Related Manuals for IES Keywatt S120
Summary of Contents for IES Keywatt S120
- Page 1 Installation Manual Keywatt S120 / S150 / S180 Edition: 02/2024 ® www.ies-synergy.com...
- Page 2 IES Synergy, given in writing. You also agree not to establish any hypertext links to this document or its content. IES Synergy does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an “as is”...
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Page 3: Table Of Contents
6. Handling and storage instructions Storage Transport Equipment Handling 7. Installation Tool List Installation Rules Civil Engineering Connection to the electricity grid Charging station connection 8. Commissioning SIM card (optional) First booting Booting errors Power limitation 9. Environmental protection www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 4: Safety Notes
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by IES Synergy for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. -
Page 5: Rain And Wet Weather Conditions
Rain and wet weather conditions Do not open (installation, maintenance) a charging station in the event of bad weather (rain, thunderstorms, snow, etc.) without installing a worksite tent. www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 6: About The Manual
Installation Manual User Manual DUM4021418-EN Service Manual DMM4021418-EN User comments We invite you to write to us to communicate any inaccuracies or omissions, or to make general comments or suggestions regarding the quality of this manual. www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 7: General Safety Instructions
• Do not use a cord extension set or second cable assembly in addition to the cable assembly for the connection of the EV to the EVSE. Failure to follow these instructions may result in serious injury or equipment damage. www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 8: Overview
Speaker IHM, RFID, light intensity and proximity sensors ❾ Payment terminal and contactless RFID reader (in version for public access) ❿ Emergency Stop button (in version for fleets) *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 9: Internal Main Door View
❼ ❽ ❾ ❿ ⓫ ❶ ⓬ Position Description ❶ Air filter ❷ LLC board ❸ IES modem board ❹ Customer modem board ❺ Redundancy module ❻ 12V power supply ❼ OCPP board ❽ Touchscreen display ❾ Speaker IHM ❿... -
Page 10: Internal View - Right Side
Vehicle presence detector (optional) ❹ RJ45 backend connection ❺ Remote emergency stop terminal block ❻ SAV lamp service ❼ Lightning protection ❽ Busbar (x5) ❾ Input AC EMC filter *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 11: Internal View - Left Side
Output block SLAVE ⓰ Heater MCB + ❽ Output block MASTER ⓱ RCD Type A 30mA 4P Circuit breaker 250A 25kA ❾ DC meter (in version for public access) *Note: May change depending on version or technical modification www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 12: Specifications
4 Wires + PE / 3 Wires + PEN Output connector (charging station side) Permanent mounting Car Plug connectors CCS type2 - IEC 62196-3 Output cable length Meters 3,15m / 5,5m / 9,5m Cable management system Yes optional ; Mandatory from 7,5m www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 13: Dc Insulation Monitor Device Characteristics
! Warning: Do not connect the insulation monitor device (IMD) in parallel !! Parallelization Response value (Ran) and time (tan) are not guaranteed. 4G module characteristics Network Mode/GNSS Frequency band LTE-FDD B1 to B5/B7/B8/B12/B13/B18/B19/B20/B25/B26/B28 LTE-TDD B38 to B41 UMTS B1/B2/B4/B5/B6/B8/B19 850/900/1800/1900 MHz www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 14: Other Characteristics
± 5% 600 (S180) Weight (with DC cable and cable management) 570 (S150) 540 (S120) Type of installation Indoor or outdoor Fixation points Mechanical resistance to impact IK10 (IK09 on screen) Protection Type (EN60529) IP55 Cooling system www.ies-synergy.com Installation Manual DIM4021418-EN... - Page 15 Max output current will be adapted versus maximum carrying current of the vehicle plug. Output current can be even reduced with the power derating versus temperature. With derating from 35°C. Design in compliance with CE directives. May change depending on version. Compliance www.ies-synergy.com Installation Manual DIM4021418-EN...
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Page 16: Handling And Storage Instructions
• Take measures to prevent falling when you carry or transfer the unit. • Due to its dimensions and center of gravity position, take all necessary measures to prevent the charging station to rock. Failure to follow these instructions can result in minor or moderate injury. SLINGING FORKLIFT www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 17: Installation
Overall Layout (top view) 0,6m min Wall/surrounding object FRONT 0,3m min STATION KEYWATT G4 STATION 0,7m min 0,7m min KEYWATT G4 STATION 0,7m min 0,7m min KEYWATT G4 FRONT Charger base 0,6m min FRONT 0,6m min www.ies-synergy.com Installation Manual DIM4021418-EN... - Page 18 Note: All pertinent state, regional, and local safety regulations must be observed when installing and using this device. Note: The manufacturer cannot be held responsible for failure to follow the instructions given in this instruction sheet. www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 19 The concrete slab must not compromise the disable people access zone. MUST NOT BE AN OBSTACLE TO DISABLED ACCESS CONCRETE SLAB Country Height (A) Height (B) 1300 mm France 900 mm www.ies-synergy.com Installation Manual DIM4021418-EN...
