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PowerStone
USER MANUAL
Battery System
76.8kWh/100Ah
File version-20231114-V2-EN Information might be subject to change without notice during product improving.

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Summary of Contents for Dyness PowerStone-7S

  • Page 1 PowerStone USER MANUAL Battery System 76.8kWh/100Ah File version-20231114-V2-EN Information might be subject to change without notice during product improving.
  • Page 2: Table Of Contents

    Battery Management System(BMS) ....................12 3 Installation and Configuration ..................13 Preparation for installation ........................13 Equipment installation ..........................17 4 Maintenance ..........................24 Trouble shooting ............................24 Replacement of main component ....................25 Battery Maintenance ..........................25 ©Dyness reserves the copyright of this document.
  • Page 3: Statement Of Law

    PowerStone User Manual Statement of Law Copyright of this document belongs to Dyness Digital Energy Technology Co., LTD. No part of this documentation maybe excerpted, reproduced, translated, annotated or duplicated in any form or by any means without the prior written authorization of Dyness Digital Energy Technology Co., LTD.All Rights Reserved.
  • Page 4: Safety Precautions

    Except for changing the DIP switch mode, no other operations are allowed. In the next stage, you can log in on our website to apply for operating authorization directly. ©Dyness reserves the copyright of this document.
  • Page 5: Preface

    This user manual details the basic structure, parameters, basic procedures and methods of installation and operation and maintenance of the equipment. ©Dyness reserves the copyright of this document.
  • Page 6: Introduction

    With wide range of temperature for working environment, -20 C~ +55 C, circulation  span and discharging performance are well under high temperature. Less volume, lighter weight.  Product identity definition Battery Energy Storage System nameplate Figure 1-1 nameplate of PowerStone ©Dyness reserves the copyright of this document.
  • Page 7 After the battery life is terminated, the battery can continue to be used after it recycled by the professional recycling organization and do not discard it at will. ©Dyness reserves the copyright of this document.
  • Page 8: Product Specification

    PowerStone-11S PowerStone-12S Module Type Nominal Voltage(V) 512V 563.2V 614.4V Work Voltage Range(V) 448~576 492.8~633.6 537.6~691.2 Module configuration 10 Series 11 Series 12 Series Nominal Energy(kWh) 51.2 56.32 61.44 Nominal(Max) Power(kW) 51.2 56.32 61.44 ©Dyness reserves the copyright of this document.
  • Page 9 Discharge Current(A) Dimension(mm) 1316*1008*1880 1316*1008*1880 1316*1008*1880 Weight(kg) 1317 1364 1411 Battery Module Name HV51100F HV51100F HV51100F Battery Module Quantity(pcs) Battery System Protection level IP55 Anticorrosion Grade Cooling Method Air Conditioning cooling Installation Environment Outdoor ©Dyness reserves the copyright of this document.
  • Page 10: Battery Module

    Li-ion(LFP) Battery Module Capacity (kWh) 5.12 Battery Module Voltage (Vdc) 51.2 Battery Module Capacity (Ah) Battery Module Charge Voltage (Vdc) 57.6 Battery Module Charge Current (Normal) [A] Battery Module Discharge Current (Normal) [A] ©Dyness reserves the copyright of this document.
  • Page 11: Interface Definition

    Heat dissipation for battery Positive socket Battery output or Serial anode cable Collect the voltage and temperature of the module ,control the fan 6 7 8 9 10 11 12 Figure 2-3 The sketch of interface ©Dyness reserves the copyright of this document.
  • Page 12 Figure 2-4 CAN interface definition Table 2-7 BDU CAN1 Pin Definition Foot position Color Definition PIN1 24V+ PIN2 24V+ PIN3 White SCANOUT PIN4 Blue SWAKE PIN5 Yellow SCANH PIN6 Green SCANL PIN7 Black 24V- ©Dyness reserves the copyright of this document.
  • Page 13 Reserve PIN4 Blue CANH PIN5 Yellow CANL PIN6 Green CANIN PIN7 Black CANOUT PIN8 Black Reserve Figure 2-6 RS232 interface definition Table 2-8 BDU RS232 Pin Definition Foot position Definition PIN1 PIN2 PIN3 ©Dyness reserves the copyright of this document.
  • Page 14: Battery Management System(Bms)

