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KODERA CASTUGNON C556SZ Instruction Manual

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SZ
Ver13
Instruction Manual
Please read through very well before operating CASTUGNON C556SZ.
Caution must be strictly observed for safety.
It is recommended to keep this booklet nearby for your reference.

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Summary of Contents for KODERA CASTUGNON C556SZ

  • Page 1 Ver13 Instruction Manual Please read through very well before operating CASTUGNON C556SZ. Caution must be strictly observed for safety. It is recommended to keep this booklet nearby for your reference.

  • Page 2: Safety Instructions

    Safety Instructions When you do not operate the unit properly, it may cause failures or accidents. Please read this instruction manual carefully, before you start operating the unit. In this manual, safety instructions are indicated with “CAUTION” or “WARNING”. WARNING: When not observed, it may result in death or severe injuries. CAUTION: When not observed, it may result in middle or light injuries or material damages.
  • Page 3 WARNING When soldering, use an exhausting unit. If ventilation is not appropriate, fine particles of solder may go into air and cause heavy-metal intoxication. WARNING Other than when cleaning the soldering bath, do not open the cover of the soldering bath.
  • Page 4 If the loaded computer is damaged, the processing data and the data, which has been written in the memory, might be lost. Please save your data in other computer. Even if the damage of the computer might cause a loss of your data, Kodera Electronics Co., Ltd. does not take any responsibility for it.

  • Page 5: Cautions When Installing The Unit

    Cautions when installing the unit WARNING Please install the unit in a stable and horizontal place. The weight of the unit should be taken into consideration. When not installed properly, the unit may fall down and cause injuries or the operation noise may be loud.

  • Page 6: C550 Name Of Each Part

    C550 Name of Each Part 3 Meka Operation Panel Crimper 1 Meka W Roller Unit 4 Meka Solder Bath （Twister） CN-4501 CN-4503 CN-4505...

  • Page 7: Table Of Contents

    Index Safety Instructions ........................1 Cautions when operating the unit .................. 1 Cautions when installing the unit .................. 4 C550 Name of Each Part ......................5 1) Handling Instructions ......................8 2) Unpacking and installing the unit..................8 3) Before operation ......................... 9 4) Power On and Power Off....................
  • Page 8 13) Adjusting the air pressure ....................57 14) Crimp force monitor ......................58 15) Solder Bath ........................65 16）Cleaning of Soldering Bath ..................... 70 17) Memory Function 1. Memory read out ...................... 71 2. Memory Write In ......................72 18) Take out Log ........................75 19) Exchanging parts ......................

  • Page 9: Handling Instructions

    1) Handling Instructions Power voltage is 220V. Use the attached power cable for C556. Use a dedicated outlet with enough power as a power source. Do not block the air outlet. Install the unit in a stable and horizontal place. Do not install the unit in a hot, humid, or wet place.

  • Page 10: Before Operation

    3) Before operation Power Box Operation Panel Power Box 1. Connecting the power cable ① Check if the power switch is off (O) on the operation panel. ② Insert the attached power plug into the power outlet. The power outlet is located in the power box, which is at the bottom left on the front side of the body.

  • Page 11: Power On And Power Off

    Power On and Power Off ①How to power on 1..Turn on the breaker of main body. ( Push “I” mark) 2. There is UPS button on the front door under the front press unit. Push the UPS button 5 seconds, so it makes sound.
  • Page 12 ②How to power off (Normal) 1.Touch the mark. ［Shut Down］ mark. 2.Touch 3.The computer will closing 4.When the screen blanks out, wait 5 seconds. 5. There is UPS button on the front door under the front press unit. Push the UPS button 5 seconds, so it makes sound.
  • Page 13 ③Emergency Switch ④Power Switch for the Unit (Power Switch) ③ Emergency Switch When there is an error or abnormality, press the emergency switch immediately. The power is turned off right away. To restore the unit, turn the emergency switch completely clockwise. The power is turned on again.
  • Page 14 5) Description of the LCD touch panel The display is a LCD screen with a touch switch function. When you touch the screen, it works as a switch. CAUTION: Do not press the touch panel too hard, give a strong impact, or press it with a pointed object.

