Related Manuals for KODERA CASTING C376A
Summary of Contents for KODERA CASTING C376A
- Page 1 Instruction Manual Ver.4 Please read through very well before operating CASTING C376A. Caution must be strictly observed safety. It is recommended to keep this booklet nearby for your reference.
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Page 2: Safety Precautions
Safety Precautions If you do not operate the device properly, it may result in failure or accident. Please read this instruction manual carefully before operating this device. ◎In this manual, safety instructions are indicated with “CAUTION” or “WARNING”. WARNING： If you do not observe this item properly, it may result in death or severe injury. CAUTION：... -
Page 3: Precautions For Installation
CAUTION：Contact your sales distributer for repair. Improper repair may result in electric shock or fire. CAUTION：The measure attached to this unit is only for reference. If you need precise measurement, take its measurement with your measure. CAUTION：Don’t modify this unit. ・Precautions for installation WARNING：Install this unit where it can support the weight and level for sure. -
Page 4: Table Of Contents
Contents Safety Precautions ....................1 ・Precautions for Use ..................1 ・Precautions for installation ................2 1.Name of componets and movement of each part ............ 4 3.Explanation of Components on the Operation Panel ..........5 4.Operation Panel ....................6 《Basic》 screen Standard Processing ............ -
Page 5: Name Of Componets And Movement Of Each Part
1.Name of componets and movement of each part ③ ② ⑫ ④ ① ⑥ ⑧ ⑤ ⑩ ⑦ ⑬ ⑨ ⑪ ⑭ ①Knob for Safety cover ⑧ Uper roller left ②Wire sensor light ⑨ Bottom roller left ③ Adj,knob for roller gap,left ⑩... -
Page 6: Explanation Of Components On The Operation Panel
3.Explanation of Components on the Operation Panel Ｈ Explanation of components The keys of this setting （A）Setting screen screen are displayed in parentheses 《 》. （B）POWER・・・Power ON/OFF switch button － （C）Keys for numerical value setting ( Ten keys） Keys for numerical value setting from [0] to [9] [ .] ・・When the numerical value less than 0 is input The keys of this setting screen are displayed in... -
Page 7: Operation Panel
4.Operation Panel 《Basic》 screen Standard Processing When not selecting ④～⑧ on the 《Motion》 screen（P.12）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation of the wire. ②《Front Half Strip Length》：Setting of the half stripping length of front side of the wire. Unit: ③《Total Length》：Setting of the cutting length of the wire. - Page 8 ⑪《Current Pieces》：Processed pieces of the wire. During processing, number of the 《 Current Pieces 》 （ processed pieces ） is increasing every second. When you want to clear the displayed number to “0”, press 《Current Pieces》 ［0］［SET］. ⑫《Batch Pieces》：Number of bundles For example, you can set this when you need 20 bundles of 50pieces totaling 1000 pieces.
- Page 9 ⑯⑰《Up》《Down》：The switch of the rise down of the left or right roller (opening and shutting). When ［START] is pushed, a roller in left and right is downed automatically. Attention: When air isn't supplied, it don't move. Please be sure to supply Dryness air.
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Page 10: How To Set Up The Processing Conditions
How to set up the processing conditions Wire size AWG7 Required Pieces 10pieces 1.The wire of the above picture is to be processed. Input ① 《Front Strip Length》 [SET] ② 《Front Half Strip Length》 [SET] ③ 《Total Length》 [7] [0] [SET] ④... - Page 11 Appropriate value of 《Blade Move Back》 is: ・1/3 of 《Core Diameter》 ・Half of the thickness of the insulation. Input 《Core Diameter》 [3] [.] [7] [SET] ⑥ 《Blade Move Back》 [0] [.] [8] [SET] ⑦ 3.Next is setting the number of pieces to be processed. Select 《Setting Pieces》 and input the number with Ten keys in the same way.
- Page 12 roller down. C：Or after adjusting the left side roller gap, And bearing the wire to be processed with your hand, press the [START] key. D：The roller begins to move down and rotate. Please release your hold from wire. E：After that, the wire will be feed automatically and the processing begins. However, when 《Wire Sensor》...
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Page 13: Motion》 Screen
《Motion》 Screen From any screen , if 《Motion》 is touched, this screen will be displayed. ①《Motion》：It will light up when the setting is that optional extras are not equipped. ②《Marker》：This key is set when marker which marks on the wire is attached. （See P.19）... - Page 14 ⑩《Front Core Diamater》：Core diameter in a front and a back end can be established separately. Setting of 《Core Diameter》 and 《Blade Move Back》 of a《Basics》screen is usually applied to a Front and a back end likewise, but when You’d like to establish it separately respectively, it's used.
- Page 15 《Basics》 screen at 《Short Mode》 Select 《Short Mode》 on the 《Basics》 screen（P.12）. When the length of the remaining wire insulation is shorter than 52.9mm The left roller should be UP. When processing a short length wire, it is possible to perform half- stripping.
