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SPX POWER TEAM PE604T Operating Instructions Manual

SPX POWER TEAM PE604T Operating Instructions Manual

Electric two-stage hydraulic pump

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SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA
Internet Address:
http://www.powerteam.com
Maximum Capacity: 10,000 PSI for PE604T, PE604T-220, PE604T-COOL,
NOTE:
Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage
resulting from shipment.
Read and carefully follow these instructions. Most problems with new equipment are caused by improper
operation or installation.
The hydraulic power unit can be ordered with "building block" flexibility. The customer can choose from a
variety of motors, controls, and other options. Because of the many options available, these instructions
will include directions for options that your particular pump may not have.
Do not change motors without consulting the pump manufacturer's Technical Services Department.
WARNING: To help prevent personal injury,
GENERAL
Hydraulic equipment must be assembled correctly and then checked for proper function before use. Use
hydraulic components of the same ratings. An appropriate hydraulic pressure gauge is recommended to
monitor pressure.
HYDRAULIC HOSE
Before operating the pump, all hose connections must be tightened with the proper tools. Do not
overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.
Always shut off the electric motor before breaking any connections in the system.
Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump.
Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid
could cause serious injury.
Do not subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold, or heavy
impact. Do not let the hose kink, twist, curl or bend so tightly that oil flow within the hose is blocked or
reduced. Periodically inspect the hose for wear, because any of these conditions can damage the hose.
Do not use the hose to move attached equipment. Stress can damage the hose, causing personal injury.
Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive
materials can result in personal injury.
© 2005 SPX Corporation
Tech. Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
ELECTRIC
TWO-STAGE HYDRAULIC PUMP
PE604PT & PE604PT-220
Maximum Capacity: 5,000 PSI for PE904T-PJA
SAFETY PRECAUTIONS
®
Operating Instructions
for:
PE604T
PE604T-220
PE604T-COOL
Sheet No.
Rev 4
Form No. 102921
PE604PT
PE604PT-220
PE904T-PJA
1 of 5
Date: 21 Mar 2005

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Summary of Contents for SPX POWER TEAM PE604T

  • Page 1 PE604T-COOL PE904T-PJA http://www.powerteam.com ELECTRIC TWO-STAGE HYDRAULIC PUMP Maximum Capacity: 10,000 PSI for PE604T, PE604T-220, PE604T-COOL, PE604PT & PE604PT-220 Maximum Capacity: 5,000 PSI for PE904T-PJA NOTE: • Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from shipment.
  • Page 2: Hydraulic Pump Set-Up Procedure

    Operating Instructions, Form No. 102921, Back sheet 1 of 5 SAFETY PRECAUTIONS (CONTINUED) PUMP • Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal high pressure relief valve. Creating pressure beyond rated capacities can result in personal injury. •...
  • Page 3 Operating Instructions Form No. 102921 SET-UP AND OPERATION (CONTINUED) Hydraulic Connections 1. Clean all the areas around the oil ports of the pump and cylinder. 2. Inspect all threads and fittings for signs of wear or damage, and replace as needed. 3.
  • Page 4: Preventive Maintenance

    Operating Instructions, Form No. 102921, Back sheet 2 of 5 SET-UP AND OPERATION (CONTINUED) Adjusting The Pressure Regulating Valve NOTE: For easy adjustment of the pressure regulating valve, always adjust the pressure by increasing to the desired pressure setting. 1. Loosen the locknut on the pressure regulating valve, and back the adjusting screw out a few turns by turning the ratcheting handle in a counterclockwise direction.
  • Page 5 Operating Instructions Form No. 102921 Draining And Flushing The Reservoir IMPORTANT: Clean the pump exterior before the pump interior is removed from the reservoir. 1. Remove the screws fastening the motor and pump assembly to the reservoir. IMPORTANT: Do not damage the gasket or bump the filter or pressure regulating valves when lifting the pump and motor off the reservoir.
  • Page 6: Reassembly Specifications

    Operating Instructions, Form No. 102921, Back sheet 3 of 5 REASSEMBLY SPECIFICATIONS BRUSH HOLDER & ARMATURE HIGH PRESSURE PUMP ASSEMBLY INSTALLATION SPECIFICATIONS BOLT TIGHTENING SEQUENCE NEEDLE BEARING INSTALLATION SPECIFICATIONS...
  • Page 7: Troubleshooting Guide

    Operating Instructions Form No. 102921 TROUBLESHOOTING GUIDE WARNING • To help prevent personal injury, any repair work or troubleshooting must be done by qualified personnel familiar with this equipment. • Use the proper gauges and equipment when troubleshooting. NOTE: • Depending on the type of pump, it is often best to check for leaks by using a hand pump and applying pressure to the suspect area without the motor running.
  • Page 8 Operating Instructions, Form No. 102921, Back sheet 4 of 5 PROBLEM CAUSE SOLUTION Pump is not delivering oil or 1. Oil level too low. 1. Fill reservoir to 1/2" from top of delivers only enough oil to filler hole with all cylinders advance cylinder(s) partially or retracted.
  • Page 9 Operating Instructions Form No. 102921 PROBLEM CAUSE SOLUTION Pump builds pressure but cannot Check to see if there are any Seal leaking pipe fittings with maintain pressure. external leaks. If no oil leakage pipe sealant. is visible, the problem is internal.
  • Page 10 Operating Instructions, Form No. 102921, Back sheet 5 of 5 PROBLEM CAUSE SOLUTION Pump will not build full pressure. Sheared key(s). Replace. (Continued) Shifting spool seat and/or Clean and reseat or replace. shifting spool poppet (located under high pressure pump assembly) worn.

This manual is also suitable for:

Pe604t-220Pe604t-coolPe604ptPe604pt-220Pe904t-pja