    The protection is over when temperature back to rated working range. CAUTION Battery’s maximum discharging current should be more than load’s maximum working current. ©Dyness reserves the copyright of this document.
  • Page 15: Installation And Configuration

    The ground for product arrangement shall be flat and level.  There is no flammable explosive materials near to the installation site.  The optimal ambient temperature is 5 C~ 45  Keep away from dust and messy zones.  ©Dyness reserves the copyright of this document.
  • Page 16 Verify that the maximum operating current of the battery-powered user equipment  (inverter DC input) should be less than the maximum discharge current of the products used in Table 2-1 and Table 2-2. The security check ©Dyness reserves the copyright of this document.
  • Page 17 Packing list of PowerRack HV4F-11S is as follows: Item Specification Quantity Figure Battery- 51V/100Ah HV51100F 548*554*152.8 BDU100 560×510×155mm Power cable- positive /35mm²/L4000mm Power cable- Black negative /35mm²/L4000mm Orange Serial cable-1 /35mm²/L350mm ©Dyness reserves the copyright of this document.
  • Page 18 Attention should be paid to the following items before construction: Power line specification.  The power line specification shall meet the requirements of maximum discharge current for each product. Mounting space and bearing capacity.  ©Dyness reserves the copyright of this document.
  • Page 19: Equipment Installation

    Make sure the environment is meeting all technical requirements: “Environmental requirements” 2. Prepare equipment and tools for installation. 3. Confirm that the DC breaker is in the OFF state to ensure that it is no live operation. Mechanical installation Installation method: ©Dyness reserves the copyright of this document.
  • Page 20 3. Insert the second one HV51100F in to the rack. Figure 3-5 4. Stack the required number of battery and BDU as described above, and use 4 screws to fix the battery and BDU on the front bracket. Shown as Figure3-5. ©Dyness reserves the copyright of this document.
  • Page 21 After visual testing of power line connection, the positive and negative poles of the  battery shall be connected respectively to the positive and negative poles of the opposite terminal. It is better to add a circuit breaker between the inverter and the battery system. ©Dyness reserves the copyright of this document.
  • Page 22 Battery system self-test Switch the DC BREAKER of BDU to the "ON" state  Switch on the “POWER ON” switch  Press the “POWER WAKE” button for about 10S. The system start-up.  ©Dyness reserves the copyright of this document.
  • Page 23 A external DC Breaker that operates both positive and negative conductors simultaneously between the BDU and inverter on the power cable is recommended. After waking up the BDU and ensure that the BDU is pre-charged, you can turn on it. ©Dyness reserves the copyright of this document.
  • Page 24 Connect External Power Cable to the inverter; ● Connect to inverter DC+ terminal Connect to inverter DC+ terminal Connect the INVERTER-CAN communication cable to the inverter RJ45 CAN port ● Connect to inverter RJ45 CAN communication port ©Dyness reserves the copyright of this document.
  • Page 25 After the battery system installation is completed and the running is normal, you need to log in to the DYNESS official website to register the product installation and use information to make the product warranty effective. Please follow the instructions on the website to register.
  • Page 26: Maintenance

    Communication failure The wrong battery model Select correct battery between battery and type is selected on the model type on the inverter inverter inverter ©Dyness reserves the copyright of this document.
  • Page 27: Replacement Of Main Component

    Check the SOC of battery system through the monitor software. Check the SOC of battery string is normal or not. Cables Inspection: [Periodical Maintenance] Visual inspect all the cables of battery system. Check the cables have broken, aging, getting loose or not. Balancing: [Periodical Maintenance] ©Dyness reserves the copyright of this document.
  • Page 28 Output Relay Inspection: [Periodical Maintenance] Under low load condition (low current), control the output relay OFF and ON to hear the relay has click voice, that’s mean this relay can off and on normally. ©Dyness reserves the copyright of this document.
  • Page 29 Address: No. 511 Chenzhuang West Road, Sanshui Street, Jiangyan District, Taizhou City Email: service@dyness-tech.com Tel: +86 400 666 0655 Web: www.dyness.com Official Website Digital version access...

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