  • Page 15: Wire Type Screen

    ・ Description of each setting screen Wire type screen … You can specify the length and number of wires to process. ①Core Diameter: Cutter depth when stripping the wire. (See page 34). ② Cutter Move Back: Distance that the cutter moves back to strip the wire. (See page 35). ③...
  • Page 16 ⑧Subtotal：displays the accumulated number of conformed items Example: Set it to “0” every morning before starting the operation. Then you can check how many conformed items are processed on that day. ⑨ Correction Screen : You can specify the cutter depth and correction length. When you touch the correction display, it is ◯...

  • Page 17: Front Crimping Screen

    Front Crimping Screen … You can specify the position of front crimping, timing of the shift down, and location of the sensor, among others. ① Swing Adjustment at Crimping: Adjust the guide pipe position right or left to locate the front end at the applicator crimping position.(See page 51) ②...
  • Page 18 ④ Shift Up Start Time Adjust： Set when to start the shift up. It is specified by how much the barrel should go up from the bottom dead point (0 mm) before it starts the shift up. Barrel Wire Barrel A wire is brought to the crimping position.
  • Page 19 ⑨ Terminal Feed Reverse: By changing the winding direction of terminal reel, you can make the movement of terminal feed guide plate for the end feed reverse. It is displayed when “⑧ Terminal Feed” is “ON.” Press［Terminal Feed Reverse］ to change the setting: ［Terminal Feed Reverse］→ ［Terminal Feed Normal］→［Terminal Feed Reverse］.

  • Page 20: 1 Crimper Screen

    No. 1 Crimper Screen … You can specify the crimp height and crimp force of the front crimper. ① Front Crimp Wave Form: The pressure waveform when the front terminal is crimped. ◯ A Y axis: Pressure When you press a number on y-axis, y-axis is highlighted with yellow.
  • Page 21 ④ Very fine, Fine, Normal, Coarse: Specify the tolerance from the standard waveform when processing with crimp force monitor. The selected key is highlighted with blue. Very Fine ： ±1.5% for the maximum pressure ±3% Fine： ±2.5% for the maximum pressure ±5% Standard: ±5% for the maximum pressure...

  • Page 22: Twist

    Twist ・・・・・・・ You can select a function of option CASY-645. ①Cover diameter: To specify the diameter of wire’s cover. (K cutter grasps the cover and twists.) ②Front twist strength: To specify the twist strength of wire ０ １ ２ ３ ４...
  • Page 23 Semi-strip Normal twist Twist Cut mode Cutting ３ Setting of the top right figure: [Wire Type][Rear End Strip Length][10][Set] [Wire Type][Rear End Semi-Strip Length][13][Set] ([0][Set] for automatic setting) [Twist][Cut after Twisting] ⑦Twisting direction: To set a twisting direction of wire. Each time you press here, it changes: [Twist normal] ...

  • Page 24: Soldering

    ⑧Twister Spped: The direction of K Cutters sliding, when twisting. ⑨K-Blade Open Speed: The speed of K cutter to open and close. Depending on a wire type, dislocation may occur at a higher motor speed. In this case, you should adjust each motor speed individually. １...
  • Page 25 ④Soldering Movement Stop: To stop the function from the wire transfer chuck (the chuck to move wires horizontally and apply flux) and thereafter. [Soldering Movement Stop]: To be set, when a wire is so short that the wire transfer chuck cannot grasp.
  • Page 26 ⑨Stop Position Before Soldering: Insert all the wires into the soldering tank, after stopping once at the position( after making the wire warmer), where the core wire touches the soldering surface. With this process, it can decrease the soldering bead, which causes in inserting the wire to the soldering tank.

