SKC AirChek TOUCH 220 Series Operating Instructions Manual

Sample pump
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Color resistive touch
Protective
screen/display
screen cover
Top view
Introduction
Checking Pump/Kit Contents
Use the table below to verify that you received all items associated with the Cat. No. ordered. If you are missing items, contact SKC
at 800-752-8472 (U.S. only) or 724-941-9701.
If you ordered Cat. No.
Your Package Should Contain
220-5000TC
Pump with lithium-ion (Li-Ion) battery pack and screwdriver set
220-5000TC-S
Pump with Li-Ion battery pack, screwdriver set, Standard Charging Cradle, power supply with cord, 3 feet (0.9 meter)
Tygon tubing, and collar clip with cable tie
220-5000TC-K
Pump with Li-Ion battery pack, screwdriver set, Standard Charging Cradle, power supply with cord, filter cassette holder,
in a soft-sided nylon carry case
220-5000TC-KD
Pump with Li-Ion battery pack, screwdriver set, Standard Charging Cradle, power supply with cord, filter cassette holder,
All-in-One adjustable tube holder, and Type A protective tube cover, in a soft-sided nylon carry case
220-5000TC-KDE
Single High/Low Flow Enhanced Pump Kit includes pump with Li-Ion battery pack, Enhanced Charging Cradle (e-Cradle),
power supply with cord, USB cable, filter cassette holder, All-in-One adjustable tube holder, and Type A protective tube
cover, in a soft-sided nylon carry case
220-5000TC-K3D
3-pack High/Low Flow Pump Kit includes 3 pumps with Li-Ion battery packs, 2 Standard Charging Cradles,
1 e-Cradle, power supply with cord, and USB cable, 3 each: filter cassette holders, All-in-One adjustable tube holders,
and Type A protective tube covers, in a Pelican case
220-5000TC-K5
5-pack High Flow Pump Kit includes 5 pumps with Li-Ion battery packs, screwdriver set, 4 Standard Charging Cradles,
1 e-Cradle, power supply with cord, and 5 filter cassette holders, in a Pelican case
220-5000TC-K5D
5-pack High/Low Flow Pump Kit includes 5 pumps with Li-Ion battery packs, screwdriver set, 4 Standard Charging Cradles,
1 e-Cradle, power supply with cord, 5 each: filter cassette holders, All-in-One adjustable tube holders, and Type A protective
tube covers, in a Pelican case
Pump inlet
Side view
Pump status
LED indicators
Charging cradle
Figure 1. AirChek TOUCH Parts Overview
skcinc.com
AirChek
TOUCH Sample Pump
®
863 Valley View Road, Eighty Four, PA 15330 • 724-941-9701 • skcinc.com
Inlet housing/filter
Belt clip
(back of pump)
Battery pack
Cat. No. 220-Series
Operating Instructions
On/Off
button
Side view
Screws securing
Charging
battery (2)
contacts
100-240 V
100-240 V
100-240 V
100-240 V
100-240 V
100-240 V
100-240 V
Rev

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Summary of Contents for SKC AirChek TOUCH 220 Series

  • Page 1 Figure 1. AirChek TOUCH Parts Overview Introduction Checking Pump/Kit Contents Use the table below to verify that you received all items associated with the Cat. No. ordered. If you are missing items, contact SKC at 800-752-8472 (U.S. only) or 724-941-9701. If you ordered Cat. No.
  • Page 2: Getting Started

    Getting Started Charging the Battery Pack Set up charging train (Figure 2) and completely charge battery pack(s) before operating the pump. Prepare charging cradle(s). a. Single cradle: Insert connector on Single Cradle Power Pump Supply (Cat. No. 220-600) into power port on side of Standard Charging Cradle (Cat.
  • Page 3: Notes And Cautions

