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SPX POWER TEAM PG4004-BAR Operating Instructions

SPX POWER TEAM PG4004-BAR Operating Instructions

Gas hydraulic pump

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SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA
Internet Address:
http://www.powerteam.com
WARNING
● ● Before operating the pump, all hose connections must be tightened with the proper tools. Do not
overtighten. Connections need only be tightened securely and leak-free. Overtightening may cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.
● ● Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump
and shift the control valve twice to release all pressure. Never attempt to grasp a leaking hose under
pressure with your hands. The force of escaping hydraulic fluid could cause serious injury.
● ● Do not subject the hose to any potential hazard such as fire, extreme heat or cold, sharp surfaces, heavy
impact. Do not allow the hose to kink, twist, curl, or bend so tightly that the oil flow within the hose is
blocked or reduced. Periodically inspect the hose for wear because any of these conditions can damage
the hose and result in personal injury.
● ● Do not use the hose to move attached equipment. Stress may damage the hose and cause personal
injury.
● ● Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints.
Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to
corrosive materials may result in personal injury.
Pump
● ● Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with internal
high pressure relief valve. Creating pressure beyond rated capacities may result in personal injury.
● ● Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir. An overfill
may cause personal injury due to excess reservoir pressure created when cylinders are retracted.
Cylinder
● ● Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury.
● ● Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause personal injury.
IMPORTANT:
● ● Clean the areas around the oil ports of the pump and hydraulic cylinders.
● ● Inspect all threads and fittings for signs of wear or damage and replace as needed. Clean all hose ends,
couplers, or union ends.
● ● Seal all pipe connections with a high quality, nonhardening thread sealant. Teflon tape may also be used
to seal hydraulic connections if only one layer of tape is used. Apply the tape carefully, two threads back,
to prevent it from being pinched by the coupler and broken off inside the pipe end. Any loose pieces of
tape could travel through the system and obstruct the flow of oil or cause jamming of precision parts.
Note: Shaded areas reflect last revision(s) made to this form.
© SPX Corporation
®
Tech. Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
GAS HYDRAULIC PUMP
SAFETY PRECAUTIONS
Form No. 102545
Operating Instructions
for:
Sheet No.
Rev. 1
PG4004-BAR
PG4004-HONDA
1 of 2
Date: 2 Nov. 1999

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Summary of Contents for SPX POWER TEAM PG4004-BAR

  • Page 1 Operating Instructions for: SPX Corporation Tech. Services: (800) 477-8326 5885 11th Street Fax: (800) 765-8326 Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 PG4004-BAR Fax: (800) 288-7031 PG4004-HONDA Internet Address: http://www.powerteam.com GAS HYDRAULIC PUMP SAFETY PRECAUTIONS WARNING ● ● Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten.
  • Page 2 Operating Instructions, Form No. 102545, Back sheet 1 of 2 OPERATING PROCEDURE Setup 1. Remove the thread protector(s) from the external hydraulic connection(s) on the valve. Apply a high quality, nonhardening thread sealant or teflon tape to any external threads and install the hose(s) into the hydraulic ports. Hydraulic Fluid NOTE: The pump has been shipped without oil in the reservoir, but a high-grade hydraulic...
  • Page 3 Operating Instructions Form No. 102545 Pressure Regulating Valve A pressure regulating valve can be adjusted to bypass oil at a desired pressure setting while the pump motor continues to run. IMPORTANT: ● ● For easy adjustment of the pressure regulating valve, always adjust the pressure by INCREASING it to a desired pressure setting.

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