  • Page 27: Motion

    Motion … Select a function of C556, such as an opening of the cutter, an error stop, etc. ①Normal Wire Cutter Opening: Change the cutter opening setting according to the thickness of wire. Thus you can increase the processing speed. [Thin Wire Cutter Opening] is for a wire, which is thinner than 0.3 sq (AWG#22).

  • Page 28: Speed

    Speed … You can specify the speed of each motor. Depending on a wire type, dislocation may occur at a higher motor speed. In this case, you should adjust each motor speed individually. １ ２ ３ ４ ５ ６ ７ ８...

  • Page 29: Front Seal Screen

    Front Seal Screen … You can specify the setting of waterproof seal insert crimping at the front end. ① Seal Length: Length of waterproof seal to be processed. ② Wire Insert Length: Length of wire to be inserted into the waterproof seal. ③...

  • Page 30: Other

    Other … To set the manual setting. ① Roller Pressure: The roller pressure is adjusted according to a wire type. If you store the setting, the pressure knob shall be adjusted according to the setting in the memory. ② Double Roller Pressure: Available only when the option W rollers are used. The roller pressure is adjusted according to a wire type.

  • Page 31: Memory Screen

    Memory Screen … You can store and recall the processing data ① Character enter keys You can enter the following 36 letters and characters (ABCDEFGHIJKLMNOPQRSTUVWXYZ！ “＃（ ）＊／：；) . To select a character, use keys. ② Character keys Press each character key directly to input in ④，⑤，⑥. ③...

  • Page 32: Before Crimping Terminals

    6) Before crimping terminals 1. Complete the wire cut and strip setting before you start terminal crimping. 2. Please follow the procedure as explained below until you can process the wire properly. 7) Wire processing without crimping terminals Total Length 1.
  • Page 33 ◯ ◯ Ｅ Ｄ : Press [Set]. The yellow blinking stops ◯ Ｄ and stays lit. : A stripped wire image is displayed. ◯ Ｅ To change the setting, press the [Front Strip Length] and repeat the procedure from the beginning. ◯...
  • Page 34 Guide Pipe 8. Setting wire Roller a. Turn on the power switch of the operation panel. Roller Up Knob b. Turn the roller gap knob completely to the left. (See page 32 for the detail.) Roller Gap Knob c. Turn ROLL UP Knob to the left and widen the roller gap. d.
  • Page 35 When processing rear end, the gripper holds a wire at the “Gripper Position. When a setting is long, it becomes closer to the stripping position. Grip As shown in Fig. A, when the grip position is close to the stripping position, wire does not get warped easily.
  • Page 36 : Press [Core Diameter]. ◯ Ｌ [Core Diameter] will blink yellow. ◯ Ｌ ◯ Ｍ Press [0][.][8][1][Set]. Yellow blinking stops ◯ Ｍ and stays lit. Now it is entered. If there is a scratch on a core, increase the setting. When it does not strip properly, decrease the setting.
  • Page 37 12. Setting the target piece to 50 pieces : Press [Target Pieces]. ◯ ◯ Ｐ Ｑ ◯ Ｐ [Target Pieces] blinks with yellow. : Press [5][0][Set]. Yellow blinking stops and ◯ Ｑ stays lit. Now it is entered. You can set the target pieces up to 999,999. As a test, set it to 2 to 3 pieces.
  • Page 38 Cutter 13. Adjusting the Pressure and Roller Gap Guide Pipe a. Pressure … The pressure of roller which grasps a wire. Roller pressure can be adjusted by rotating the pressure knob while pulling it upwards. The larger number indicates a higher pressure. Roller Gap Knob The pressure should be set as weak as possible but Roller...
  • Page 39 17. Checking the processed wire In step 7) 1 to 16, we will evaluate the processing result ,which is performed by using wire only. Important is that both ends of wire are stripped as shown in Fig. 1 on the left. If a cutter setting is too small, the core is cut as well.

