Shini SVS-550 User Manual
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Shini SVS-550 User Manual

Shini SVS-550 User Manual

Vertical molding machine swing-arm robot
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SVS-550/700
Vertical Molding Machine Swing-arm Robot
User Manual
Date: Jul., 2021
Version: Ver.B (English)

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Summary of Contents for Shini SVS-550

  • Page 1 SVS-550/700 Vertical Molding Machine Swing-arm Robot User Manual Date: Jul., 2021 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents Safety ......................7 1.1 Safety Regulations .................. 7 1.2 Safety Concerns ..................7 1.3 Emergency Stop ..................9 1.4 Transportation and Storage ..............10 1.4.1 Transportation ................10 1.4.2 Storage ..................11 1.4.3 Transportation after Unpacking ........... 11 1.4.4 Operation Surroundings .............. 11 1.4.5 Scrapped ..................
  • Page 4 2.6 Robot and IMM Interface ..............18 2.6.1 Euromap67 Interface ..............19 2.6.1.1 The Vertical Molding Machine Output Signals ....19 2.6.1.2 Robot Output Signals............20 2.6.2 Euromap12 Interface ..............22 2.6.2.1 Vertical Molding Machine Output Signals ......22 2.6.2.2 Robot Output Signals............23 General Description ...................
  • Page 5 4.4.2 Language ..................34 4.4.3 Function Setting ................34 4.4.4 Special Function Seting ............... 35 4.4.5 Molds Select ................37 4.4.6 Mold Set ..................37 4.4.7 Teach ..................38 4.4.8 Time Setting ................39 4.4.9 I/O Monitor................... 39 4.5 Standard Action Program ..............40 Troubleshooting ..................
  • Page 6 Picture Index Picture 2-1：Vertical Molding Machine Swing-arm Robot ......... 14 Picture 3-1：magnetic switches on the cylinder ..........27 Picture3-2：proximity switch Picture 3-3：magnetic switch on gripper ..27 Picture 3-4：Shock Absorber on Arm..............27 Picture 3-5：Vertical Stroke Buffer ..............28 Picture 3-6：Emergency Stop Button ..............28 Picture 3-7：Buffer Plate ...................

  • Page 7: Safety

    1. Safety Before starting up the robot for the first time, please review this manual thoroughly and familiarize yourself with the operation of the robot. Improper use may injure personnel and/or damage the robot, mold or molding machine. 1.1 Safety Regulations ●...
  • Page 8 ● Turn off the power supply and compressed air, set up the warning signs before maintenance and adjustment. ● Please use the SHINI parts if there is any replacement required. ● Our robot meet all of the safety standards. ● Please read this manual carefully as a safety guideline.

  • Page 9: Emergency Stop

    1.3 Emergency Stop The emergency stop button is located on the hand controller. When the emergency stop button is pressed, the power is turned off. The gripper, vacuum valves and the vacuum generator are not disconnected in order to avoid dropping parts from the gripper. In addition, the control system and the hand controller will remain under power to allow indication of error messages.

  • Page 10: Transportation And Storage

    1.4 Transportation and Storage Forbid underneath the robot during transportation. If there is any need to remove or re-install the robot, please enquire for assistance from the manufacturer or local vendor. If you do not comply this mandatory requirement, results in personnel injure or damage the equipments;...

  • Page 11: Storage

    Storage 1.4.2 1. Cut off the power supply and air supply, if the robot is not use for a long time. 2. Keep in the dry room to against rust and damping. 3. If not use for a long time, anti-rust of the robot, and if necessary place film to prevent dust and water corrosion.

  • Page 12: Installation

    2. Installation 2.1 Instruction Safety Issue 2.1.1 1．Before installation, please read this chapter carefully. 2．Follow the installation guide to prevent accidents. 3．Fix the robot base before operating. 4．Set safety fence to indicate the robot operation area. 5．The hand controller should be placed outside of the safety fence. 6．Keep the air tube in good condition when installing.

  • Page 13: Safety Fence

    5. Safety connects the ground wire before operating. 6. The ground wire should connect on the metal and keep away from inflammable matter. Safety Fence 2.1.4 1. Use safety fence indicate the robot operation area, after installation. 2. Place the hand controller outside of the safety fence. 3.

