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KODERA CASTING C377G Instruction Manual

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Instruction Manual
Ver.4
Please read this manual carefully before using the CASTING C377G.
Be sure to observe all precautions to ensure safe operation.
We recommend that you keep this manual handy so that you can take it out and
read it whenever you need it.

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Summary of Contents for KODERA CASTING C377G

  • Page 1 Instruction Manual Ver.4 Please read this manual carefully before using the CASTING C377G. Be sure to observe all precautions to ensure safe operation. We recommend that you keep this manual handy so that you can take it out and read it whenever you need it.

  • Page 2: Safety Precautions

    Safety Precautions If you do not operate this unit properly, it may result in failure or accident. Please read this instruction manual carefully before operating this unit. ◎In this manual, safety instructions are indicated with “CAUTION” or “WARNING”. WARNING ： Improper handling may result in death or serious injury.

  • Page 3: Precautions For Installation

    ：When cleaning, maintenance, or inspection, be sure to unplug the CAUTION power cord and disconnect the power to the unit. It may cause injury or electric shock. ：Make sure to close the air valve during cleaning, maintenance, CAUTION and inspection. It may cause injury.
  • Page 4 A ground-fault circuit breaker must be installed. CAUTION ： If a ground-fault circuit breaker is not installed, it may cause electric shock or fire. Make sure to use the supplied power cord only for this unit. CAUTION ： Make sure to have the power cord installed by a qualified and authorized contractor in accordance with the relevant laws and regulations.

  • Page 5: Table Of Contents

    Index ・Precautions for use ..................１ ・Precautions for installation ................. ２ １．Name of front mechanism part ................. ５ ２．Rear power box and air regulator ..............６ ３. Explanation of each part of the operation panel ..........７ ４. Operation screen ....................８ 《Basics》...

  • Page 6: １．Name Of Front Mechanism Part

    Name of front mechanism part １． ⑱ ⑪ ⑩ ① ⑰ ⑦ ⑬ ⑫ ⑧ ② ⑭ ④ ③ ⑤ ⑥ ⑯ ⑮ ⑨ ①Front side roller ① ⑩ Air pressure adjustment knob to blow off insulation chips ⑪Roller air pressure adjustment knob ②Front side roller ②...

  • Page 7: ２．Rear Power Box And Air Regulator

    ２．Rear power box and air regulator ⑧ ⑦ ③ ⑨ ④ ② ① ⑥ ⑤ ⑩ ①Inlet・・・・ Connect the supplied power cord and supply single phase AC100V~240V. ②Breaker switch・・・・ This is the breaker for supplying and disconnecting power to the unit. Turn it ON when using this unit.

  • Page 8: Explanation Of Each Part Of The Operation Panel

    ３. Explanation of each part of the operation panel Explanation of each part Keys in this setting screen are indicated （Ａ）Setting screen（Touch panel） by《 》. （Ｂ）Power switch・・・Power ＯＮ/ＯＦＦ switch － （Ｃ）Numerical value setting keys（Numeric keys） Numeric keys from [0] ～ [9] [ .

  • Page 9: Operation Screen

    ４. Operation screen 《Basic》 screen for standard processing. Do not select ③ to ⑨ on the《Motion》screen（P. １３）. ①《Front Strip Length》 ：Setting of the stripping length of the front side insulation. ②《Front Half Strip Length》 ：Setting of the half-stripping length of the front side of the wire.
  • Page 10 ⑩《Setting Pieces》 ：Setting of the pieces to be processed. ⑪《Current Pieces》 ：Processed pieces of wire. During processing, the number of 《 Current Pieces》 (the number of pieces processed) will increase constantly. If it is necessary to set the number of pieces processed to "0", press《Current Pieces》...
  • Page 11 How to set processing conditions Process the wire as shown in the figure below. １. Wire size ８sq Required pieces １pc Touch required items on setting screen to input《 》. Press each keys for［ ］. ① 《Front strip length》 ［１０］ ［ＳＥＴ］...
  • Page 12 ・The above table should be used as a guide, as the《Core diameter》value may change depending on the wire material to be processed, even for the same number of wires. ・The best depth of the blade when stripping is when the blade is barely into the core wire, but there is a risk of snagging the core wire when stripping.
  • Page 13 Press [START] button to execute cutting and rotate the roller to process the wire. ・Check the stripping condition and total length of the processed wire, and if there are no problems , re-input the number of strips and total length and start the main processing. ・Activate 《Step by step mode》on《Machine adjustment screen》on P.23 and press ［START］button, it is possible to proceed while checking each operation one step at a time.
  • Page 14 《Motion》 Screen Touch《Motion》from any screen to display it. ①《Motion》 ：The orange light comes on when any of ③ to ⑧ is set.( The above light blue lights up during standard processing.) ②《Marker》 ：Set this option when a device for printing on wires is installed. Lights up brown when the operation or value is set.
  • Page 15 the rear end is from the rollers. The normal value is [0 mm]. (It is possible to input from 0 mm to 99.9 mm) Even If the value of 《 Rear roller open addition 》 is set to [0 mm], A piece of advise：...