  • Page 40: Attaching The Terminal Reel

    8) Attaching the terminal reel - In case of side terminals Ｃ ① Remove the Reel Stopper (A) and put the terminal Ｂ Ａ reel to Reel Stand Bar (B). ② Hold the terminal reel by the reel stopper (A). - When the reel stand bar is short Loosen the Reel Stopper Screw (C) and pull the Reel Stand Bar (B) as necessary.

  • Page 41: Setting Up The Soldering Bath

    9)Setting up the Soldering Bath Use string solder (without rosin). String solder’s bobbin should have a diameter of 80 mm or less and a hole diameter of 15 mm or less. ①Set the bobbin of string solder. ②Turn the Roller Open/Close Knob to the direction of arrow (left) and insert string solder from the inlet into the soldering roller.
  • Page 42 The attention of the way that solder to solder bath of the sky puts it. Use something like Casting machine to cut solder string into pieces and fill up the solder before turning the heater switch ON Or, curl up the solder into small pieces and fill up the pot with them.

  • Page 43: Setting The Waterproof Seal 1.Sf-01

    10) Setting the waterproof seal 1.SF-01 Seal injection point ①Waterproof seal is put in Seal supplier The oil stuck on the surface of the waterproof seal is wiped out well, and put in Seal supplier. Don't remove the oil of the hole that a line material is inserted into the waterproof seal.
  • Page 44 ③ Parts feeder A feeder controller is attached on the back of C555 & C558. (It operates automatically when the C556 unit is ON.) When the waterproof seal on the shute does not proceed properly, rotate the frequency volume or the speed volume to adjust the frequency. How to adjust a: Set the speed volume to maximum.
  • Page 45 b. How to exchange the carry pin How to remove - Loosen the screw G and remove the carry pin from below. How to attach - Put the carry pin from the bottom until it hits the stopper H Tighten the screw G at the point where the bevel of the carry pin and the screw meet.
  • Page 46 Ｋ C. How to exchange the carry chuck Ｊ How to remove 1. Lift K (2 pieces) up while pushing J down. The joint can be removed. 2. Loosen the screw L. Ｌ Lift up the Lever M and remove the carry chuck.
  • Page 47 2.DF-01 a How to install the feeder. ①Fit the positioning jig to the pick up hole of the feeder. ②Turn up the lever on the feeder base. ③Fit closely the feeder corner A and the point Ｂ of feeder base. And turn down the lever.
  • Page 48 b. How to install the disk box ① Put the disk box on the main base. ② Slide the disk box to the stopper. ③ Tight up the 2 fit levers ④ Connect the feeder with disk box. Fit lever Stopper D⇔D’...

