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Summary of Contents for IES KEYWATT S50
- Page 1 Installation Manual Keywatt S50 Station Edition: 04/2023 www.ies-synergy.com...
- Page 2 IES Synergy, given in writing. You also agree not to establish any hypertext links to this document or its content. IES Synergy does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an “as is”...
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Page 3: Table Of Contents
Equipment Handling 7. Installation Tool List Installation Rules Civil Engineering Stickers location Connection to the electricity grid 8. Commissioning SIM card (optional) First start Booting errors Power limitation 9. Protecting the environment Recycling Packaging End-of-Life Recycling www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 4: Safety Notes
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by IES Synergy for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. -
Page 5: Rain And Wet Weather Conditions
Rain and wet weather conditions Do not open (installation, maintenance) a charging station in the event of bad weather (rain, thunderstorms, snow, etc.) without installing a worksite tent. www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 6: About The Manual
• KEYWATT S50 Dual Combo2 + AC43 + TPE • KEYWATT S50 TRI Combo2 / CHAdeMO + AC22 • KEYWATT S50 TRI Combo2 / CHAdeMO + AC43 + TPE Refer to your product label sticker to get your charger informations. -
Page 7: General Safety Instructions
• This equipment employs parts, such as switches and relays, that tend to produce arcs or sparks. • Never open the charger while input power is present. Failure to follow these instructions can result in death or serious injury www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 8: Overview
CCS Type 2 DC connector and LED ❽ RFID reader ❾ Emergency Stop button ❿ Antenna ⓫ Electronic Payment terminal * ⓬ AC Type 2 connector and LED * *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 9: Internal Door View
❻ Position Description ❶ Modem board (x2) ❷ OCPP board ❸ Display board ❹ Indicator lights ❺ AC Type 2-S outlet * ❻ Electronic Payment terminal * *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 10: Internal View - Front
DC charger Powermeter* ❽ Power supplies ⓳ Vehicle presence detector module* ❾ Auxiliary power supply breaker ⓴ Redundancy module* ❿ AC Output breaker* Ethernet connection ⓫ AC charger Powermeter* *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 11: Internal View - Side
12V power supply ❷ 24V power supply ❸ Contactor ❹ DC coil ❺ APF module ❻ Distribution board ❼ Supervision board ❽ CCU board ❾ 12,5kW power module (x4) *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 12: Specification
_max 500 V Output voltage _min 200 V _max 125A (1)(2) Output current _min 1,5A Max Output Power 50kW Output connector (charging station side) Permanent mounting COMBO 2 Car Plug connectors CHAdeMO Output cable length Meters www.ies-synergy.com Installation Manual DIM019665-EN... - Page 13 ≤ 1µF : response value (Ran) and time (tan) are not guaranteed for capacity above 1µF ! Warning: Do not connect the insulation monitor device (IMD) in parallel !! Parallelization Response value (Ran) and time (tan) are not guaranteed. www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 14 IK10 (except screen IK08) Protection Type (EN60529) IP55 Cooling system Heatsink with forced air flow by fans IP55 without air filter Sound pressure level (1m, all directions) @Pmax 57 dBA Sound pressure level (5m, all directions) @Pmax 43 dBA www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 15 With derating from 35°C. Design in compliance with CE directives. May change depending on version. Compliance Derating As a direct correlation exists between the output power and the ambient temperature a derating curve is provided for all charging station. www.ies-synergy.com Installation Manual DIM019665-EN...
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Page 16: Handling And Storage Instructions
• Take measures to prevent falling when you carry or transfer the unit. • Due to its dimensions and center of gravity position, take all necessary measures to prevent the charging station to rock. Failure to follow these instructions can result in minor or moderate injury. SLINGING FORKLIFT www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 17: Installation
This free space is mandatory for charging station’s ventilation and operation. Never block the air flow. Overall Layout (top view) Wall/surrounding object 1m min STATION KEYWATT 50x 1m min 1m min FRONT 1m min www.ies-synergy.com Installation Manual DIM019665-EN... - Page 18 Note: All pertinent state, regional, and local safety regulations must be observed when installing and using this device. Note: The manufacturer cannot be held responsible for failure to follow the instructions given in this instruction sheet. www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 19 The concrete slab must not compromise the PRM zone. PRM ZONE 1300 mm 90 mm CONCRETE SLAB www.ies-synergy.com Installation Manual DIM019665-EN...