  • Page 14: Equipment Specification

    2.2 Equipment Specification Dimensions (unit: mm) 2.2.1 Picture 2-1：Vertical Molding Machine Swing-arm Robot Model Specification 2.2.2 Chart 2-1：SVS Series Robot Specifications Model SVS-550 SVS-700 IMM (ton) 50--150 100--200 Vertical Stroke (mm) 0--150 0--150 Arm Stroke (mm) 0--550 0--700 Swing Angle (deg)

  • Page 15: Pneumatic Source Requirement

    Pneumatic Source Requirement 2.2.3 Using 1/4—Ф10 tube feed compressed air to pressure gage. Adjust air pressure through the knob. Required air pressure: 5 bar. If the air pressure is below than 4 bar, the robot will stop working and alarm. 2.3 Electrical Connection Main Power Supply 2.3.1...

  • Page 16: Axes Adjustment

    ● IMM emergency stop signals. ● When the emergency stop button is activated on the hand controller, the error message emergency stop must also be indicated at the IMM. After acknowledging the error message, the emergency stop must be activated at the IMM.

  • Page 17: Adjusting The Y-Position

    3) Push the axis to the desired position manually 4) Fix the stop package Adjusting the 0-position (stroke length) 5) Run the X-axis to 0-position 6) Release stop package “b” 7) Push the axis to the desired 0-position 8) Fix the stop package Adjusting the Y-position 2.4.2 The upper position is given by the end position shock absorber.

  • Page 18: Gripper And The Vacuum Device Setting

    2.5 Gripper and the Vacuum Device Setting Gripper Setting 2.5.1 When the gripper is open (not pick up parts), the light of the magnetic switch should be off. When the gripper picks up parts, the light of the magnetic switch should be on.

  • Page 19: Euromap67 Interface

    Euromap67 Interface 2.6.1 Euromap67 interface defines the connection plug between the vertical molding machine and the robot. The robot-vertical molding machine interface is designed according to the directives of Euromap67, which states: Unless otherwise noted, the signals, which are maintained during the described function.

  • Page 20: Robot Output Signals

    Mould closed HIGH signal when the mold closing is completed. The signal “Enable mold closure” is the no longer required (see contact No.A6). Mold open position HIGH signal when mold opening position is equal or more than required position. Inadvertent alteration to mold opening stroke smaller than that required for the robot to approach must be impossible.
  • Page 21 Mold area free The switch contact is closed when the robot outside the mold area and does not interfere with mold opening and closing movements. The switch contact must be opened when the robot leaves its start position. If the switch contact is open neither opening nor closing of the mold may occur.

  • Page 22: Euromap12 Interface

    Reserved for future use of EUROMAP. Supply from vertical molding machine 0V Euromap12 Interface 2.6.2 The interface consists of the plug connection between the vertical molding machine and the robot. The robot –vertical molding machine interface is designed according to Euromap12, which state: Unless otherwise note, the signals are maintained during the described function.

  • Page 23: Robot Output Signals

    Ejector forward position The switch (contact No.16) is closed when the ejector has been advanced. The signal is the acknowledgement signal for the “Enable ejector advance” (see contact No.22). It is recommended to close the switch contact (contact No.16) when the ejector sequence is not in use.
  • Page 24 Robot operation mode The switch (contact No.32) contact is open when the robot mode switch is “Operation with vertical molding machine”. The switch contact is closed when the robot mode switch is “No operation with vertical molding machine”. The switch (contact No.32) contact is closed when the robot is switched off.

  • Page 25: General Description

    Model：SVS Series Robot 3.2 Application 1. SVS-550 is suitable for the with plastics vertical molding machine under 150T. 2. SVS-700 is suitable for the with plastics vertical molding machine under 250T.

  • Page 26: Features

    3.3 Features 1. The high quality alloy arm leaders through surface treatment, antic-friction and wearable. 2. The gripper designed with remove sensor and rotary chamfering device. 3. The wrist angle can be rotated 180 degree. 4. The special rotary cylinder with proximate sensor, rotate smoothly. 5.

  • Page 27: Shock Absorber

    Picture 3-1：magnetic switches on the cylinder Picture3-2：proximity switch Picture 3-3：magnetic switch on gripper Shock Absorber 3.4.3 Picture 3-4：Shock Absorber on Arm 27(57)

  • Page 28: Safety Function

    Picture 3-5：Vertical Stroke Buffer 3.5 Safety Function Emergency Stop 3.5.1 There is emergency stop button on the hand controller. If robot goes wrong or need to maintenance, please press the emergency stop button to ensure operation safety. In addition, the hand controller will remain under power to allow indication of error messages.

  • Page 29: Adjusting The Height Of The Gripper

    1. The arm rotate direction is right. 2. The pressure sensor is 4 bar. If the air pressure is less than 4 bar, the robot will stop working and alarm. 3. The filter regulator setting in 5 bar. Adjusting the Height of the Gripper 3.6.2 1.

