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Montigo 30FID Installation & Maintenance Manual

I-series indoor residential fireplace insert
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Installation & Maintenance Manual
XG0523
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
30FID - Linear
I-Series
Indoor
Residential
Fireplace Insert
150909

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  • Page 1 30FID - Linear I-Series Indoor Residential Fireplace Insert NOTICE Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. XG0523 Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 150909...

  • Page 2: Table Of Contents

    I-Series Indoor Gas Fireplace Table of Contents Instruction Manual Contents Connecting Power Battery Installation / Replacement Safety Alerts Firestones or Fireglass Installation Introduction Speckled Stone Installation Section 1: Product Dimensions Driftwood Log Set Installation Standard Trim Operation Standard Trim with Offset Kit Initial Operation Oversized Trim Pilot Flame Adjustment...

  • Page 3: Safety Alerts

    I-Series Indoor Gas Fireplace Safety Alert Legend Safety Alerts Safety Alerts WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Page 3 XG0523-150909...

  • Page 4: Introduction

    Congratulations on your purchase of a Montigo Fireplace. Warranty and Installation Information: (See Appendix B) With over 30 years of experience, Montigo is committed to providing The Montigo warranty will be voided by, and Montigo disclaims any you with a gas fireplace that is not only a beautiful addition to your...
  • Page 5 I-Series Indoor Gas Fireplace Introduction IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The I-Series insert fireplace must be installed in accordance with The bottom of the existing fireplace may be removed as long as it these Instructions. Carefully read all the instructions in this manual does not compromise the structural integrity of the existing firplace prior to installation or operation.
  • Page 6 I-Series Indoor Gas Fireplace Installation Introduction Introduction Rating label sample: Natural Gas Sample Shown Rating Label: Figure 2 Sec.1 Rating label location Page 6 XG0523-150909...

  • Page 7: Section 1: Product Dimensions

    I-Series Indoor Gas Fireplace Introduction Introduction Section 1: Product Dimensions Standard Surround Standard Trim 29 1/2" 750mm 19 7/8" 506mm 13 1/2" 343mm 27 3/4" 705mm 5 3/8" 137mm 26 1/4" 667mm 16 5/8" 421mm 26 7/8" 20" 683mm 19 1/2" 14 1/2"...

  • Page 8: Standard Trim With Offset Kit

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions Set Back Surround Standard Trim with Offset Kit 28" 712mm 19 7/8" 506mm 11 1/2" 291mm 4 1/4" 107mm 27 3/4" 705mm 26 1/4" 3 1/4" 667mm 83mm 26 7/8" 683mm 16 5/8"...

  • Page 9: Oversized Trim

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions Oversize Surround Oversized Trim 29 1/2" 750mm 19 7/8" 506mm 13 1/2" 343mm 27 3/4" 705mm 5 3/8" 26 1/4" 137mm 667mm 29 7/8" 759mm 16 5/8" 421mm 20" 19 1/2" 14 1/2"...

  • Page 10: Four-Sided Trim

    I-Series Indoor Gas Fireplace Introduction Section 1: Product Dimensions 4-Sided Surround Four-sided Trim 29 1/2" 750mm 19 7/8" 506mm 13 1/2" 343mm 27 3/4" 705mm 5 3/8" 26 1/4" 137mm 667mm 7 3/8" 186mm 16 5/8" 32" 421mm 813mm 20" 19 1/2"...

  • Page 11: Section 2: Installation

    I-Series Indoor Gas Fireplace Installation Section 2: Installation Install Dimensions: The install size requirements of your fireplace insert are dependent on several factors. Gas line location, electrical connection and gas line type can play into what the minimum installation size can be.

  • Page 12: Non Combustible Board Install

    I-Series Indoor Gas Fireplace Installation 8" 12" 20" 4" 16" 24" 28" 32" 38" 36" 34" 32" 30" 28" 26" Allowable 24" Mantel 22" Area 20" 18" 16" 10" 16" Figure 3 Sec.2 30DFID-L mantel clearances WARNING Non Combustible Board Install Do not place any materials or objects in front of door relief.

