Related Manuals for KODERA CASTING C385A
Summary of Contents for KODERA CASTING C385A
- Page 1 Instruction Manual Ver.9 CASTING C385A. LEASE READ THROUGH VERY WELL BEFORE OPERATING Caution must be strictly observed safety. It is recommended to keep this booklet nearby for your reference.
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Page 2: Notes On Safety
Notes on Safety Please read over carefully the instructions contained herein before installation, and use this control unit properly in the optimum method. Please store this instruction manual in a safe place. ◎In this section, safety notes are shown under two categories; "Warning" and "Caution". Warnings: If not observed, serious injury may result. -
Page 3: Precautions In Installation
Caution：Before cleaning, maintenance or inspection, make sure to remove the power cable and check if the device is not energized. It may result in injuries or electric shock. Caution：Consult your local sales agent for repair. Improper repair may cause electric shock or fire. Caution：The measure attached to this unit in only for reference. -
Page 4: Table Of Contents
CONTENTS NOTES ON SAFETY ......................2 ....................2 RECAUTIONS IN ANDLING ..................3 RECAUTIONS IN NSTALLATION A.EXPLANATION OF THE COMPONENTS ON THE OPERATION PANEL ....5 B. NAME OF THE COMPONENTS ON THE FRONT MECHANICAL SECTION ..5 C. HOW TO TURN ON THE ELECTRIC POWER SOURCE AND AIR SUPPLY ... 6 D. -
Page 5: A.explanation Of The Components On The Operation Panel
A.Explanation components operation panel Explanation of components The keys of this setting screen are displayed in (A) Setting screen parentheses 《 》. (B) POWER・・・Power ON/OFF switch button － (C) Keys for numerical value setting ( Ten keys） Keys for numerical value setting from [0] to [9] [ .] ・・When the numerical value less than 0 is input The keys of this setting screen are displayed in... -
Page 6: How To Turn On The Electric Power Source And Air Supply
C. How to turn on the electric power source and air supply Air Coupler Fuse Insertion Opening for Plug ①How to turn on the power ・A Plug Insertion Opening is next to the fuse on the down side of the back side of the C385A main body. -
Page 7: For R Blade （Striking Round Blade
D. For R Blade （Striking Round Blade） 1. Operation Panel 《Basic》 Screen ①《Front Strip Length》：Setting of the stripping length of the front side of the wire.(0~1500mm) ※By input more than 190mm, a left-sided belt feeding department opens during processing. ②《Front Half Strip Length》：Setting of the half stripping length of front side of the wire. - Page 8 ⑧《R blade Close Timing》：Time until belts start operating after turning ON the air solenoid. Unit: 0.01sec ⑨《R blade Open Timing》：Time until the belts start after turning OFF the air solenoid. ⑩《Total Length Correction》：When “Set Total Length” and “Actually processed total length of the wire”...
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Page 9: How To Set Up The Processing Conditions
How to set up the processing conditions １００ ５０ ８０ ３０ ４００ 1. The wire above is going to be processed. 2. According to the wire to be processed, attach the R blade which we have made up.（See P.23） 3. Input the processing size. ①... -
Page 10: Pressure Adjustment
Adjust the left side belt gap by turning the dial to the level where the wire to be processed is not to be pulled out when you pull it with your hand. Usually it is from caracole to 360 degree turn to the downward from the position where the wire sensor light goes off. Left Side Belt Gap Adjusting Dial Caution・・・Depending on the type of the wire, the gap should be wider or narrower. -
Page 11: Divide Half Strip
both sides on the front panel. The larger numerical number is the stronger pressure. 3. Divide Half Strip When long stripping can’t be performed because of strong adhesion of the core wire, it is done by dividing. Procedure to set the conditions to actually process the wire like below figure is shown. ８０... - Page 12 ・Process of the front side is illustrated by a picture. ２５ ２０ Firstly, semi strip 20mm out of 25mm of front half-strip length by division. ２０ ２５ Semi strip 20mm out of 25mm of front half-strip length by division once more. ２５...
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Page 13: Motion》Screen
《Motion》Screen From any screen , if 《Motion》 is touched, this screen will be displayed. ①《Motion》 ：It will light up when the setting is that optional extras are not equipped. ②《Marker》 ：This key is set when marker which marks on the wire is attached. （See P.14）... -
Page 14: Motion》Screen At 《Marker
《Motion》Screen at 《Marker》 Select《marker》on the 《Motion》screen （P.13）. Set these functions when you use marker. On the above screen, all of the items in marker are displayed to explain. Depending on the setting, items to be displayed change. ①《Both Ends Marking/Equally-Spaced Marking》：Setting how to mark on the wire which is finished. - Page 15 ⑦《Specified Number》 ：When 《Number of Specified》 at ② has been selected, set how many times to mark on a wire at even intervals. ⑧《Print Interval》 《Rear Print Point》 ： When 《Both Ends Marking》 《Separate Marking》 have been selected, 《Rear Print Point》is displayed. When others are selected, display is changed to 《Print Interval》.
