Dyness Powerbox Pro Series User Manual

Dyness Powerbox Pro Series User Manual

Battery system 51.2v/200ah

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Powerbox Pro
Battery System
51.2V/200Ah
Powerbox Pro
USER MANUAL
USER MANUAL
File version-20230414-V1-EN information might be subject to change without notice during product improving.

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Summary of Contents for Dyness Powerbox Pro Series

  • Page 1 Powerbox Pro Battery System 51.2V/200Ah Powerbox Pro USER MANUAL USER MANUAL File version-20230414-V1-EN information might be subject to change without notice during product improving.
  • Page 2: Table Of Contents

    Powerbox Pro User Manual Contents Statement of Law ..........................1 Revision History ..............................1 Safety Precautions ........................2 Manual Declaration ............................4 Safety Statement ............................. 4 Sign explanation .............................. 4 1 Introduction ..........................5 Brief Introduction ............................5 Product Properties ............................5 Product Identity Definition ..........................
  • Page 3: Statement Of Law

    (Taizhou) Co., Ltd. when the product or technology is updated. Please note that the product can be modified without prior notification. Revision History Revision NO. Revision Date Revision Reason 2022.3.11 First Published © Dyness reserves the copyright of this document.
  • Page 4: Safety Precautions

    Please charge the battery in 18 hours after it fully discharged or over-discharging protection mode is activated. Formula of theoretical standby time: T=C/I (T is standby time, C is battery capacity, I is total current of all loads). © Dyness reserves the copyright of this document.
  • Page 5 The surface of the product cabinet is affixed with a torn invalid label. Therefore, before opening the cover to change the DIP switch mode, you need to contact DYNESS and inform the product ID. DYNESS will record this battery ID and authorize the opening operation to be performed.
  • Page 6: Manual Declaration

    Sign explanation User should clear the meaning of the caution sign below when configuring or operating Powerbox Pro series products. CAUTION Neglecting the warnings might cause equipment failure. © Dyness reserves the copyright of this document.
  • Page 7: Introduction

    1 Introduction Brief Introduction Powerbox Pro series is equipped with lithium iron phosphate battery for family use . We base on customer needs and market requirement to develop cutting-edge battery storage technology and offer this high quality product to supply stable electricity for all kind of user’s devices.
  • Page 8: Product Identity Definition

    After the battery life is terminated, the battery can continue to be used after it recycled by the professional recycling organization and do not discard it at will. This battery product meets European directive requirements. © Dyness reserves the copyright of this document.
  • Page 9: Product Specification

    Powerbox Pro User Manual 2 Product Specification Size and Weight Table 2-1 Powerbox Pro Series Device Model Product Nominal Nominal Dimension Weight IP Level Series Voltage Capacity (mm) (kg) Powerbox Pro 51.2V 200Ah 928×555×210 IP65 Performance Parameter Table 2-2 Powerbox Pro performance parameter...
  • Page 10 Reset switch Reset switch button, and the battery system will automatically sleep after the device without external load and power for 72 hours. DC circuit breaker Circuit Protection Communication cascade port, support RS232 © Dyness reserves the copyright of this document.
  • Page 11: Battery Management System(Bms)

    When the charge current of any module>90A, current limit protection mode is activated, current will be limited to≤3A, protection is removed after rated time delaying 10secs. Circulate like this until the current is lower than 90A. Over Current Protection in Discharging: © Dyness reserves the copyright of this document.
  • Page 12 When device connects no external loads for over 72 hours, device will dormant standby automatically. CAUTION The maximum operating current required for the electrical load shall be less than the maximum discharge current capacity of the battery. © Dyness reserves the copyright of this document.
  • Page 13: Installation And Configuration

    And the following conditions are met: • Installation location should be away from the sea to avoid brine and high humidity environment. • The ground for product arrangement shall be flat and level. © Dyness reserves the copyright of this document.
  • Page 14 2-2, the user interface should have the power equipment of DC current limiting function, give priority to ensuring the normal work of user equipment. The security check © Dyness reserves the copyright of this document.
  • Page 15 Item Specification Quantity Figure Battery 51.2V/200Ah Power cable- positive /25mm2/L2050mm Power cable- Black negative /25mm2/L2050mm Black Communication /L2000mm /Double cable-to inverter RJ45 plug RJ45 Waterproof To pole of battery Connector © Dyness reserves the copyright of this document.
  • Page 16 Make sure that the battery has enough space to install, and that the battery rack and bracket have enough load capacity. • Wiring. • Make sure the power cable and ground wire are reasonable. Not easy to short-circuit, water and corrosion. © Dyness reserves the copyright of this document.
  • Page 17: Equipment Installation