  • Page 13: Section 3: Venting

    I-Series Indoor Gas Fireplace Installation Section 3: Venting Approved Vent Components Your Montigo 30FID is approved to be installed with the following venting components: Termination 46DVA-VCH, Duravent Vertical, High Wind Termination Adaptor 46DVA-GK, Duravent 3" x 3" to 4" x 5 5/8" Co-linear to Co--axial Adaptor Connectors 3DFA-FC, Duravent 3"...

  • Page 14: Vent Configurations

    I-Series Indoor Gas Fireplace Installation Vent Configurations Termination 46DVA-VCH This appliance can only be vented vertically. The minimum vent height measured from the floor under the unit to the bottom of the Adaptor 46DVA-GK termination is 10’. The maximum height that a vent can extend is 36’.
  • Page 15 I-Series Indoor Gas Fireplace Installation ** For clarity, the pictures in this section show the Fireplace Insert in 13). Make certain that when the Flue Collar Slide Plate comes forward an open room. You will be performing these tasks in the Fireplace that the tab at the back of the appliance engages into the Flue Collar as you complete this installation ** Slide Plate.

  • Page 16: Section 4: Unpacking

    I-Series Indoor Gas Fireplace Installation Section 4: Unpacking While unpacking your new fireplace, take special care to ensure that all the components shown here are included in your shipment and that all components are received in good condition. Please notify your retailer directly if there are any discrepancies with your shipment.

  • Page 17: Door Installation & Removal

    I-Series Indoor Gas Fireplace Installation Door Installation & Removal Engage door tool into door retainer. Push door tool left, disengaging This appliance is supplied with a safety screen installed. The the door retainer from the door. Safety Screen is attached to the fireplace door using 4 screws, and can be removed when necessary for outer glass cleaning.

  • Page 18: Lp Conversion

    I-Series Indoor Gas Fireplace Installation LP Conversion The 30FID-S is available in Natural Gas or Liquid Propane versions. If you have a Natural Gas unit and would like to burn Propane you can purchase an optional LP conversion kit and install it using the following steps.
  • Page 19 I-Series Indoor Gas Fireplace Installation Converting the gas regulator on the valve 1). On the right side (control side) of the unit, remove 2 screws 3). Using a T20 Torx screw driver, remove the 2 screws that attach that enable the valve to swing away from the unit. the stepper motor to the valve.
  • Page 20 I-Series Indoor Gas Fireplace Installation 6). Unplug the cable that runs from the stepper motor to the control 9). Attach the label provided to the side of the valve body. This board and remove it from in between the control board mounting label shows that the valve has been converted using SIT approved bracket and the fireplace.
  • Page 21 I-Series Indoor Gas Fireplace Installation 13). Reinstall the 2 screws to secure the top of the control board Converting the pilot burner orifice to LP mounting bracket. Using the zip strap supplied, secure the excess 16). Remove the spring clip that retains the Pilot Flame Hood. of wires neatly within the control / valve area.
  • Page 22 I-Series Indoor Gas Fireplace Installation 19). Replace the NG Pilot orifice with the LP Pilot orifice. If you 24). Fill out required information on LP conversion label. get the orifices mixed up, the LP orifice has a grove machined around the diameter near the end. Figure 21 Sec.6 25).

  • Page 23: Gas Line Connection

    Gas line connection Emergency Shut-off Valve The 30FID-S Insert is supplied with a flexible gas line that uses This appliance is equipped with a shut-off valve for use in case of a ½” female flair to connect to your service. The flexible gas emergency.

  • Page 24: Fuel Supply + Manifold Pressure Checking

    I-Series Indoor Gas Fireplace Installation Fuel Supply + Manifold Pressure Checking 3). Attach a silicone hose to over top of the pressure tap on the It’s imperative that you verify that the supply pressure to your valve face. Connect the hose to a manometer. appliance is adequate and that the valve is supplying the correct pressure to the pilot and main burner.

  • Page 25: Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Faceplate Installation 2). Take the offset faceplate and peel the red protective plastic off of the self-adhesive tape. Standard Faceplate Offset Installation When the standard faceplate is used the install width of the fireplace is 30 inches. If your install is smaller than 30 inches, you can use the offset kit, which will allow you to decrease the install size to 28 inches.