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Page 16: Machine Adj》Screen
《Machine Adj》Screen From any screen, by touching 《Machine Adj》, it will be displayed. ①Language Selection：Selection of Language displayed on the operation panel of C385A. ②《Memory Write》：From“0” to “500” ③《Memory Read》：From “0” to “500” ④《Total Length Correction》：Only the cutting length is corrected. ⑤《Discharge Time》... -
Page 17: For V Blade
E. For V Blade 《Basic》Screen ①《Front Strip Length》：Setting of the stripping length of front side of the wire. (0~1500mm) ※By input more than 190mm, a left-sided belt feeding department opens during processing. ②《Front Half Strip Length》：Setting of the half stripping length of front side of the wire. -
Page 18: How To Set Up The Processing Conditions
How to set up the processing conditions Wire size 0.75sq Setting pieces 10 pieces 1.Select 《V Blade》 of the 《(Strip) Blade Options》 on the 《Motion》 screen. 2.Wire Processing of above picture is going to be performed. ① 《Front Strip Length》 [5] [0] [SET] ②... - Page 19 Depth of the blade when stripping should be as deep as possible but not damage the core. In case that the blade scratches the core wire, set the numerical value of 《Blade Move Back》 to open the gap of the blade which once cut in by the numerical value of the 《Blade Move Back》 and strip.
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Page 20: Trouble Shooting
F. Trouble Shooting Symptom Cause to be supposed How to repair ①Cutting speed is too fast. Decrease the cutting speed. （See P. 16） Cannot cut ②V blades are damaged or Replace V blade with new one. （See P.23） get blunted. Narrow the right side belt feed gap. - Page 21 ⑦ Numerical value of 《 R In put the bigger value to 《R blade ON blade ON Time 》 is not Time》 enough. (R blade) (See P.7) ⑧ V blade is damaged or Replacement of the V blade. （See P.23） gets blunted.
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Page 22: Replacing The Guide Pipe
G. Replacing the guide pipe ①Remove screw Ａ and then remove guide pipe with the holder together. ② When reassembling, fix the holder so that the knock pin is inserted into the knock hole of the holder base, and fasten it with the screw A. H. -
Page 23: Replacing The Belt
I. Replacing the belt ①Turn OFF the power. Turn the dial upward → Widen the gap ② Turn the roller gap adjusting dial to widen the gap between the upper and lower belts. Turn the dial downward →narrow the gap (See Fig.1) Fig.1 Caution ：... - Page 24 ③ Remove screw(C),and pull out the upper cutter to the arrow direction. (Fig, 3) Upper V blade ④To mount the cutter, first insert the upper cutter into the upper cutter holder to reverse Upper blade holder the direction of the arrow as shown in Fig.3, and fix it with screw(C).
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Page 25: Replacing The R Blade
. Replacing the R blade Cautions : Be extremely cautious when handling the cutting tool. Removal ; Remove screw (A) and the mid guide Loosen the screw (B) of air cutter block and then the R blade. (See Fig, 2) Pull the upper blade downward. -
Page 26: How To Change The Position Of The Stripping Blade Block
L. How to change the position of the stripping blade block ①It removes "the Y letter block" attached to the right air cutter block with the screw B. ②It gains "a" removed Y type block with the screw E in the left. - Page 27 M. Main spare parts list NAME OF PARTS CODE NOTE Guide Pipe Set 4φ C355-103-A Long 2pcs,+Short 2pcs,=1set Guide Pipe Set 5φ C35-103-B 〃 Guide Pipe Set 6φ C355-103-C 〃 （Standard） Guide Pipe Set 7φ C355-103-D 〃 Guide Pipe Set 8φ C355-103-E 〃...
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Page 28: Specifications
Specifications Model C385A Outer Dimensions W:716mm × D:430mm × H:266mm Weight 44 kg AC 100 V ～ 240 V ±10％ 50Hz／60Hz Power Source 50 W（rating） 350 W（max.） At AC100V Power Consumption Air supply Approx. 0.06 liter/once 0.5MPa (Use clean dry air.) Cutting length 210mm ～...
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