  • Page 49: Position Adjustment By Single Step

    11) Position adjustment by single step ① When the 7) 1 to 19 is complete, turn the select switch at the crimper ON. Set [Front Crimping][Crimper ON]. ②Set [Front Crimping][Shiftdown ON] on the touch panel. The front guide pipe performs shiftdown (wire moves down) during crimping. Normally, select [Shiftdown ON], regardless of the applicators type, post-feed (for automatic unit) or pre-feed (for manual operation).
  • Page 50 Select one of the options. ⑤ [Sample Process]: Process only at a total length 120 mm. ⑥ [Step Feed]: Process at a specified total length. ⑦ Press [Next Step] twice. The carry pin inserts the waterproof seal and lift it up. ⑧...
  • Page 51 Make sure there is no space between the bottom of the waterproof seal and the top of the guide pipe. When not adjusted, press keys to adjust the position. (Refer to Fig. 4.) Carry Chuck As close as possible Guide Pipe ⑩...
  • Page 52 ⑫Touch [To Next Step] several times until the front end is crimped. After that, each time you touch [To Next Step], it operates one step and stops. ⑬[Next Step] … Crimp Position Correction and Crimp Position Forward Correction (Front End) setting screen will appear.
  • Page 53 ⑭Adjusting the front end shift down position (See Fig. 8) Press to start the shift down. When the guide pipe comes to the slide cutter of the applicator, loosen the wing nut A and adjust the height of guide pipe (a). Loosen the wing nut B and adjust the guide pipe shifts down position (b).
  • Page 54 ⑱ Press [1][0][0][Set]. The screen on the left will appear. Press [Crimp]. Crimping starts at the pressure set in step ⑫. ⑲ Press [Next Step]. Make sure that there is no abnormality. Continue the operation. ⑳When Twist and Soldering are not to be performed, go to ○ When Twist and Soldering are to be performed, go to ○...
  • Page 55 Touch [To Next Step] twice. Wire stops just before ○ the roller of flux bath. Use the flux roller knob to move the flux bath and adjust the amount of flux to be applied to the core. Touch [To Next Step] twice. Core is put into the ○...
  • Page 56 Procedure for adjusting crimping position Below shows procedure for adjusting crimping position smoothly What to do How to do Both a volume of core out of terminal position insulation end are not correct. Make an adjustment on: adjust core [Front Crimping] position.

  • Page 57: Automatic Operation

    12) Automatic operation When the following settings are completed, the volume operation can be started. 1. Stripping process without crimping terminals. 2. Crimper position adjustment against the guide pipe. 3. Setting the guide pipe and gripper position against the shank center, front end length and rear end length.

  • Page 58: Adjusting The Air Pressure

    Adjusting the air pressure Air Pressure Scale Rear side of 3 Meka Chuck (5 Meka) Strip Waste Knob Grip (for rear end strip) You can adjust the air pressure by loosening the nut and turning the knob. (Turn the knob clockwise to make the pressure strong.)

  • Page 59: Crimp Force Monitor

    14) Crimp force monitor Pressure sensor is integrated in the ram bolt of this unit. You can monitor the pressure given to a terminal for every single crimping. The monitor detects non-conforming items, such as crimping without core, crimping with cut core, or strip-caught crimping by a difference of pressure from non-defective.
  • Page 60 Example of bad graph Fig. 2: The maximum pressure of a processed wire is over 200 kg at Y-axis (pressure scale). Therefore the maximum pressure (bottom dead point when crimping) is not indicated … Set the pressure scale larger at Y-scale. Fig.
  • Page 61 Fig. 5: Graph display range is too wide…. Set the x-axis range narrower. Fig. 6: Graph display range is too narrow…. Set the x-axis range wider. Fig. 5 Fig. 6 X-asix: Angle ⑥ Press the x-axis. X-axis will be highlighted with yellow. ⑦...
  • Page 63 With usual terminal processing, error tolerance should be set to Blue. When the pressure around the maximum pressure point varies greatly or when using flat type terminals or very small terminals, error tolerance can be set to Red. Setting the reference waveform Front End: ①...
  • Page 64 During operation, when the measurement line (C) falls within the tolerance range, it will be displayed with white. Fig. 10 and Fig. 11 are the graph of cut core or strip-caught during crimping operation. measurement line (E) falls outside the tolerance range and displayed with red. Fig.11 Fig.12 Even if the graph fits in the tolerance range, it will be displayed with red, when it does not fit in the...
  • Page 65 ⑥ Effect of crimper’s temperature change over the pressure Example) After you have operated 2 to 3 hours consecutively and stopped the unit for 30 minutes, and start the operation again at the same setting, the pressure may change a little and it may be determined as an error.