    • Power off pump before removing battery to avoid loss of time, date, and other settings. • Use only the SKC-approved battery pack (Cat. No. P75718) and charging cradle (Cat. No. 220-800 or 220-900) for pump. Use of an unapproved battery and/or charging cradle could damage the pump and will void any warranty.
  • Page 4 Using the Touch Screen (Figure 1) Access the touch screen by unlatching and lifting the protective screen cover (Figure 1). Use a fingertip or fingernail tip to gently tap soft keys on the screen to set up and operate the pump. Learning the Home Screen The Home screen displays when the pump is powered on.
  • Page 5 Navigating Screens and Menus Soft keys on the touch screen allow the user to move between screens/menus and to view, select, edit, and enter values (see below). Navigational Soft Keys Up/down arrows increase/decrease values or Checkmark accepts selections/settings and scroll through data moves to next menu/screen or Home screen Back moves to previous menu/screen Erase removes values from fields (right to left).
  • Page 6 Modifying Device Settings (Date and Time, Security, and Units) Changing Date/Time and Display Touch Settings soft key. Touch Device. Touch Date and Time to access Date and Time screen. Touch Date Fmt. to toggle M/D/Y, Touch 24-Hour Time to toggle Touch date and time display to D/M/Y, and Y/M/D (displayed setting ON and OFF (displayed setting in...
  • Page 7 Changing Security (Lock Out) and Auto-Dim Touch Settings soft key. Touch Device. Touch Security to access security screen. Auto-Lock Auto-Lock prevents accidental changes to pump status during sampling by requiring a simple 1 2 3 4 unlock code to be entered to unlock the touch screen and power button.
  • Page 8 Secure Lock Secure Lock prevents tampering during sampling by requiring a user-set passcode to be entered to unlock the touch screen and power button. Changing Secure Lock from OFF to ON: Secure Lock displays OFF. Enter your own four-digit passcode. Re-enter the same four-digit Touch Secure Lock to turn ON passcode to confirm and return...
  • Page 9 Changing Display Units Touch Device. Touch Settings soft key. Touch Units to access Units screen. Select option: Back moves to Device screen; changes accepted. Home moves t o Ho me screen, changes accepted. Touch Temperature to toggle Touch Pressure to toggle mbar Note: STP criteria are displayed on this screen but can only be changed F (Fahrenheit) and C (Celsius)
  • Page 10: Operation

    Operation Setting Flow Rate Select option: Checkmark accepts set flow and returns to Home screen. Back moves to Home screen without accepting set flow. Manual Cal (flow rate display/Manual Cal soft key) accesses Manual Cal screen (see Calibrating Flow Rate from 1 to 5 L/min, Manual Calibration to set up Touch flow rate display (Set Touch up/down arrow soft keys*...
  • Page 11 Tubing Tubing Pump inlet Representative chek-mate sample medium calibrator On/off button Figure 7. Calibration Train (1 to 5 L/min) 3. Set up a calibration train. See Figure 7. Alternative Manual Calibration Access Touch up and down arrow keys to adjust calibration based on flow displayed on Home Settings Calibrate...
  • Page 12 FLOW CALIBRATOR sample medium FOR AIR SAMPLING PUMPS 0.5 - 5.0 litre/min S/No18544134 CALIBRATE UNDER VACUUM Single cradle MANUFACTURED BY SKC LIMITED UNDER A SOLE LICENSE FROM GRAHAM BLATCHFORD www.skcltd.com power supply Power port Cradle CalChek CalChek port communication...
  • Page 13 Preparing the chek-mate Calibrator Press and hold on/off button on the front of the chek-mate (see Figure 7) to turn on power. The LCD screen will cycle through the startup messages, “On” followed by the upper limit of the flowmeter range, “5.0 L,” and will then indicate the current flow rate or “_ _ _ _” if there is no airflow or the flow rate is below the minimum display value.
  • Page 14 Initiating CalChek Single Automatic Flow Calibration See pages 26-28 for CalChek Full Calibration to be used following pump maintenance or repair. Touch Settings soft key. Touch Calibrate. Touch CalChek Single. Ensure calibration train is in place Enter desired flow rate. Touch (see Figure 8).
  • Page 15 Calibrating Flow Rate from 5 to 500 ml/min • Allow pump to equilibrate after moving it from one temperature extreme to another. • Charge pump battery completely before calibration and sampling. • Use Manual calibration only. • Single-tube sampling requires All-in-One adjustable tube holder; see All-in-One operating instructions for details on operation. •...
  • Page 16 Preparing the All-in-One (single-tube sampling) On the All-in-One adjustable tube holder, insert an opened representative tube (arrow on tube pointing toward the pump) into the rubber sleeve on the port. See Figure 9. Use a small flat-head screwdriver to turn counterclockwise the brass flow adjust screw directly beneath the port.
  • Page 17 Calibrating Pump Flow Rate with the All-in-One (single tube) Using a small flat-head screwdriver, turn the flow adjust screw on the port clockwise to decrease flow or counterclockwise to increase flow until the method-specified flow rate is indicated on the calibrator. Note: This adjustment will change the flow rate displayed on the calibrator, not on the pump.
  • Page 18 Sampling Setting Up a Sampling Train • Allow pump to equilibrate after moving it from one temperature extreme to another. • Charge pump battery completely before calibration and sampling. • Use of any device (including charging cradle) or battery pack other than P75718 to power the pump voids intrinsic safety certifications and any warranty.
  • Page 19: Fault Mode

