Installation Manual for Wallbox G3 www.ies-synergy.com...
Page 2
IES Synergy, given in writing. You also agree not to establish any hypertext links to this document or its content. IES Synergy does not grant any right or license for the per- sonal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an “as is”...
Lock the Wallbox on its bracket Close the side door Connector’s holster installation Connector holster installation Hold the connector on holster Switch off external power supply Electrical connection Checking the Electrical Requirements Grounding Instructions Open the door Remove Input plate with cable gland www.ies-synergy.com...
Page 4
3-phase P1/P2/P3 + N + GND 3x380-480V with power metering Close input plate with cable gland Close the door Switch on external power supply Commissioning SIM card Customer SIM card installation First booting Booting errors Power limitation Protecting the environment Recycling Packaging End-of-Life Recycling www.ies-synergy.com...
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by IES Synergy for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
This guide aims to provide informations needed for installation and end-of life of the charging station IES Wall- box G3. This guide must be read in integrality with others related documents. This guide is intended for quali- fied personnel to install on the charging stations.
• Do not open the front cover at any time while input power is present. • Do not operate the unit while the cabinet door is opened or unlocked. Failure to follow these instructions may result in death, serious injury or equipment damage. www.ies-synergy.com...
Installation Manual DIM016055-EN Internal door view Position Description Optionnal modem board RFID reader board Modem board Display board OCPP board Note: May change depending on version or technical modification www.ies-synergy.com...
Hood stand Key locker Input plate + cable gland Emergency stop button Heat exchanger Extractor fan Power module lid CCU board Distribution board Output plate + cable gland Key locker Note: May change depending on version or technical modification www.ies-synergy.com...
Mains supplies 3-phase P1/P2/P3 + N + GND 3x380-400V (24kW) with power metering Mains 3-phase voltage range 380-400 V ± 10% Earthed electrical system TT or TN Frequency range 50/60 Hz ± 10% Nominal input current 40-32A Maximum input current www.ies-synergy.com...
1.5Mohms permanent Internal resistance Ri of the measuring circuit 750Kohms continuous measurement 300Kohms during simultaneous switching measurement Measurement method Continuous and switching measurement resistor method Measuring current Im < 1,4mA at RF=0 Measurement range (Ran) 20Kohms…300Kohms Relative uncertainty ±15% www.ies-synergy.com...
Page 14
Max output current will be adapted versus maximum carrying current of the vehicle plug. Output current can be even reduced with the power derating versus temperature. Potential derating above 35°C. CE marking affixed on the product attest the conformity of the product with applicable requirements of rele- vent Community harmonization legislation. www.ies-synergy.com...
Installation Manual DIM016055-EN Compliance Derating As a direct correlation exists between the current and ambient temperature a derating curve is provided for all charging station. 35°C 40°C 45°C 50°C 55°C Minutes before derating =370V & I =65A www.ies-synergy.com...
Transport Throughout the transport phase, take all necessary measures to keep the pallet stable. Equipment Handling Wallbox G3 charging station is a 66kg equipment. It must be handled by two people minimum. NOTICE RISK OF DAMAGE TO THE CHARGING STATION •...
Note: The manufacturer cannot be held responsible for failure to follow the instructions given in this instruc- tion sheet. NOTICE PREMATURE AGEING OF THE CHARGING STATION • Do not install charging stations outside where they are exposed to direct sunlight and inclement weather. Failure to follow these instructions can result in accelerate power derating. www.ies-synergy.com...
Unscrew lid of crate 1. Remove four (4) phillips screws from bottom of crate and lift crate sidewalls upwards - position 1 Unpacking Wallbox 1. Remove the lid of crate. You will use it to put the charging station. www.ies-synergy.com...
Installation Manual DIM016055-EN Open the side door 1. Remove the screw (1) on side door - position 1 2. Remove the side panel Unlock Wallbox bracket 1. Remove the nuts (3) on bracket’s studs - position 1 www.ies-synergy.com...
Installation Manual DIM016055-EN Remove Wallbox bracket 1. Remove the charging station from its bracket Note: Charging station must be handled by two peo- ple minimum. www.ies-synergy.com...
• Fasteners should be countersunk head type concrete screws or sleeve anchors, 6mm with a minimum length of 50mm Install Wallbox bracket 1. Using bracket as a template, level and mark drill holes 2. Place the anchors and attach the bracket to the wall with screws (8) - position 1 www.ies-synergy.com...
1. Lift the charging station onto its mounting bracket. Note: Due to the charger weight, two people or lifting equipment are required to lift and handle the charging station. Lock the Wallbox on its bracket 1. Tighten the nuts (3) on bracket’s studs - position 1 www.ies-synergy.com...
1. Using bracket as a template, level and mark drill holes 2. Place the anchors and attach the bracket to the wall with screws (8) - position 1 Note: Fasteners should be countersunk head type concrete screws or sleeve anchors, 6mm with a mini- mum length of 50mm www.ies-synergy.com...
HAZARD OF ELECTRIC SHOCK, EX- PLOSION, OR ARC FLASH • Be sure the supply power is off before starting installation • Make sure nobody can switch on power during installation Failure to follow these instructions will result in death or serious injury. www.ies-synergy.com...
HAZARD OF ELECTRIC SHOCK, EX- PLOSION, OR ARC FLASH • Be sure the supply power is off before starting installation • Make sure nobody can switch on power during installation Failure to follow these instructions will result in death or serious injury. www.ies-synergy.com...
HAZARD OF ELECTRIC SHOCK, EX- PLOSION, OR ARC FLASH • Be sure the supply power is off before starting installation • Make sure nobody can switch on power during installation Failure to follow these instructions will result in death or serious injury. www.ies-synergy.com...
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Be sure the supply power is off before starting installation • Make sure nobody can switch on power during installation Failure to follow these instructions will result in death or serious injury. www.ies-synergy.com...
1. Remove 15mm of insulation from the end to the power cable to be connected to the internal circuit breaker 2. Connect ground wire to the AC input configuration board - position 1 3. Connect each phase to the AC input configuration board - position 2 www.ies-synergy.com...
2. Connect ground wire to the AC input configuration board - position 1 3. Connect neutral to the AC input configuration board - position 2 4. Connect each phase to the AC input configuration board - position 3 www.ies-synergy.com...
Failure to follow these instructions will result in death or serious injury. Close the door 1. Remove the door stand - position 1 2. Close the door - position 2 3. Lock the door (2 keylocks) - position 3 www.ies-synergy.com...
Installation Manual DIM016055-EN Switch on external power supply 1. Access to external circuit breaker 2. Switch on external circuit breaker Note: Charging station is now powered, starts and performs a self-test www.ies-synergy.com...
During the booting, If the display does not turn on, please see the maintenance manual. After booting, check on backend server if the charging station is connected. If the charging station is not con- nected to the backend server, please see the maintenance manual. www.ies-synergy.com...
Usually 230V in Europe. CurrentInputLimit The maximum current allowed by the power supply installation (value of the circuit-breaker installed outside the charger). Refer to your backend server instructions to know how to change these configuration parameters. www.ies-synergy.com...
Products have been designed so that their components can be processed by conventional procedures: decon- tamination where this is recommended, reuse and/or dismantling in order to improve recycling performance, and crushing to separate out the rest of the materials. www.ies-synergy.com...
Page 40
IES Synergy 615, Avenue de la Marjolaine 34130 Saint Aunès France Head office: Tel : +33 (0)4 99 13 62 80 Fax : +33 (0)4 99 13 62 81 As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.