  • Page 16: Basics

    When《Sheath strip》is set, 《Diameter》 ・ 《Blade move back》of the outer insulation can be set. （Refer to P.１９） Outer insulation In the above screen, the front core diameter is set to 3.9mm, the blade move back is set to 1mm and the outer insulation diameter is set to 5mm, the blade move back is set to 1mm. ⑦《Double strip》...

  • Page 17: Short Mode

    《Short mode》 Select ③《Short mode》 in 《Motion》Screen（P.１３）. If the remaining insulation is less than 123.9 mm, set《Short mode》. (This is not an automatic switch) If the remaining insulation is 123.9 mm or less and trying to process it in the normal processing mode,［Setting Error Total Length］will be displayed on the screen.
  • Page 18 《Basic》screen at《Divide strip》 Select ④《Divide strip》on《Motion》screen（P.１３） For divide strip processing, make sure to enter numerical values in the half strip length. ① 《Front strip length》 ：Setting of the stripping length of the front side insulation. ② 《Front half strip length》 ：Setting of the half-stripping length of the front side of the wire.
  • Page 19 《Basic》screen at《Double strip》 Select ⑦《Double strip》on《Motion》screen（P.１３） ① 《Front strip length》 ：Setting of the stripping length of the front side insulation. ② 《Front half strip length》 ：Setting of the half-stripping length of the front side of the wire. ③ Set the double stripping length for the front side insulation. Unit: 0.1mm ④...
  • Page 20 《Basic》screen at《Sheath strip》 （half-stripping of core wire） Select on《Motion》screen（P. ⑧ １３）. The above picture was created in a half-stripping state to make the settings easier to understand. It is not displayed on the screen of this machine. ①《Front strip length》 ：Setting of the stripping length of the front side insulation. ②《Front half strip length》...

  • Page 21: Sheath Strip》(Half-Stripping Of Outer Insulation)

    《Basic》screen at《Sheath strip》(half-stripping of outer insulation) Select ⑨ on《Motion》 screen（P.１３）. The above picture was created in a half-stripping state to make the settings easier to understand. It is not displayed on the screen of this machine. ①《Front strip length》 ：Setting of the stripping length of the front side insulation. ②《Front half strip length》...
  • Page 22 《Marker》on《Motion》screen Select《Marker》 on《Motion》screen（P.１３） A piece of advise：Use this setting when connecting and using a marker device. The screen on the left shows all the options displayed by the marker for explanation purposes. Depending setting, some options may be displayed, and some may not.
  • Page 23 ⑧《Print interval》 《Rear print point》 ： If《Both ends marking》 《Separate marking》are selected,《Rear print point》is displayed. If any other options are selected,《Print interval》is displayed instead. 《Rear print point》 ：Set the position for printing on the rear end. （Distance from the rear end of the wire） 《Print interval》...

  • Page 24: Machine Adjust

    《Machine adjust》screen Touch 《Machine adjust》from any screen to display it. ① 《Language selection》 ：Select the language to be displayed on the C377G operation panel. ② 《Memory write》 ：Use the numeric keypad to enter the number where the current setting is to be stored, then press [SET] to display the confirmation screen, and touch [Yes] to write the setting into memory.
  • Page 25 ⑦ 《Feed speed》 ：This is the setting for the speed of the roller except when stripping off the insulation. ⑧ 《Strip speed》 ：This is the setting for the speed of the roller when stripping off the insulation. ⑨ 《Blade speed》 ：This is the setting of the speed of the blade except when cutting wire. ⑩...