  • Page 30: Shock Absorber Adjustment

    Picture3-8：Filter Knob Shock Absorber Adjustment 3.6.5 The robot had been testing strictly before send out of factory, but in different working surroundings, its operation may not smoothly as expected. The shock absorber should be adjusted. According to the customer requirements, adjust shock absorbers which on the arm, crosswise cylinders, and vertical cylinder.
  • Page 31 b. If robot arm swing in clockwise, push the piston rod to left then tighten the screw. 31(57)

  • Page 32: Operation Instructions

    4. Operation Instructions 4.1 Hand Controller The Panel of Hand Controller 4.1.1 Picture 4-1：Hand Controller Keys 4.1.2 arm up/down arm forward/backward gripper on/off arm swing in/out wrist swing (including vacuum device ) 32(57)

  • Page 33: Manually Operation

    spare for belt conveyor or vertical transporter no use no use no use mold close 4.2 Manually Operation Press MANUAL key, toggle the display to the manual operation. Press the function keys once, the robot will run relevant movement. Before manually operation, please confirm: 1.

  • Page 34: System Operation

    continues running. Press STOP, robot back to home position, stop auto running, press AUTO again will continue auto running. 4.4 System Operation Stand-by Mode 4.4.1 After power on, the control system into self-examination function page, then enter to the stand-by page. When robot running normally, press STOP key, the robot will stop running and enter to stand-by page.

  • Page 35: Special Function Seting

    Eje.Use:Use MainChck:Positv SubCkeck:Positv VacmChck:Use 1. Ejection relation (Eje.Use) NoUse: “Enable ejector forward” and “Enable ejector back”, the signals output all time. Use: After opening mold, output “enable ejector forward” signal. 2. Main gripper examination (MainChck): Positive: examine gripper in positive. If the gripper picks up parts successfully, the gripper outputs signal ON.
  • Page 36 1. Spare counter (PrerCnt): If the value is 0 for not using spare counter. If setting the value, the spare valve output counters according to movement of sub-interval mold. If value is 1 stands for each mold output the spare valve, 2 stands for two molds output spare valve once only.

  • Page 37: Molds Select

    "0”. 8. Stop uses the safety door (StopSafe): NoUse: The injection molding machine locks mold not controlled by the robot. The robot stop working and “open mold finished”, allow injection molding machine close mold for a long-term. Use: When robot stops working and “open mold finished”, the door must open and close one time, then enable the IMM closed mold.

  • Page 38: Teach

    To copy the mold recipe, press SAVE key twice to enter into copy molds page. The user can choose one program from 0-99 to read it and then put it into 20-99 to memory as the code of the mold. **CopyMold** Read:(0-99)?00 Writ:(20-99)?20...

  • Page 39: Time Setting

    it, otherwise the action program is incomplete and robot cannot operate in auto mode. Original point actions Arm upgoing Crosswise back Rotation in Chamfer wrist Gripper open Suction off OFF Spare output/input off Time Setting 4.4.8 In stand-by page or auto page, press TIME key to enter into the time modification page.

  • Page 40: Standard Action Program

    RotateInLmt SpareValve RptateOutLmt Alarm ForwLmt ClosePermit BackLmt UrgentStopOut UrgentStopIn Eje.BackPermit OpenCmpl Eje.ForwPermit SafeDoor Eje.BackLmt Eje.ForwLmt AutoSignal CloseFinsh 4.5 Standard Action Program Program 0: Clip the moving side 0000 produce quantity 0001 mold open delay 0002 ejector delay 0003 arm down 0004 arm forward 0005 arm clip 0006 arm backward...
  • Page 41 Program 3: Clip the moving side 0300 produce quantity 0301 mold open delay 0302 ejector delay 0303 arm forward 0304 arm down 0305 arm clip 0306 arm backward 0307 arm up 0308 arm forward 0309 rotate outside 0310 arm down 0311 arm put down 0312 arm up 0313 rotate inside...

