel. “Why use CPI mode?” There are several reasons why you may choose to use CPI mode. When a flue is cold it can be difficult to light the appliance.

  • Page 34: Leveling The Unit

    I-Series Indoor Gas Fireplace Installation Leveling the Unit Connecting Power This unit has 4 leveling screws, 2 located inside the rear of the Please refer to the specification for power supply requirements. firebox and 2 located at the bottom front of the Rear Faceplate. This appliance is supplied with a Power Cord located on the right Once the unit is in position, you can use a Phillips screw driver or side of the appliance.

  • Page 35: Brick Panel Installation

    I-Series Indoor Gas Fireplace Installation 4) . Install the Left Brick Panel along the left side of the Firebox. Brick Panel Installation The 30FID-S must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed. 1).

  • Page 36: Porcelain Panel Installation

    I-Series Indoor Gas Fireplace Installation Porcelain Panel Installation 3). The porcelain panel kit comes with replacement panel retainers. Use if necessary. See figure 13 for panel retainer location. The 30FID-S must only be used with the Firebox Panels installed. With the Fireplace Door removed, the panels can be easily installed. 1).
  • Page 37 I-Series Indoor Gas Fireplace Installation 6). Slide the rear panel behind the right panel and push the right 9). If needed, push the top panel retainers in with a screw driver panel back holding the rear panel in place. to keep the panels tight against the firebox. Figure 15 Sec.9 Figure 12 Sec.9 7).

  • Page 38: Log Installation

    I-Series Indoor Gas Fireplace Installation Log Installation The 30FID-S uses cast ceramic logs for exceptionally high definition and realism. The ceramic is fragile and it can be easy to scuff or chip the logs. The inside of the logs are purple so you want to take care to not damage them. Each log has specific locating details such as pins, posts or embers to line up with.
  • Page 39 I-Series Indoor Gas Fireplace Installation 4). Place the second log on top of the first log ceramic pin and fit the front end of the log into the cradle of the ceramic burner, see Figure 21. Figure 21 Sec.9 Log 2 installation 5).
  • Page 40 I-Series Indoor Gas Fireplace Installation 6). Place the forth log on top of the third log. The ember part of the fourth log locates on a 'V' shaped bump on the burner, see Figure 25. Figure 25 Sec.9 Log 4 installation 7).
  • Page 41 I-Series Indoor Gas Fireplace Installation 9). Place the split end of the 'Y' shaped seventh log on the ceramic burner and place the top end on the second log. Place the other end on the 'Y' on the sixth log, see Figure 30. Figure 30 Sec.9 Log 7 installation details Figure 31 Sec.9 Log 7 installation 10).

  • Page 42: Operation

    I-Series Indoor Gas Fireplace Operation Operation Initial Operation Pilot adjustment is made with a flat screw driver turning it in (clockwise) reduces the pilot flame size. Turning it out, (counter Your installation and setup is nearly complete. The first fire will clockwise) will increase the flame size.

  • Page 43: Master Override Switch

    I-Series Indoor Gas Fireplace Operation Master Override Switch The on/off switch is located on the top right hand side of the Rear Faceplate. Figure 4 Sec.10 This switch is the master override switch. If it is in the off position the remote con not turn on the fireplace.
  • Page 44 I-Series Indoor Gas Fireplace Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Test Connection Pilot Adjustment Screw LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Page 44 XG00524-...

  • Page 45: Aeration Adjustment

    I-Series Indoor Gas Fireplace Operation Aeration Adjustment Minimum Aeration Setting NG - 1/16" Open All gas fireplaces mix a certain amount of air with the fuel prior to combustion. This is known as an “Aeration” setting. This is LP- 1/16" Open adjustable and needs to be set based on various factors such as: 1).

  • Page 46: Remote Operation

    I-Series Indoor Gas Fireplace Operation Remote Operation The Proflame 2 System consists of the following elements: Blue Back lit LCD display 1. Pilot Assembly 2. Proflame Gas Valve. On/Off Key 3. Proflame 2 Control Module Thermostat Key 4. Wiring Harness Up/Down Arrow Key 5.

  • Page 47: Initializing The System For The First Time

    I-Series Indoor Gas Fireplace Operation Temperature indication Display Initializing the System for the first time 1. Set master override switch to off position. With the system in the "Off" position, press the Thermostat Key 2. Install four (4) AA batteries into the battery holder. and the Mode Key at the same time.
  • Page 48 I-Series Indoor Gas Fireplace Operation Remote-Flame Control Room Thermostat (Remote Control ..Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat. The Key once the flame height will reduce by one step.

  • Page 49: Fan Speed Control

    I-Series Indoor Gas Fireplace Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame system.

  • Page 50: Low Battery Power Detection

    Note, some jurisdictions do no permit use of continuous pilot system. Check local codes or contact your Montigo dealer. Remote Control When the Remote Control batteries are low, a Battery Icon will appear on the LCD display of the Remote Control, see Figure With the system in "off"...
  • Page 51 I-Series Indoor Gas Fireplace Operation BATTERY PACK 1.5V AA type 1.5V AA type SPARK GREEN 1.5V AA type MAIN WHITE Power 1.5V AA type BLACK BLACK 115VAC 60 Hz SENSOR 6 Amps MAIN ON/OFF SWITCH BLUE OPTIONAL VARIABLE SPEED 885 PROFLAME WHITE COMFORT FANS YELLOW/GREEN...