  • Page 66: Solder Bath

    15) Solder Bath 1. Turn on the heater. After several seconds of initial display (as shown right), the display indicates PV/SV. (PV=Current temperature in the solder bath, SV=Setting temperature) 2. How to set the temperature. The temperature is set at 280℃ in the factory setting. Caution: When setting the temperature higher for nonleaded solder, set the “heater circuit cut-off temperature in case of abnormality”...
  • Page 67 In this case, turn off the heater and then on again to restore the heater circuit. If the cause is only a temporary temperature increase, just restore the heater circuit. If the problem recurs, contact the distributor. Caution: Do not change any other factory settings. With this temperature controller, dedicated solder bath circuit board and circuit board –...
  • Page 68 Functions at a different temperature Heater Switch ON ・ Soldering Roller Switch is not operable. Temperature 16℃ ・Liquid Level Sensor does not go up and down. ・ Soldering Bath does not rotate. 〃 260℃ ・Soldering Roller is operable. ( － 20℃ to the set temperature) ・...
  • Page 69 Other Safety Features A: When the Liquid Sensor does not go down, due to, for example, disconnection to air source, Soldering Roller does not rotate. Solve the cause and cycle the heater switch OFF- ON to reset. B: The Liquid Sensor goes down at a one-minute interval to check the existence of soldering. When the sensor detects “no solder”...
  • Page 70 Other Functions The Solder Bath rotates to remove the residue. Rotation is set to “continuos” at a factory setting. To set the Solder Bath rotate intermittently → Open the lower door of the operation panel and find the substrate for solder (CS055) on the left side.

  • Page 71: 16）Cleaning Of Soldering Bath

    16）Cleaning of Soldering Bath Residue Removing Plate Liquid Level Sensor Soldering Nozzle Direction of removing residue As the soldering bath rotates, the oxidation layer of soldering will be collected by the residue removing plate. Use a spatula and remove the residue in the direction of arrow. If the removing plate is not cleaned for a long time, the residue may go over the plate.

  • Page 72: Memory Read Out

    ⑥ ⑦ ⑥ When finished, press keys to start search. Data of KODERA:3 is searched and read out. ⑦ If the data is OK, press key to read out. ★ When you read out data from the memory, the previous process data will be lost.

  • Page 73: Memory Write In

    ① ③ Enter a search objects within 8 characters. ④ ⑥ ⑤ Example: KODERA:3 ⑧ ④ Press [HIJKLMN] key. ⑤ “HIJKLMN” will be displayed. ⑥ Press “K” to enter the search objects. ⑦ Enter “Ｏ”, “D”, “E”, “R”, “A”, “:” respectively.
  • Page 74 Comment Example AVS 0.3 RED JST ⑨ ⑩ Press [ABCDEFG] keys to display characters. ⑩ ⑪ Press “C” to enter the search objects. ⑫ Enter “A”… “S”, “T” respectively. ⑬ Use ten keys to enter “0”, “.”, “3”. ⑭ Enter [Wire], [Front Terminal], [Rear Terminal], [Front C/H], and [Rear C/H] section as above.
  • Page 75 3. Write into FD Open the door of No. 1 crimper to find a computer. Insert a floppy disk. Press to write the 2000 processing data from the C556 memory screen to a floppy disk. 4. Read out from FD Open the door of No.

  • Page 76: Take Out Log

    18) Take out Log ･USB memory, then please use the anti-virus. 1. Take out Today’s Log ･Since the damage of the computer might cause a loss of all your process history, please save them in other computer. A. Insert a USB memory into PC. B.
  • Page 77 2.Historical processing log ①Please open the door under the No.1 press unit and take out the keyboard. Press both “Ctrl” and “Pause Break” at once. ②Double click “my computer”. ③Touch [local disc C] ① ④Touch [C550S] ⑤Touch [this month] ① ⑥Touch the requested date of ⑦[Edit] ⑧[Copy]...
  • Page 78 Explanations for contents, when reading LOG DATA on Microsoft Excel Start 1999/4/16 16:33:26 Front Strip Length Front Half Strip Length Total Length Rear Half Strip Length Rear Strip Length Core Diameter 0.75 Cutter Move Back Target Pieces Actual Pieces Batch Pieces Front Core Diameter Front Cutter Move Back Front End Correction...

