Champion CSE45 Manuals

Manuals and User Guides for Champion CSE45. We have 1 Champion CSE45 manual available for free PDF download: Operator's Manual

Champion CSE45 Operator's Manual (90 pages)

CHAMPION SCREW COMPRESSOR powered by Sullair

Brand: Champion | Category: Air Compressor | Size: 1 MB

Maintenance Management
7
Table of Contents
8
Introduction
13
Safety
14
Personal Protective Equipment
14
Pressure
14
Fire and Explosion
15
Moving Parts
15
Dangerous Substances
15
Plastic Pipes
15
Electrical Shock
16
Lifting and Transportation
16
Operation
17
General Description
18
Figure 1 - Internal Layout
19
Principle of Operation
20
Figure 2 - Flow Schematic
21
Control System
22
Figure 3 - Control System Schematic
23
Operating Temperature
24
Condensation - Low Ambient
25
Overheating - High Ambient
25
Technical Data
26
Machine Specifications
26
Electrical Specifications
27
Australian Specifications
27
International Specifications
28
Lubricant Specifications
29
Synthetic Lubricants
30
Electric Motor Bearings
30
Installation and Pre Start Checks
31
General
31
Figure 4 - Lifting Points
31
Location
33
Figure 5 - Location
34
Heat Rejection
35
Connection to Air System
35
Air System Management
36
Typical Air System - Wet Air Receiver
36
Figure 6 - Typical Air System - Wet Air Receiver
36
Typical Air System - Dry Air Receiver
37
Figure 7 - Typical Air System - Dry Air Receiver
37
Pressure Vessel Registration
38
Electrical Checks
38
Power Supply
38
Motor Rotation Direction
39
Australian Standards
40
Mechanical Checks
40
Airend Check
40
Oil Level Check
40
Vee Belt Check
41
System Isolating Gate Valve Check
41
Operation
42
Before Starting Your Compressor
42
Compressor Protection Features
42
Start Inhibits - Pressure and Temperature
42
Stop Run-On Timer
42
Initial Start-Up Procedure
43
Subsequent Start-Up Procedure
44
Shut down Procedure
44
Electronic Controller
45
Figure 8 - Champion Electronic Controller
46
Digital Display
47
Figure 9 - Digital Display
47
Display Symbols
49
Status Text Descriptions
50
LED Indicators
51
Faults and Warnings
52
Pressure Settings
54
High Temperature Shutdown
54
Screw over Temperature
54
Separator over Temperature
55
Motor Thermal Overload
55
Thermovalve
55
Run-On Timer
56
6.10 Simple Sequencing
56
Options
57
Deluxe Monitoring
57
Phase Failure / Reversal Relay
57
Sump Pressure Transducer
57
Separator Differential Pressure Monitoring
57
Drive Motor Thermistors
58
Pressure Scheduling (7 Day Timer)
58
Full Monitoring
58
Oil Filter Differential Pressure Monitoring
58
Air Filter Differential Pressure Monitoring
58
Modulating Control
59
Remote Start / Stop
59
Phase Failure / Reversal
59
Export Option
59
Dirty Environment Pack
60
Weatherproof Construction
60
7.10 Generic Mine Site Electrics
60
Maintenance
61
General
61
Daily Operation
61
Prior to Starting
61
After a Routine Start
61
Maintenance Schedule Recommendations
62
Initial Service - 250 Hours
62
Every 1,500 Hours
62
Every 6,000 Hours (or Yearly)
63
Every 8,000 Hours
63
Electric Motor Maintenance
64
Maintenance Instructions
65
Oil Filter Maintenance
65
Figure 10 - Oil Filter
65
Air Filter Maintenance
66
Figure 11 - Air Filter Assembly
67
Air / Oil Separator Element Maintenance
68
Figure 12 - Air / Oil Separator
69
Inlet Control Valve Maintenance
70
Figure 13 - Inlet Control Valve Assembly
71
Purge Line Filter Maintenance
72
Figure 14 - Purge Line Filter
72
Minimum Pressure Valve Maintenance
73
Figure 15 - Minimum Pressure Valve Assembly
73
Oil Change
74
Oil Level
75
Figure 16 - Maximum and Minimum Oil Levels
75
Fastener Torques
76
Belt Tension Adjustment
76
Belt Tension Measurement
76
Belt Tension Adjustment
77
Figure 17 - Belt Tension Adjustment
78
Belt Replacement
79
8.10 Pulley Alignment
80
Figure 18 - Pulley Alignment
80
General Arrangement Drawings
81
Figure 19 - General Arrangement Drawing - CSE37 / 45
81
Figure 20 - General Arrangement Drawing - CSE37 / 45 Options
82
10.0 Maintenance and Modification Log
83
11.0 Champion Network
84
12.0 Customer Feedback Sheet
87
13.0 Appendix A - Warranty
89
14.0 Appendix B - Dn - Metric Nominal Sizes
90

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