  • Page 26: Standard Or Oversized Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Standard or Oversized Faceplate Installation The Faceplate Surround has two main parts: the Rear Panel and the Front Panel. The Rear Panel has a master override switch installed on the upper right corner. The Rear Panel must be installed prior to the Front Panel.
  • Page 27 I-Series Indoor Gas Fireplace Installation 6) Remove the twist tie and Zip Strap that is on the On / Off Switch 5) Attach the Rear Faceplate to the Firebox using the screws wire harness. provided (18 locations). Do not insert screws in magnet locations highlighted in Figure 13 below.
  • Page 28 I-Series Indoor Gas Fireplace Installation 12) At this stage it is easiest to install the batteries. See section 9) Connect the Plug to the appropriate terminal on the Control Panel. 8 on battery installation and replacement. 13) Install the Front trim by engaging the two hooks at the bottom right and left of the Front Faceplate.

  • Page 29: Four Sided Faceplate Installation

    I-Series Indoor Gas Fireplace Installation Four Sided Faceplate Installation The Faceplate Surround has two main parts: the Rear Panel and the Front Panel. The Rear Panel has a master override switch installed on the upper right corner. The Rear Panel has to be installed prior to the Front Panel.
  • Page 30 I-Series Indoor Gas Fireplace Installation 5). Attach the Rear Faceplate to the Firebox using the screws 6). Remove the twist tie and Zip Strap that is on the On / Off provided (18 locations). Do not insert screws in magnet locations Switch wire harness.
  • Page 31 I-Series Indoor Gas Fireplace Installation 9) Connect the Plug to the appropriate terminal on the Control Panel. 12). At this stage it is easiest to install the batteries. See section 8 on battery installation and replacement. 13). The Front trim can now be installed. It has two hooks at the bottom which must be engaged in the bottom right and left of the Front Faceplate.

  • Page 32: Cpi [Continuous Pilot Ignition] / Ipi [Intermittent Pilot Ignition] Jumper Cable Installation

    I-Series Indoor Gas Fireplace Installation Installing the CPI Jumper Cable CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation 1). Remove the Face Plate Front panel. “Why use CPI mode?” There are several reasons why you may want to use the CPI mode. When a flue is cold it can be difficult to light the appliance.

  • Page 33: Leveling The Unit

    I-Series Indoor Gas Fireplace Installation Connecting Power Leveling the Unit Please refer to the specification for power supply requirements. This unit has 4 leveling screws, 2 located inside the rear of the This appliance is supplied with a Power Cord located on the right firebox and 2 located at the bottom front of the Rear Faceplate.

  • Page 34: Firestones Or Fireglass Installation

    If your fireplace has already been in operation, disconnect the gas sure there is only one layer of glass media covering the burner ports. and electrical supply, remove the door and safety barrier. 1). Open your 6lbs of glass media purchased from your Montigo Dealer. Figure 4 Sec.9 4).

  • Page 35: Speckled Stone Installation

    I-Series Indoor Gas Fireplace Installation Speckled Stone Installation 4). Fill one layer of stones over the remaining screen/burner area. If your fireplace has already been in operation, disconnect the gas and electrical supply, remove the door and safety barrier. The driftwood log and speckled stone option is a beautiful way to dress up your new fireplace insert.
  • Page 36 I-Series Indoor Gas Fireplace Installation 7). The final stone placement on the burner surface Figure 13 Sec.9 Figure 14 Sec.9 If the flame is too tall in sections, adjust stones to level the flame. Page 36 XG0523-150909...

  • Page 37: Driftwood Log Set Installation

    I-Series Indoor Gas Fireplace Installation Driftwood Log Set Installation Log 1 Driftwood log set installation images are shown on speckled stones. The driftwood log set can also be installed on glass media. 1). Your driftwood log set has 6 logs and should resemble the image below.

  • Page 38: Operation

    I-Series Indoor Gas Fireplace Operation Operation Initial Operation Pilot adjustment is made with a flat screw driver turning it in Your installation and setup is nearly complete. The first fire will (clockwise) reduces the pilot flame size. Turning it out, (counter result in some smoke and smell being emitted from the appliance.