  • Page 26: ５．About Length Measurement And Cutting Of Tubes Only

    ５．About length measurement and cutting of tubes only Enter《Total length》and《Setting pieces》only, then set《Front strip length》,《Front half strip length》,《Rear strip length》and《Rear half strip length》to “０”. Any value of《Core diameter》 and《Blade move back》is irrelevant for cutting process only. Press [START] key to start processing. A piece of advise：When cutting 123.9 mm or less in length, use《Short mode》.

  • Page 27: ８．Replacement Of Guide Pipe

    ８．Replacement of guide pipe CAUTION Be very careful about the tightening position of the B, D, and E screws. ： The guide pipe may not be able to be removed. Rear intermediate guide pipe Rear moving guide pipe Front moving guide pipe Front intermediate guide pipe Entrance guide Removing intermediate guide pipe（Same for front and rear）...

  • Page 28: Replacement Of Entrance Guide

    Removing moving guide pipe （１） Remove the four screws from C and remove the moving guide pipe with its holder. （２） Loosen the hollow screw D and remove the moving guide pipe. Attachment of moving guide pipe （１） The unit of the moving guide pipe is the same for both the front and rear. Insert it slowly into the holder paying attention to the entrance and exit.

  • Page 29: １０．Replacement Of Blades

    １０．Replacement of blades CAUTION: Handle the blades with care. Removing blades （１）Touch《0.45mm》on the《Machine adjust》to close the blades. (Refer to P.２３) （２）Turn off the［Power switch］and turn off the power. （３）Stop the air supply by controlling the air open/close valve. (Refer to P.６) （４）Move the front moving guide pipe on the right side of the cutter block to the back, remove the four screws C, and remove the guide pipe with its holder.
  • Page 30 Attachment of blades （１） In the above condition, tighten screw D in four places while holding the upper blade firmly against the back side of the upper blade guide to secure it. （２） While holding the lower blade firmly against the back side of the lower blade guide, tighten screw E in four places to secure it.

  • Page 31: １１．Trouble Shooting

    １１．Trouble shooting Symptoms Where to check How to fix it １）No power on Is the 《Emergency stop switch》 Turn the《Emergency stop switch》 pushed in? clockwise to release it. Is the breaker shut off? Turn on the breaker. ２）Only the front end is Is the《Core diameter》...
  • Page 32 Symptoms Where to check How to fix it Is the blade worn or chipped? ６） Scratches on the whole Replace the blades. (Refer to P.２ insulation, the front ８) and rear ends, and Is the position of the blade out Reattach the blade.

  • Page 33: １２．Main Parts List

    １２．Main parts list C377G Picture Description Part no. Remarks Entrance guide pipe 13φ 0J-004-13 Entrance guide pipe 15φ 0J-004-15 Entrance guide pipe 17φ 0J-004-17 Entrance guide pipe 22φ 0J-004-22 For a set of entrance guide,intermediate 0J-005-.. guide pipe and moving Intermediate guide pipe guide pipe...

  • Page 34: １３．About Each Board

    １３．About each board MDU5860 BOARD（①～⑨） ・ The boards are located inside the C377G after removing the back cover. MDU5860 BOARD There are cap screws F behind the hole. The motor that corresponds to each MDU board is shown on the sticker at the top. To remove the board from the unit, loosen the cap screws F at the back of the holes (two places) on the MDU5860 board.
  • Page 35 CASM5 BOARD（⑪MAIN BOARD） ・It is located on the back side of the operation panel. ・When maintenance work is required, turn off the circuit breaker of the unit, remove the six screws G from the operation panel box, and open it slowly. ⑪CASM5 BOARD THE OPERATION PANEL BOX OPEN A piece of advice：Be careful not to pinch the harness when closing the operation panel box.

  • Page 36: Specifications

    Specifications MODEL CASTING C377G OUTER W: 710 mm × D: 470 mm × H: 1400 mm DIMENSIONS WEIGHT 156 kg AC100V～AC240V（Single Phase） ±10％ 50Hz/60Hz POWER SOURCE （Worldwide Input Voltage） POWER 65Wh（Standby） 191Wh（Maximum） CONSUMPTION 8ℓ/min 0.7MPa AIR SOURCE Use clean and dry air 0.1 mm～99999 mm...

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