Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for KODERA CASTING C300A
Summary of Contents for KODERA CASTING C300A
- Page 1 Instruction Manual Ver.4.1 Please read this instruction manual carefully before using ＣＡＳＴＩＮＧ Ｃ３００A. Please observe the safety precautions to operate this device safely. Please keep this book at hand so that you can read it whenever necessary.
-
Page 2: Precautions For Use
Safety Precautions If you do not operate this device properly, it may result in failure or accident. Please read this instruction manual carefully before operating. ◎In this manual, safety instructions are indicated with “CAUTION” or “WARNING”. Warning： If you do not observe this item properly, it may result in death or severe injury. Caution：... -
Page 3: Precautions For Installation
Caution：The measure attached to this unit is only for reference. If you need precise measurement, take its measurement with your measure. Caution：Don’t modify this unit. ・Precautions for Installation Warning：Install this unit where it can support the weight and level for sure. If not properly installed, it may cause injury due to the fall down of this device and vibration or operation noise may become louder. -
Page 4: Table Of Contents
Contents Safety Precautions ....................１ ・Precautions for Use ..................１ ・Precautions for Installation ................２ 1．Part Names of the Front Mechanical Section ............４ 2. Explanation of Components of the Operation Panel ..........４ 3.How to attach and use CN-03（Straightening machine） ......... ５ 4.Operation Panel 《Basics》... -
Page 5: 1．Part Names Of The Front Mechanical Section
1．Part Names of the Front Mechanical Section Name of the components ③ ④ ① ② ⑪ ⑩ ⑦ ⑭ ⑧ ⑫ ⑬ ⑨ ⑤ ⑥ ①Left side roller ＵＰ／ＤＯＷＮ knob ⑦Upper left roller ②Right side roller ＵＰ／ＤＯＷＮ knob ⑧Lower left roller ③Left side roller gap adjustment dial ⑨Lower right roller ④Sensor signal lamp for wire detection... -
Page 6: How To Attach And Use Cn-03（Straightening Machine
3.How to attach and use CN-03（Straightening machine） ・How to Mount Mount the straightening machine with cap screws as the left picture. ・How to Use Push ○ a levers right and left to remove the lock and straightening part is widened. ○... -
Page 7: Operation Panel
4.Operation Panel 《Basics》 Screen Standard Processing When not selecting ④～⑦ on the 《Motion》 Screen（P.１１）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Half Strip Length》：Setting of the half stripping length of the front side. ③《Total Length》 ：Setting of the cutting length of the wire. Unit: 0.1mm ④《Rear Strip Length》：Setting of the stripping length of the rear side insulation. - Page 8 ⑫《Batch Pieces》：Number of pieces to be batched. For example, you can set this when you need 20 bundles of 50 pieces totaling 1000 pieces. 《Setting Pieces》 ［１］［０］［０］［０］［ＳＥＴ］ 《Batch Pieces》 ［５］［０］［ＳＥＴ］ ・ Each time the set number of batch pieces is completed, the device stops automatically.
- Page 9 How to set up the processing condition Wire size 0.3sq Required number １０pieces 1.The wire of the above picture is to be processed. Input ① 《Front Strip Length》 ［３］ ［ＳＥＴ］ ② 《Front Half Strip Length》 ［０］ ［ＳＥＴ］ ③ 《Total Length》 ［７］...
- Page 10 Depth of the blade when stripping should be as deep as possible but not damage the wire. It may scratch the wire. In that case, set the numerical value of 《Blade Move Back》 to open the gap of the blade which once cut in by the numerical value of the 《Blade Move Back》...
- Page 11 5．Setting of the wire ①：Keep the right side roller ＵＰ／ＤＯＷＮ knob Ｕ（ＵＰ） position (roller is up). ②：With your hand, insert the wire from the right side wire guide, the right side roller, the guide pipe to a little bit left from the blade. But if it’s too longer, it causes errors. Then down the right side roller ＵＰ／DOWN knob to Ｄ(DOWN) position.
-
Page 12: Motion》 Screen
《Motion》 Screen From any screen, this screen is displayed by touching 《Motion》. ①《Motion》：It will light up when none of any optional equipment is attached. ②《Marker》：This key is set when the equipment which marks on the wire is attached. （See P.１７） ・Standard Processing：In case that any of ④～⑦... -
Page 13: Basics》 Screen At 《Short Mode
《Basics》 screen at 《Short Mode》 Select 《Short Mode》 at 《Motion》 screen （P.１１）. When the length of the remaining The left side roller is UP. insulation is less than １9.9mm Half Strip processing of a short length wire can be processed at short mode. -
Page 14: Basics》 Screen At 《Divide Strip
《Basics》 screen at 《Divide Strip》 Select 《Divide Strip》 at 《Motion》 screen （P.１１）. Divide Strip processing must be input at Half Strip Length ①《Front Strip Length》：Setting of the striping length of the front side insulation. ②《Front Half Strip Length》：Setting of the half stripping length of the front side. ③Setting of the divide stripping length of the front side insulation. -
Page 15: Basics》 Screen At 《Double Strip
《Basics》 screen at 《Double Strip》 Select 《Double Strip 》 at 《Motion》 screen（P.１１）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Half Strip Length》：Setting of the half stripping length of the front side. ③Setting of the insulation length of the front side which is not stripped. Unit: 0.1mm ④《Total Length》：Setting of the cutting length of the wire. -
Page 16: Basics》 Screen At Dual Striping （Half Stripping Of Core Wire
《Basics》 Screen at Dual Striping （Half stripping of core wire） Select ⑥ on 《Motion》 Screen （P.１１）. At above figure, Half-Strip scene is displayed so that setting becomes easily understandable. But it is not displayed on the screen of the device. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. -
Page 17: Basics》 Screen At Dual Striping (Half Stripping Of Outer Insulation)
《Basics》 Screen at Dual striping (half stripping of outer insulation) Select ⑦ on 《Motion》 screen （P. １１） At above Figure, Half Strip scene is displayed so that setting becomes easily understandable. But it is not displayed on the screen of the device. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. -
Page 18: Motion》 Screen At 《Marker
《Motion》 screen at 《Marker》. Select 《Marker》 at 《Motion》 screen （P.１１）. Set these function when you use marker. On the above screen, all the items in marker are displayed for explanation. Depending on the setting, items to be displayed change. ①《Both Ends Marking/Equally-Spaced Marking》：Setting how to mark on the wire which is finished. - Page 19 ⑥《Stamp/Inkjet》：Select the type of the marker to use. ⑦《Specified Number》：When 《Number of Specified》 at ② has been selected, set how many times to mark on a wire at even intervals. ⑧《Print Interval》《Rear Print Point》： When 《 Both Ends Marking 》 《 Asynchronous Marking 》 are selected, 《 Rear Print Point》...