  • Page 52: Burner Installation / Removal

    I-Series Indoor Gas Fireplace Maintenance Burner Installation / Removal Burner Removal 1). Using a small screw driver or pliers, bend the tabs straight so Your new fireplace is shipped with the burner already in position. that they will fit through the slots when the burner is removed. Periodically, the burner needs to be cleaned and inspected or perhaps if the pilot needs service or the unit is to be converted to LP, you will need to remove and/or re-install the burner.

  • Page 53: Burner Installation

    I-Series Indoor Gas Fireplace Maintenance Burner Installation 1). By grasping the burner with both hands, angle the burner into the rear of the firebox to engage the Mixing Tube into the Burner Support Bracket. The Mixing Tube goes into the Burner Support Bracket.

  • Page 54: Accent Light Replacement

    4). To remove a bulb, pull it out of it's socket. New bulbs can be bought Connection for details. at most national hardware stores or through your Montigo fireplace 4). Remove the Fireplace from the cavity. dealer. See specs page for information on bulbs. If you supply your won bulbs, do not use greater than 20 watt bulbs.
  • Page 55 I-Series Indoor Gas Fireplace Maintenance 6). Cut the Zip Strap holding the Fan Wire Harness. 9). Disconnect the Fan Wire Harness at the back as well. Figure 39 Sec.10 Figure 36 Sec.10 10). Remove 3 screws that mount each fan in place. 7).
  • Page 56 I-Series Indoor Gas Fireplace Maintenance 12). Install both new Blowers. Secure the Wire Harness with the Zip Straps shown in the 2 pictures below. Figure 44 Sec.10 Figure 42 Sec.10 13). At this point, if you want to test the Blower operation, do so with the Gas Supply turned off or disconnected.

  • Page 57: Window Cleaning / Screen Removal

    I-Series Indoor Gas Fireplace Maintenance Window Cleaning / Screen Removal 3). Lift the Safety Barrier away from the Firebox Door. All units are supplied with a Safety Barrier (screen) to prevent accidental touching of the hot glass. Glass doors however do require periodic cleaning.

  • Page 58: Battery Replacement

    I-Series Indoor Gas Fireplace Maintenance Battery Replacement Heat Exchanger Bypass We recommend that the batteries in this appliance be replaced This appliance was designed and built to meet newly proposed at the start of each heating season even if they appear to be rules of efficiency proposed by Federal Regulatory Agencies.
  • Page 59 I-Series Indoor Gas Fireplace Maintenance 4). Remove 3 screws that hold the Firebox Baffle in location. 7). Once the Restrictor has been removed, it is important that you return the screws to their locations again. Figure 50 Sec.10 Figure 53 Sec.10 5).

  • Page 60: Pilot Maintenance / Replacement

    I-Series Indoor Gas Fireplace Maintenance Pilot Maintenance / Replacement 4). Remove the 2 screws that hold the Pilot Bulkhead Plate and Gasket to the Firebox Wall. The Gasket may be stuck to the wall We suggest throughout this manual that maintenance on this and may need to be pried off.
  • Page 61 I-Series Indoor Gas Fireplace Maintenance 7). Disconnect both the Ignition Lead and the Flame Sensor Lead 10). Install the replacement Components in the reverse order, through from the front of the Control Panel the Firebox wall. Install the Pilot Assembly Bracket to the Firebox floor with 2 screws.
  • Page 62 I-Series Indoor Gas Fireplace Maintenance 12). Attach the Pilot line back into the valve, being very careful not to over-tighten the line. 13). Feed the 2 electrical wires in between the shell of the unit and the Control Board and plug them into the appropriate terminals on the control board.

  • Page 63: Control Board Replacement

    1). Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance on this appliance. 2). A Replacement Control Board can be acquired from your Montigo dealer. Figure 69 Sec.10 7).

  • Page 64: Control Board Fuse Replacement

    The Control Set used in this appliance (SIT Proflame 2) has one fuse that could potentially need replacement. See spec sheet for fuse or contact your Montigo Dealer. 1). Disconnect the Electrical and Gas supply to the appliance. 2). Remove the Front Faceplate from the appliance.

  • Page 65: Vent Maintenance / Inspection

    I-Series Indoor Gas Fireplace Maintenance Vent Maintenance / Inspection Part of the annual maintenance on this appliance should include a thorough inspection of the entire Venting and Termination. Vent inspection should include: Roofing Inspection and repair should only be performed by a licensed and qualified roofing professional.

  • Page 66: Sit Proflame 2 Troubleshooting

    Pressure are within acceptable limits All spare parts, optional fans, and optional trim finishes are 2. Check all connections to gas valve available from your local Montigo dealer. 3. Check fuel supply valves and emergency shut off valve is open 4.

  • Page 67: Appendix A: Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.

  • Page 68: Appendix B: State Of Massachusetts

    I-Series Indoor Gas Fireplace Appendix Appendix B: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...

  • Page 69: Replacement Parts

    I-Series Indoor Gas Fireplace Replacement Parts Installation Replacement Parts 30FID-S 30FID-L RGCA002 RGCA002 NG Gas Valve RGC004 RGCA004 LP Gas Valve RPA040 RPA041 NG Pilot RPA043 RPA045 LP Pilot RB30FID-S RB30FID-L Replacement Burner RSC30FID RSC30FID Replacement Screen RCBFID RCBFID Proflame 2 Control Module REC1416 REC1416 Replacement Halogen...
  • Page 70 I-Series Residential Insert Gas Fireplace Ferndale, Washington Langley, British Columbia TF: 1.800.789.6236 TF: 1.800.378.3115 FX: 1.866.3000.0927 FX: 1.604.607.6462 XG0524-150909...

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