    Options/Modes During Sampling Pause/Resume Information To pause sample: To resume sample: Touch i soft key to access current run time data. Touch Flow Rate Touch Flow Rate In addition to accumulated volume, STP volume is displayed. display/Pause soft key. display/Resume soft STP or other standard criteria can be selected in DataTrac Pump stops;...
  • Page 20 Touch Stop soft key to stop sample. Accumulated time and volume will reset. Record sample stop time, remove sample medium, and cap. Reinstall representative sample medium and perform post-sampling calibration (see Calibrating Flow Rate). Setting Up and Running a Timed Sample Calibrate pump flow rate using representative sampling medium (see Calibrating Flow Rate).
  • Page 21 Setting Up Timed Sample Presets (Includes Continuous and Intermittent Sampling) An alternative to programming a quick timed sample before each run is to save sample runs that are performed on a regular basis as timed sample presets (P1, P2, P3, or P4). Presets that are already programmed will display with a white background and can be edited in touch screen menus or DataTrac Pro Software.
  • Page 22 Timed Sample Preset Options Continuous Sample Enter the total duration of the sample run and specify a start date, if desired. Touch Continuous soft key. Enter total sample time in minutes. Touch checkmark to accept. P1 Start Time screen displays. Select option: Date touch to edit start date.
  • Page 23 Timed Sample Preset Options - continued Intermittent Sample Enter the total duration of the sample run, and then specify number of minutes the pump is to run and number of minutes the pump is to pause during a single cycle. The AirChek TOUCH will calculate the number of run/pause cycles and the estimated volume.
  • Page 24 Accessing History Touch Menu soft key. Touch History. A short history of Touch up/down arrows to scroll the latest sample run displays. through a maximum of 1042 history records. Once the maximum number of records is reached, old records will be overwritten without warning. To avoid loss of data, upload sampling history to PC using DataTrac Pro Software on a weekly basis.
  • Page 25 Using Pump with PC and DataTrac Pro Software The AirChek TOUCH Sample Pump communicates with a PC via e-Cradle and DataTrac Pro Software. DataTrac Pro Software is available as a download (requires Internet connection). DataTrac Pro Hardware Accessory Kit Cat. No.
  • Page 26: Maintenance

    Maintenance Replacing the Battery Pack Review Notes and Cautions on page 3 before proceeding. Turn pump off before removing battery pack. Turn the pump off by pressing and holding briefly the recessed power button on the side (screen turns off). Remove the existing battery pack.
  • Page 27 Replacing the Belt Clip Remove the screen cover. a. Remove the two screws from the top of the screen cover mounting block. b. Lift off the screen cover and mounting block. Note: Do not remove the two lower hex nuts from the main case. Remove the screw from the bottom of the belt clip and pull the screw through the opening in the clip.
  • Page 28 Performing a Full Calibration (Reset Compensation System) CalChek Full Calibration, also known as CalChek Full or Multiple-point Calibration, is used to calibrate the pump compensation system across the range of operational flows following maintenance/repair. Full Calibration requires a chek-mate Calibrator with CalChek ( ), Standard Charging Cradle (Cat.
  • Page 29 Preparing the CalChek Communication Cable Connect CalChek Communication Cable to the chek-mate calibrator and pump charging cradle (see below). Install one connector end of cable into CalChek Insert other connector end into CalChek interface socket on chek-mate. port on back of charging cradle (e-Cradle shown).
  • Page 30: Troubleshooting Guide

    User may replace external components such as the inlet filter, battery, protective screen cover, and/or belt clip. Service must be done by SKC to maintain performance and IS rating. Warranty is void if pumping compartment is opened by user. Resetting the Pump Manually If pump will not respond to touch screen commands, reset the pump microprocessor manually.
  • Page 31: Accessories/Replacement Parts

    * Li-Ion Battery Testing and Shipment Rechargeable lithium-ion batteries for use with SKC sample pumps have been tested in accordance with the UN Manual and are proven to meet requirements of each test in the UN Manual of Tests and Criteria, Part III, subsection 38.3. The batteries are rated below 100 watt-hours (Wh).
  • Page 32 • Intrinsic safety: UL Class I, Div. 1, Groups A,B,C, and D; Class II, Div. 1, Groups E,F, and G; Class III, Div. 1 hazardous locations when used with SKC battery pack model P75718; T-Code T3C. Exia; Class I, Zone 0, Gp IIC (SKC Cat. No. 220-5000TC) •...

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