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Page 20: Stickers Location
• material • thickness The protective earth conductor must be green and yellow. It must be longer than the other conductors. The ground of the power supply circuit and the ground of the product must be connected. www.ies-synergy.com Installation Manual DIM019665-EN... - Page 21 1 supply line (AC+DC), 2 supply lines KEYWATT S50 Dual Combo2 + AC22 #3 configuration #2 configuration KEYWATT S50 Dual Combo2 + AC43 + TPE #3 configuration #2 configuration KEYWATT S50 Tri Combo2 / CHAdeMO + AC22 #3 configuration #2 configuration...
- Page 22 MCB 80A curve C (AC43 model) Input terminal Input terminal Icc < 8kA Icc < 10kA MCB 40-50A curve C (AC22 model) MCB 100-125A curve C 80-125A curve C (AC43 model) RCD 30mA type B RCD 30mA type B www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 23 10mm² min - not supplied) will be necessary. charging point charging point MCB 50A curve C (AC22 model) MCB 80A curve C (AC43 model) Input terminal Input terminal Icc < 8kA MCB 100-125A curve C RCD 30mA type B www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 24 Failure to follow these instructions can result in death or serious injury. Adapt the rubber gasket G Cutter 1. Cut the rubber gaskets ❶ (x2) in order to fit with the size of the AC and DC entry cables ❶ www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 25 1. Pass the input cable through the rubber gaskets ❶. 2. Fit the grommet over the cable entry well from the top down ❷. 3. Repeat the action on the second input cable if ❶ equipped. ❷ www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 26 1. Connect the L1, L2, L3 and Neutral cables to the AC charger (left) and DC charger (right) inputs - position ❶ 2. Connect the ground cables to the earthing bar - position ❷ ❷ G Recommended torque: 6-12 N.m www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 27 2. Pass the Ethernet cable through the bottom ❶ and the wall ❷ of the charger 3. Connect the supervision cable to the Ethernet / RJ45 socket (see page 9) ❸ 4. Close and lock the doors ❶ www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 28 If needed, repeat the operation with a second vehicle detection cable. ❶ Connect the vehicle detection cable (optional) 1. Connect ❶ on CH1 terminal for one vehicle detection 2. Connect ❷ on CH2 terminal for a second vehi- cle detection ❶ ❷ www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 29 1. Install ❶ C H 1 C H 2 R E S E T Install the vehicle detector (optional) POWER 1. Put SW10 to ON (to the left) ❷ and all the other switches to the right RESET www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 30 1. Access the external mains circuit breaker 2. Turn the mains circuit breaker power on Note: Charging station is now powered. It will startup, perform a self-test and will display on its screen when ready to use www.ies-synergy.com Installation Manual DIM019665-EN...
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Page 31: Commissioning
To ensure an optimized service level (remote access to deployed EV Chargers, supervision communication depending services…), we recommend you choosing this type of SIM card in the IES Synergy KEYWATT chargers. Customer SIM card installation Customer... -
Page 32: First Start
RFID does not work. Please see the maintenance manual. Message displayed during the startup of the charging station if Error connecting to comm control unit. the CCU does not work. Please see the maintenance manual. www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 33: Power Limitation
The maximum total input current allowed by the power supply for AC and DC charges. CurrentInputLimit Limits the total input current below 175A. Refer to your backend server instructions to know how to change these configuration parameters. www.ies-synergy.com Installation Manual DIM019665-EN... -
Page 34: Protecting The Environment
Products have been designed so that their components can be processed by conventional procedures: decontamination where this is recommended, reuse and/or dismantling in order to improve recycling performance, and crushing to separate out the rest of the materials. www.ies-synergy.com Installation Manual DIM019665-EN... - Page 35 Notes www.ies-synergy.com Installation Manual DIM019665-EN...
- Page 36 Tel: +33 (0)4 99 13 62 80 Tel: +49(0)8972017919 Fax: +33 (0)4 99 13 62 81 IES-Synergy Inc. (USA) IES WANMA New Energy (China) 330 East Maple Rd Building No 4, Wellong Technology Park Unit U No. 88 Jiang Lin Rd...
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