-
Page 20: Machine Adj》 Screen
《Machine Adj》 Screen From any screen, by touching 《Machine Adj》, it will be displayed. ①Language Selection ：Selection of language displayed on the operation panel of C300A. ②《Memory Write》：From “0” to “500”. ③《Memory Read》：From “0” to “500”. ④《Total Length Correction》：Correction of cutting length only. ⑤《Discharge Time》：Use this function when optional CC-100（conveyer）is attached. - Page 21 Setting of ≪Core Diameter≫ and ≪Blade Move Back≫ of a ≪Basics≫ screen is usually applied to a Front and a back end likewise, but when You’d like to establish it separately respectively, it's used. On the≪Motion≫screen,Set the ≪Front Core Diameter≫ Select≪Front Core diameter≫, ≪Front Core Diameter≫≪Front Blade Move Back≫...
-
Page 22: 5．In Case Of Tube Or Cutting Only
5．In case of tube or cutting only Input 《Total Length》 only. 《Front Strip Length》, 《Front Half Strip Length》, 《Rear Strip Length》 and 《Rear Half Strip Length》 should be “０”. Any numerical value is acceptable for 《Core Diameter》 and 《Blade Move Back》. Setting Pieces and Gap Adjustment are required. -
Page 23: １0．Replacement Of Blades
１0．Replacement of Blades Handle the blades with careful attention. It may cause injuries. ・ Demount of the lower blade Loosen the arrowed screw and pull up the blade. ・ Demount of the upper blade First of all, demount the left side upper roller. Loosen the arrowed screw and pull down the upper blade to take out. -
Page 24: 11．Trouble Shooting
11．Trouble Shooting Symptom Where to check How to repair １）Wire is not set automatically. Isn’t it 《Short Mode》? Clear the 《Short Mode》. (See P.１１) Rollers don’t rotate. It starts processing as Isn’t the left side roller UP? Make it ＤＯＷＮ. soon as it starts. - Page 25 Symptom Where to check How to repair ５）All over the insulation, Isn’t the roller gap too narrow? Widen it. （ See P, ９ 「 Roller gap both front and left ends adjustment」） core wire Roller pressure of right and left scratched.
-
Page 26: Main Consumable Supplies List
12.Main Consumable Supplies LIst Design & Figure Product Name Order Number Remarks Guide Pipe １φ 0A-001-A0 Guide Pipe １．５φ 0A-001-B0 Guide Pipe ２φ 0A-001-C0 Standard Guide Pipe ２．５φ 0A-001-D0 Guide Pipe ３φ 0A-001-E0 0A-003-A0 5pcs/set Spare Pipe only 1φ 0A-003-B0 5pcs/set Spare Pipe only １．５φ... -
Page 27: 13．Guideline To Select The Guide Pipe
13．Guideline to Select the Guide Pipe ＡＶ ＡＶＳ ＡＶＳＳ Ｓｑ Final OD Guide Pipe Ｓｑ Final OD Guide Pipe Ｓｑ Final OD Guide Pipe １．８mm ２．５ φ ２．０mm ２．５ φ １．５mm ２ φ ２．２mm ３ φ 0.85 ２．２mm ２．５ φ １．７mm ２... -
Page 28: Specifications
Specifications Model C３００A Outer Dimentions W:３７０ｍｍ×D:３７０ｍｍ×H:２９６ｍｍ Weight ２４ｋｇ Power Source ＡＣ １００Ｖ ～ ２４０Ｖ（Single Phase） ±１０％ ５０Ｈｚ／６０Ｈｚ At ＡＣ１００Ｖ Power Consumption ３３Ｗ（Rating） １８２Ｗ（Max） Settable Cutting ０．１ｍｍ～９９９９９ｍｍ Length Less than ±（０．１＋０．０００５×Ｌ）ｍｍ Cutting Tolerance Ｌ＝Cutting Length （Depending on the wire） Front End ０．１ｍｍ～９９９ｍｍ(Possible Input Value) Settable Strip Length Rear End ０．１ｍｍ～９９９ｍｍ(Possible Input Value)
Need help?
Do you have a question about the CASTING C300A and is the answer not in the manual?
Questions and answers