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Page 20: Connection To The Electricity Grid
The protective earth conductor and the power supply conductors must have the same characteristics in terms of: • size • dimensions • insulation • material • thickness The protective earth conductor must be green and yellow. It must be longer than the other conductors. www.ies-synergy.com Installation Manual DIM4021418-EN... - Page 21 *Value given for information only, the section must be defined by the installer. charging point charging point Insulated Insulated AC/DC charger AC/DC charger RCB Type A 30mA RCB Type A 30mA MCB 250A MCB 250A Input busbar Icc ≤ 25kA MCB 400A RCD Type A - 300mA www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 22 *Value given for information only, the section must be defined by the installer. charging point charging point Insulated Insulated AC/DC charger AC/DC charger RCB Type A 30mA RCB Type A 30mA MCB 250A MCB 250A Input busbar Icc ≤ 25kA MCB 400A RCD Type A - 300mA www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 23 *Value given for information only, the section must be defined by the installer. charging point charging point Insulated Insulated AC/DC charger AC/DC charger RCB Type A 30mA RCB Type A 30mA MCB 250A MCB 250A Input busbar Icc ≤ 25kA MCB 400A RCD Type A - 300mA www.ies-synergy.com Installation Manual DIM4021418-EN...
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Page 24: Charging Station Connection
2. Remove the right and left lower plates ❷ (x2). 3. Unscrew the Tamperproof Allen screws ❸ (x4). 4. Remove the front and rear lower plates ❹ (x2). ❶ ❸ ❷ ❶ ❹ ❸ ❸ ❶ ❹ ❷ ❸ ❶ www.ies-synergy.com Installation Manual DIM4021418-EN... - Page 25 1. Open the upper right door to access the lower panel locking screws. ❶ Unscrew the lower panel G 8 mm Socket 1. Unscrew ❶ (x2) to unlock the lower panel. 2. Open the lower panel. ❶ ❶ ❷ www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 26 2. Unscrew the braided grounding cable to release the lower panel ❷. ❶ ❷ Remove the input plate G 8 mm Socket 1. Unscrew ❶ (x8). 2. Remove the input plate ❷. ❷ ❶ ❶ ❶ ❶ ❶ ❶ ❶ ❶ www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 27 2. Remove the connection entry plate ❷. ❷ ❶ ❶ ❶ ❶ Installation base MKBRN023074 (optional) 1. We recommend the use of the optional plate mounting template MKBRN023074. Min: 180 mm Max: 240 mm Min: 40 mm Max: 80 mm www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 28 Install the input plate (if NOT using optional installation plate) G 8 mm Socket 1. Install the input plate ❶. 2. Screw ❷ (x8). G Recommended tightening torque: 6 N.m ❶ ❷ ❷ ❷ ❷ ❷ ❷ ❷ ❷ www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 29 15 N.m ❶ ❶ ❶ ❶ ❶ Install the connection entry plate (if NOT using optional installation plate) G 8 mm Socket 1. Install the connection entry plate ❶. 2. Screw ❷ (x4). ❷ ❷ ❷ ❷ ❶ www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 30 Connect the vehicle detection cable (optional) 1. Pass the cable through the connection entry plate ❶. 2. Connect ❷ on CH1 and CH2 terminal for vehicles detection. 3. Close and screw the cable gland ❸. ❷ ❸ ❶ ❸ www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 31 1. Install ❶ PO W ER CH 1 CH 2 ❶ RE SE T Install the vehicle detector (optional) POWER 1. Put SW10 to ON (to the left) ❷ and all the other switches to the right RESET www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 32 2. Install and close the lower panel. ❷. ❶ ❷ Secure the lower panel G 8 mm Socket 1. Screw ❶ (x2) to secure the lower panel. 2. Close the upper right door ❷. ❶ G Recommended tightening torque: 6 N.m ❶ ❷ www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 33 ❶ ❸ ❷ ❹ Remove the Lifting rings ❶ ❶ ❶ ❶ 1. Unscrew and remove the lifting rings ❶ (x4). ❷ Note: Check that the 4 seals ❷ are in place, do not remove them. www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 34 1. Access the external mains circuit breaker 2. Turn the mains circuit break- er power on Note: Charging station is now powered. It will startup, perform a self-test and will display on its screen when ready to use www.ies-synergy.com Installation Manual DIM4021418-EN...
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Page 35: Commissioning
To ensure an optimized service level (remote access to deployed EV Chargers, supervision communication depending services…), we recommend you choosing this type of SIM card in the IES Synergy KEYWATT chargers. Customer SIM card installation ❶... - Page 36 1. Open the main door ❶. 2. Unscrew the nuts ❶ (x2). ❷ ❷ ❶ Customer SIM card installation ❶ ❷ 1. Open the door to access the modems. 2. Insert the SIM card into the customer modem board as shown. www.ies-synergy.com Installation Manual DIM4021418-EN...
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Page 37: First Booting
RFID does not work. Please see the maintenance manual. Message displayed during the startup of the charging station if Error connecting to comm control unit. the CCU does not work. Please see the maintenance manual. www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 38: Power Limitation
AC and DC charges. CurrentInputLimit Limits the total input current below 280A (S180) ; 233A (S150) ; 186A (S120). Refer to your backend server instructions to know how to change these configuration parameters. www.ies-synergy.com Installation Manual DIM4021418-EN... -
Page 39: Environmental Protection
2. On receipt of your e-mail, our IES Synergy team will contact Weee-Europe. 3. Weee-Europe will provide us with the contact details of the organization responsible for collecting and recycling your product. - Page 40 Notes www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 41 Notes www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 42 Notes www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 43 Notes www.ies-synergy.com Installation Manual DIM4021418-EN...
- Page 44 Tel: +33 (0)4 99 13 62 80 Tel: +49(0)8972017919 Fax: +33 (0)4 99 13 62 81 IES-Synergy Inc. (USA) IES WANMA New Energy (China) 330 East Maple Rd Building No 4, Wellong Technology Park Unit U No. 88 Jiang Lin Rd...