  • Page 39: Master Override Switch

    I-Series Indoor Gas Fireplace Operation Master Override Switch The on/off switch is located on the top right hand side of the Rear Faceplate. Figure 4 Sec.10 This switch is the master override switch. If it is in the off position the remote can not turn on the fireplace.
  • Page 40 I-Series Indoor Gas Fireplace Operation Main ON/OFF Switch Main Harness Sensor Igniter Stepper Motor Manifold Pressure Test Connection LED1 LED2 Output Regulator Control (Optional) 3.15A Fuse Power Inlet Pressure SW1 = Programing Button Pilot Adjustment Screw Test Connection LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Page 40 XG0523-150909...

  • Page 41: Aeration Adjustment

    3). Type of burner 4). Home owners preference to blue or yellow flames. The 30FID-S has an externally adjustable aeration setting, which means it can be adjusted during operation the minimum air aeration setting is factory set, but may need adjustment in the field Fireplaces need a fair amount of time to get up to temperature, approximately 45 minutes.

  • Page 42: Remote Operation

    I-Series Indoor Gas Fireplace Operation Remote Operation The Proflame 2 System consists of the following elements: 1. Pilot Assembly Blue Back lit LCD display 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off Key 4. Wiring Harness Thermostat Key 5.

  • Page 43: Initializing The System For The First Time

    I-Series Indoor Gas Fireplace Operation Temperature indication Display Initializing the System for the first time 1. Set master override switch to off position. 2. Install four (4) AA batteries into the battery holder, see page With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time.
  • Page 44 I-Series Indoor Gas Fireplace Operation Remote-Flame Control Room Thermostat (Remote Control ..Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat. The Key once the flame height will reduce by one step.

  • Page 45: Fan Speed Control

    I-Series Indoor Gas Fireplace Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame 2 system.

  • Page 46: Low Battery Power Detection

    Note, some jurisdictions do no permit use of continuous pilot system. Check local codes or contact your Montigo dealer. Remote Control When the Remote Control batteries are low, a Battery Icon will appear on the LCD display of the Remote Control, see Figure With the system in "off"...
  • Page 47 I-Series Indoor Gas Fireplace Operation BATTERY PACK 1.5V AA type 1.5V AA type SPARK GREEN 1.5V AA type MAIN WHITE Power 1.5V AA type BLACK BLACK 115VAC 60 Hz SENSOR 6 Amps MASTER OVERRIDE SWITCH BLUE OPTIONAL VARIABLE SPEED 885 PROFLAME WHITE COMFORT FANS YELLOW/GREEN...

  • Page 48: Burner Removal / Installation

    I-Series Indoor Gas Fireplace Maintenance Operation Burner Removal / Installation The 30FIDV-LIN is shipped from the factory with the burner installed. Should it need to be removed for fuel conversion or some other service requirement, follow these steps. Burner Removal 1).
  • Page 49 I-Series Indoor Gas Fireplace Maintenance 3). When installing the burner into the fireplace, angle the burner at the rear to insert the mixing tube into the rear burner support. ** Be careful not to knock or damage the pilot assembly during this installation.

  • Page 50: Firebox Panel Removal / Replacement

    I-Series Indoor Gas Fireplace Maintenance Firebox Panel Removal / Replacement 6). Slide the left panel out of the firebox. The 30FIDV-LIN must only be used with the firebox panels installed. The unit is shipped from the factory with the firebox panels installed.

  • Page 51: Accent Light Replacement

    4). There are 5 light bulbs in this appliance. They are removed by pulled them straight up out of their receptacles. New bulbs can be bought at most national hardware stores or through your Montigo dealer. See specs page for information on bulbs. If you supply your own bulbs, do not use greater than 20 watt bulbs.
  • Page 52 I-Series Indoor Gas Fireplace Maintenance 6). Cut the Zip Strap holding the Fan Wire Harness. 9). Disconnect the Fan Wire Harness at the back as well. Figure 44 Sec.10 Figure 42 Sec.10 10). Remove 3 screws that mount each fan in place. 7).
  • Page 53 I-Series Indoor Gas Fireplace Maintenance 12). Install both new Blowers. Secure the Wire Harness with the Zip 16). Replace the Flue Connector Plate Gasket. Straps shown in the 2 pictures below. Figure 49 Sec.10 17). Re-install the unit into the Cavity. See the section on Vent Figure 47 Sec.10 Connections.