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Page 16: Basics》 Screen At 《Divide Strip
《Basics》 screen at 《Divide Strip》 Select 《Divide Strip》 at 《Motion》 screen （P.12）. Divide strip processing, please be sure to enter the Half-strip length. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Half Strip Length》：Setting of the half-stripping length of front side of the wire. -
Page 17: Basics》 Screen At 《Double Strip
《Basics》 screen at 《Double Strip》 Select 《Double Strip》 on the 《Motion》 screen （P.12）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Hal Strip Length》：Setting of the half stripping length of front side of the wire ③Setting of the insulation length of front side which is not stripped. -
Page 18: Basics》 Screen At Sheath Strip (Half Stripping Of Core Wire)
《Basics》 screen at Sheath Strip (half stripping of core wire) Select ⑦ on the 《Motion》screen （P.12）. At above Figure, Semi-Strip scene are displayed so that setting becomes easily understandable. But it is not displayed on the screen of the device. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. -
Page 19: Basics》 Screen At Sheath Strip (Outside Insulation Half Stripping)
《Basics》 screen at Sheath Strip (outside insulation half stripping) Select ⑧ on the 《Motion》 screen （P.12）. At above figure, half-stripping scene is displayed so that setting becomes easily understandable. But it is not displayed on the screen of the device. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. -
Page 20: Motion》 Screen At 《Marker
《Motion》 screen at 《Marker》 Select《marker》on the 《Motion》screen （P.12）. Set these functions when you use marker. On the above screen, all of the items in marker are displayed to explain. Depending on the setting, items to be displayed change. ①《Both Ends Marking/Equally-Spaced Marking》：Setting how to mark on the wire which is finished. - Page 21 ⑦《Specified Number》：When 《Number of Specified》 at ② has been selected, set how many times to mark on a wire at even intervals. ⑧《Print Interval》《Rear Print Point》： When 《Both Ends Marking》《Separate Marking》 have been selected, 《Rear Print Point》is displayed. When others are selected, display is changed to 《Print Interval》. Rear Print Point：Setting point to print at the rear side.
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Page 22: Machine Adj》 Screen
《Machine Adj》 Screen From any screen, by touching 《Machine Adj》, it will be displayed. ①《Language Selection》：Selection of language displayed on the operation panel of C376A. ②《Memory Write》： From “0” to “500” ③《Memory Read》： From “0” to “500” ④《Total Length Correction》：Only the cutting length is corrected. ⑤《Discharge Time》：... -
Page 23: In Case Of Tube Or Cutting Only
4.In case of tube or cutting only Input 《Total Length》 only, and 《Front Strip Length》, 《Front Half Strip Length》, 《Rear Strip Length》 and 《Rear Half Strip Length》 shall be all “０” Any numerical values are acceptable for 《Core Diameter》 and 《Blade Move Back》. Setting of the pieces and gap adjustment are required. -
Page 24: Replacing The Guide Pipe
7.Replacing the guide pipe (1) Remove screw "A" and pull SG unit off of the holder. (2) Loosen screw "C" and screw "B", then guide pipe can be removed. To mount the guide pipe, insert the guide pipe so that the groove on the guide pipe is aligned with the tip of screw 'B'. - Page 25 -Remove screw B and then the lower blade. (See Fig.4) Upper Cutter Lower cutter Lower cutter holder Ｃ Fig. 4 -Remove screw C, and pull out the upper blade in the direction of the blade. (See Fig.5). -To mount the blade, first insert the upper blade into the upper blade holder in reverse direction to the arrow as shown in Fig.5, and fix it with screw C.
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Page 26: Maintenance And Inspection
10.Maintenance and inspection Allways turn the illuminated ON/OFF switch of the C376A to OFF prior to carrying out any conversion, maintainance or inspection work on the machine. CUTTING BLOCK -Remove screw A and pour grease into hole A. -Fasten screw A. *To prevent the blade block from seizing, check that grease is always supplied. -
Page 27: Trouble Shooting
11.Trouble Shooting Symptom Where to check How to repair 1)Wire automatically. Rollers don’t rotate. Isn’t it 《Short Mode》？ Clear the 《Short Mode》. (See P.14) It starts processing as Is the left side roller under the Make it DOWN. soon as it starts. condition of UP？... - Page 28 Symptom Where to check How to repair The numerical value is set at Replacement of the blade.（See 《Half Strip Length》？ P.24） The blade is worn away or Replacement of the blade.（See chipped off？ P,24） The position of the blade is out Replacement of the blade.（See of alignment？（when replacing P,24）...
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Page 29: List Of Main Optional Parts
12.List of main optional parts C376A figure name order-No. note Guide pipe 3φ Guide pipe 4φ Guide pipe 5φ Guide pipe 6φ Guide pipe 7φ Guide pipe 8φ Guide pipe 9φ Guide pipe 11φ Guide pipe 13φ Standard Guide pipe 15φ Wire guide right 4φ... -
Page 30: Mdu Board
13. MDU Board MDU board is controls each motor. For right roller For cutter For left roller Turn the unit off when exchanging the MDU boards. The voltage is on the unit for several minutes after the unit is turned off. Wait at least five minutes before exchanging the MDU boards. -
Page 31: Specifications
Specifications Model CASTING C376A Outer Dimensions W:540mm × D:545mm × H:335mm Weight 52kg AC 100V,AC 110V,AC 220V,AC 240V (Single Phase)±10％ Power Source (Changed by the inner connector according to the working voltage.) 50Hz／60Hz 30 W（rating） 220 W（max.） At AC100V Power Consumption Air supply Approx.
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