  • Page 79: Exchanging Parts

    19) Exchanging parts Be sure to cut off the power supply when you do it. Ａ Ｂ Fig. 1 Ｃ ① How to exchange the guide pipes Loosen the Cap Screw A (Fig. 1) and pull the pipe from above. (As shown in Fig. 1). Insert a new pipe and tighten it with the screw again.
  • Page 80 D: Cap Screw ④ How to exchange the cutters. Handle a cutter with care. Do not injure yourself. Upper Cutter: Remove the Cap Screw D and exchange the upper cutter. Lower Cutter: Remove the Cap Screw E and exchange the lower cutter Do not leave a gap.
  • Page 81 Ｉ ⑥ How to Exchange the K Cutter. Remove the cap screws (I) and remove the cover as you lift it upwards. Cover Remove four cap screws (J) which fixes the K cutters. After exchanging with K cutters, fix the cutters with screws (J) temporarily.
  • Page 82 ⑦How to exchange the flux sponge roller. ・The Bottom sponge roller ・The Tightness sponge roller are pulled out in the upside. ･The upper sponge roller 1.Lift up the flux roller as shown on the left photo. Ｋ 2.Take off two screws of K. 3.Remove the block.

  • Page 83: 20）Dt Guide Pipe, How To Exchange

    20）DT Guide pipe, How to exchange ・How to remove With 2 pcs of 12mm wrench, Loosen DT guide pipe at position A. ・How to set up 1. Check if the new pipe has the same size. If not, the pipe might become shaky or cannot be set in. 2.

  • Page 84: Major Option Parts List

    21) Major option parts list Product Name Type Order # Remark Guide Pipe φ 2 DTGP Type C551-AGP2-0 80mm DTGP Guide Pipe φ 2 Waterproof Ｃ555-AGP2-0 Type DTGP Type Guide Pipe φ 2.5 DTGP Type C551-AGP2.5-0 DTGP 65mm Guide Pipe φ 2.5 Waterproof Ｃ555-AGP2.5-0 Type...
  • Page 85 Product Name Order # Remark DTGP’s spare pipeφ2 C551-AGP2-1 1 set = 10 piece 72mm DTGP’s spare pipeφ2.5 C551-AGP2.5-1 1 set = 10 piece DTGP’s spare pipeφ3 C551-AGP3-1 1 set = 10 piece DTGP’s spare pipeφ3.5 C551-AGP3.5-1 1 set = 10 piece DTGP’s waterproof spare pipe 57mm C555-AGP2-1...

  • Page 86: Guide Pipe Selection Guide

    Product Name Order # Remark Flux Sponge roller Upper M6B-27 Flux Sponge roller Bottom M6B-28 Flux Tension sponge roller M6B-15 22) Guide Pipe Selection Guide AVSS Final O.D. Guide Pipe Final O.D. Guide Pipe Final O.D. Guide Pipe 1.8 mm 2.5φ...

  • Page 87: Wire Core Diameter

    23) Wire core diameter A.W.G Area (sq) Dia. (mm) A.W.G Area (sq) Dia. (mm) A.W.G Area (sq) Dia. (mm) 3.31 1.05 0.65 0.91 0.13 0.41 2.62 1.83 0.52 0.81 0.10 0.36 2.08 1.63 0.41 0.72 0.08 0.32 1.65 1.45 0.33 0.64 0.06 0.29...