  • Page 42: Troubleshooting

    5. Troubleshooting Alarm Caused Troubleshooting 1. Emergency Stop key on the hand Loose the Emergency Stop key on controller was pressed. After power on, the the hand controller. 2. 37P plug loosed or not hand controller display 2. Check the 37P plugs. connected.
  • Page 43 Whether the arm clip having signaled. Whether the suck magnetic valve Alarm No.07 Suck valve no action, vacuum having trouble. 05 Vacuum OFF suck having signal 04 Suck lmt ON 3. Check the I/O wirings. Whether having trouble on power board.
  • Page 44 Press stop key to reset. Whether the air pressure is too low. Alarm No.31 Up limit no signal, Robot not Check if the up limit having signal. rise lmt return in the waiting point. 4. Check the I/O wirings. Not Origin Whether having trouble on power board.
  • Page 45 1. Whether the indicator light of proximity switch on middle mold on. 2. Whether having the signal of middle Alarm No.50 Mold open signal input, no middle mode in the monitor. 10 mold open ON mold signal. 3. Check the I/O wirings. 07MidMold OFF 4.
  • Page 46 1. Check if the safety door of the injection molding machine off. 2. Check if the safety door of electronic Alarm No.58 Safety door use, signal input when control having signaled. 10 mold openON opened mold. No safety door 3. Check the I/O wirings. 09 safety doorOFF signal.
  • Page 47 1. Check if the air pressure of robots is enough. 2. Whether the signal of air pressure is Alarm No.74 normal. Air pressure of robots is not Air pressure not 3. Check I/O connecting wire if poor enough. enough contact. 4.
  • Page 48 1. Whether having the forward limit signal. 2. Whether the forward magnetic valve Alarm No.80 having trouble. Signal input, no forward valve MainForw OFF 3. Check I/O connecting wire if poor action. MainForw lmt ON contact. 4. Whether having trouble on power board.

  • Page 49: Maintenance

    6. Maintenance 6.1 General Please observe the prescribed maintenance intervals. Proper maintenance ensures trouble-free function of the robot. Proper maintenance is necessary in order that the warrantee be fully enforceable. Maintenance should be performed by qualified personnel only. Maintenance and responsibility for safety equipment becomes the responsibility of the system operator once he accepts the robot.

  • Page 50: The Assembly Chart

    7. The Assembly Chart 7.1 Arm Chart 50(57)

  • Page 51: Parts List

    7.1.1 Parts List Table 7-1：Arm Chart Parts List Part Number Name SVS-550 SVS-700 gripper YE31055000300 YE31055000300 wrist cylinder YE31321250000 YE31321250000 mounting plate for wrist cylinder BH71550700110 BH71550700110 proximity sensor YE15050000200 YE15050000200 proximity sensor mounting plate BL70550300120 BL70550300120 slider YW31157600000 YE31321250000...

  • Page 52: Base And Frame Chart

    7.2 Base and Frame Chart 1. base mounting plate 2. stand for parts 3. M5×16 hexagon screw 4. 1/4 – Ф 10 composite push in fitting 5. stand for filter regulating valve 6. filter regulating valve 7. fixed base 8. M8 ring 9.
  • Page 53 26. M5×15 hexagon screw 27. 32×150 cylinder 28. shaft fixed plate 2 29. shaft fixed plate 1 30. M5×10 hexagon screw 31. pressure sensor 33. 1/8 - Ф 6 speed control fitting 32. pressure sensor mounting plate 34. invisible green silencer 35.

  • Page 54: Electric Control Chart

    7.3 Electric Control Chart Control Power Diagram 7.3.1 54(57)

  • Page 55: The Main Input Panel Wiring Diagram

    The Main Input Panel Wiring Diagram 7.3.2 55(57)

  • Page 56: The Main Output Panel Wiring Diagram

    The Main Output Panel Wiring Diagram 7.3.3 56(57)

  • Page 57: The Main Control Board Wiring Diagram

    The Main Control Board Wiring Diagram 7.3.4 57(57)

  • Page 58: Em12 Signal Panel Wiring Diagram

    EM12 Signal Panel Wiring Diagram 7.3.5 58(57)

  • Page 59: Em67 Signal Panel Wiring Diagram1

    EM67 Signal Panel Wiring Diagram1 7.3.6 59(57)

  • Page 60: Em67 Signal Panel Wiring Diagram2

    EM67 Signal Panel Wiring Diagram2 7.3.7 60(57)

  • Page 61: The Main Control Layout Chart

    The Main Control Layout Chart 7.3.8 61(57)

  • Page 62: Em12 Main Control Layout Chart

    7.3.9 EM12 Main Control Layout Chart 62(57)

  • Page 63: Em67 Main Control Layout Chart 1

    7.3.10 EM67 Main Control Layout Chart 1 63(57)

  • Page 64: Em67 Main Control Layout Chart 2

    7.3.11 EM67 Main Control Layout Chart 2 64(57)

This manual is also suitable for:

Svs-700

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