  • Page 54: Window Cleaning / Screen Removal

    I-Series Indoor Gas Fireplace Maintenance Window Cleaning / Screen Removal 3). Lift the Safety Barrier away from the Firebox Door. All units are supplied with a Safety Barrier (screen) to prevent accidental touching of the hot glass. Glass doors however do require periodic cleaning.

  • Page 55: Battery Replacement

    I-Series Indoor Gas Fireplace Maintenance Battery Replacement Heat Exchanger Bypass We recommend that the batteries in this appliance be replaced This appliance was designed and built to meet newly proposed at the start of each heating season even if they appear to be rules of efficiency proposed by Federal Regulatory Agencies.
  • Page 56 I-Series Indoor Gas Fireplace Maintenance 4). Remove 3 screws that hold the Firebox Baffle in location. 7). Once the Restrictor has been removed, it is important that you return the screws to their locations again. Figure 55 Sec.10 Figure 58 Sec.10 5).

  • Page 57: Pilot Maintenance / Replacement

    I-Series Indoor Gas Fireplace Maintenance Pilot Maintenance / Replacement 4). Remove the screw securing the pilot wire cover and remove We suggest throughout this manual that maintenance on this pilot wire cover. product should be performed yearly. This is the best practice in order to keep your fireplace insert running reliably for many years to come.
  • Page 58 I-Series Indoor Gas Fireplace Maintenance 7). Remove the 2 screws securing the pilot bulk head plate and 10). Disconnect both the ignition wire and the flame sensor wire from gasket to the firebox wall. The gasket may be stuck to the wall and the control board.
  • Page 59 I-Series Indoor Gas Fireplace Maintenance 13). Install the replacement Components in the reverse order, through 15). Attach the Pilot line back into the valve, being very careful not the Firebox wall. Install the Pilot Assembly Bracket to the Firebox to over-tighten the line. floor with 2 screws.

  • Page 60: Control Board Replacement

    1). Disconnect the appliance from the main power and shut off any gas supply prior to performing any maintenance on this appliance. 2). A Replacement Control Board can be acquired from your Montigo dealer. Figure 77 Sec.10 7).

  • Page 61: Control Board Fuse Replacement

    The Control Board used in this appliance (SIT Proflame 2) has one fuse that could potentially need replacement. See spec sheet for fuse or contact your Montigo Dealer. 1). Disconnect the Electrical and Gas supply to the appliance. 2). Remove the Front Faceplate from the appliance.

  • Page 62: Vent Maintenance / Inspection

    I-Series Indoor Gas Fireplace Maintenance Vent Maintenance / Inspection Part of the annual maintenance on this appliance should include a thorough inspection of the entire Venting and Termination. Vent inspection should include: Roofing Inspection and repair should only be performed by a licensed and qualified roofing professional.

  • Page 63: Sit Proflame 2 Troubleshooting

    3. Check fuel supply valves and emergency shut off valve is open All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. 4. Check wiring connections from control board to valve Pilot lights , but Main burner 1.

  • Page 64: Appendix A: Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.

  • Page 65: Appendix B: State Of Massachusetts

    I-Series Indoor Gas Fireplace Appendix Appendix B: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...

  • Page 66: Replacement Parts

    I-Series Indoor Gas Fireplace Replacement Parts Installation Replacement Parts 30FID-S 30FID-L RGCA002 RGCA002 NG Gas Valve RGC004 RGCA004 LP Gas Valve RPA040 RPA041 NG Pilot RPA043 RPA045 LP Pilot RB30FID-S RB30FID-L Replacement Burner RSC30FID RSC30FID Replacement Screen RCBFID RCBFID Proflame 2 Control Module...
  • Page 67 I-Series Indoor Gas Fireplace Notes Page 67 XG0523 - 150909...
  • Page 68 I-Series Residential Insert Gas Fireplace XG0523 - 150909...

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