  • Page 88: Crimp Force Setting Guide

    25) Crimp force setting guide This is only a guide. Depending on the insulation strength or wear-out of barrel in the applicator, the crimp force may change. Wire Name Terminal Name Wire Name Terminal Name Maker Maker Crimp Force Crimp Force HSG FB Tatte Nihon AVSS 2.0ｓｑ...
  • Page 89 AVS 3.0ｓｑ AMP 1700258-1 SFO-41-187N ９３０ｋｇ ＵＬ3266#16 １１４０ｋｇ AVSSX0.5ｓｑ AMP 0-0175020-1 ５６５ｋｇ AVS 0.3ｓｑ Tokai rika 4R2140-0003 ３３０ｋｇ AVSSX0.5ｓｑ AMP 316836-1 ５１０ｋｇ AVSS 0.3ｓｑ YAZAKI 7114-1170P ５８５ｋｇ RYOUSEI AVSS 0.5ｓｑ NSF-03 ３２４ｋｇ CAVS 0.5sq YAZAKI 7114-1170 ５９３ｋｇ Denso S-1Rvix 0.18 DDK HV-111S ３５４ｋｇ...

  • Page 90: Daily Check-Up And Maintenance

    26) Daily check-up and Maintenance In order to use the unit for a long time in a good condition without defects, it is very important to perform daily check-up and regular maintenance. Please refer to the following table and follow the instruction. Daily check-up and Maintenance Item Problems...
  • Page 91 Item Problems Wear-out of the link, pin of the chuck It doesn’t clutch the wire. The insulation has a scratch. How to check 1. When the chuck closes, check if it doesn’t close because its right and left centering touch each other. 2.Making it step feeding and keeping the chuck closed, Five chucks of the picture below check if the extent of backlash is that it can hold the...
  • Page 92 Item Problems Loose of the screws of the chuck It doesn’t clutch the wire. (hand pin SL). Insulation has a scratch. How to check Check visually or with a tool. Maintenance When they are loose, tighten the screws firmly. Item Problems Wear out of the Flux Roller Cannot soldering...
  • Page 93 Weekly check-up and Maintenance Item Problem Wear out of rollers ① Cannot strip the front end. ② Total length varies. How to Check Visually check the roller without removing it. Maintenance Exchange the rollers (See page 78) Item Problem Wear out of the grippers Cannot strip the rear end.

  • Page 94: 27）Attachment Parts List

    27）Attachment parts list No, Ｍａｋｅｒ Ｋｉｎｄ Ｔｙｐｅ Ｓｉｄｅ Ｅｎｄ Ｈａｎｄ ○ MOLEX ○ Japan Automatic Machine （ＪＡＭ） ○ Hand ＆ Auto ○ Ｏｒｉｅｎｔａｌ Ｔｅｒｍｉｎａｌ products Automatic ○ Union Machinery ＪＡＭ ○ ○ Ｅｒｃｃｏ International ＪＡＭ ○ ○ Hand ＆ Auto Matusita Tsusinn ○...

  • Page 95: 28）The Order To Change The Arrangement

    28）The order to change the arrangement. It is necessary to be processed and its data has been saved before this order. Mark shows the operation of keys. １.Change only the processing measurement. ①Turn on the power and recall the memory, which was saved before.（See P.71） ［Memory］...
  • Page 96 ２.Exchange only the wires. ①Turn off the power. ②Prepare the wire, which you will process. ③Exchange the guide pipe and rollers to be fixed with the wire.（See P.78） ④Set the wire. ⑤Turn on the power and recall the memory for the processing.（See P.71） ［Memory］...
  • Page 97 ３.Exchange the wire and terminal. ①Turn off the power. ②Prepare the wire, terminal, and applicator, which you will process with. ③Exchange the guide pipe and rollers to be fixed with the wire.（See P.78） ④Install the applicator. (In the case of using the different manufacturer, exchange the onetouch base.) ⑤Set the wire.
  • Page 98 Copy the following sheet and fill in the data. Please use it in case the data is deleted accidentally. Memory Number： Wire to process： Guide Pipe： Roller：...

  • Page 101: Specification

    Specification Model CASTUGNON C556SZ (Crimp force monitor as standard equipment) Both ends strip, single end terminal crimping, side end feed, Functions single end seal insertion unit （Both ends twist, single end soldering, both end soldering are optional） W： 1120mm× D：765mm× H：1550mm (Body)

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