    Ensure that the battery is in a shutdown state Step 2 Mechanical installation 1. Hanger mounting 2. Equipment installation Step 3 Electrical installation 1. Connect the ground cable 2. Electrical installation 3. Connect inverter 4. Communication interface connection © Dyness reserves the copyright of this document.
  • Page 18 Carry the battery box to the installation site, and place it about 15mm away from the 6. wall surface, fixing the Support bracket and the upper part of the battery box with © Dyness reserves the copyright of this document.
  • Page 19 Fixing the expansion bolt M6 into the bottom of the hole on the wall, and fix the 5. Support bracket and Battery bottom bracket on the wall with M6 bolts, twisting force keeps 6NM. © Dyness reserves the copyright of this document.
  • Page 20 Customer needs to prepare a M6 OT terminals and ground cables. Ground the battery shell as shown below. The sectional area of the grounding cable shall be at least 6mm and the bolt locking torque is 6NM. © Dyness reserves the copyright of this document.
  • Page 21 Set DIP switch mode of the master module to the correct mode. Before opening the cover to operate, you must contact DYNESS and inform the ID of the product. DYNESS records this battery ID and authorizes the opening operation. Except changing the DIP switch mode, no other operations can be done.
  • Page 22 Foot position Color Definition PIN1 Orange/white 485B PIN2 Orange 485A PIN3 Green/white Reserve PIN4 Blue EXT CANH PIN5 Blue/white EXT CANL PIN6 Green Reserve PIN7 Brown/white INT CANH PIN8 Brown INT CANL © Dyness reserves the copyright of this document.
  • Page 23 1PCS, Battery-Battery communication cable × 4PCS, Distribution box × 1PCS. The over-current capacity of the distribution box should be much higher than the maximum nominal current value when the load is running. DC Bus Bar © Dyness reserves the copyright of this document.
  • Page 24 Orange/White 485_B 12345678 12345678 Orange 485_A Orange 485_A Green/White Green/White Blue EXT CANH Blue EXT CANH Blue/White EXT CANL Blue/White EXT CANL Green Green Brown/White Brown/White INT CANH Brown Brown INT CANL © Dyness reserves the copyright of this document.
  • Page 25 Table 3-3 DIP switch Definition DIP switch position (master communication protocol and baud rate selection) Baud rate selection Define different protocols; OFF:CAN: 500K,485: 9600 Distinguish between master and slave ON:CAN: 250K,485: 115200 © Dyness reserves the copyright of this document.
  • Page 26 Powerbox Pro User Manual DIP Switch Description: For Powerbox Pro series system, the master module at the bottom of cabinet , the other modules are slaves. Slave module Front panel Slave PCB Master PCB Master module When the batteries are connected in parallel, the master communicates with the slaves through the CAN interface.
  • Page 27 DIP switch of the master module to Slave Setting 1 (i.e. ADD: 0000),the master Powerbox Pro no need to change. Proceed as follows: (a) Remove the six screws on the Powerbox Pro and open the front panel. © Dyness reserves the copyright of this document.
  • Page 28 Note: For more information of matching inverter brands, please subject to the latest document <The list of compatibility between Dyness ESS and Inverters >. • The following operations can only be performed after being authorized by DYNESS: • How to judge that the communication between the product is normal: ©...
  • Page 29 1*Powerbox Pro 10.24 10KW 2*Powerbox Pro 20.48 15KW 3*Powerbox Pro 30.72 Battery Parameter Settings on the Inverter Max Charging(Bulk) Voltage: 57.6V Absorption Voltage: 56.5V Float Voltage: 56V Shut Down(cut off) Voltage: 48V © Dyness reserves the copyright of this document.
  • Page 30 After the battery system installation is completed and the running is normal, you need to log in to the DYNESS official website to register the product installation and use information to make the product warranty effective. Please follow the instructions on the website to register.
  • Page 31: Use, Maintenance And Troubleshooting

    Use a voltmeter to measure whether the voltage across the BAT + / BAT- terminals of the inverter is higher than 44.8V, and check whether the voltage polarity is consistent with the input polarity of the inverter. If the voltage across the terminals BAT + / BAT- © Dyness reserves the copyright of this document.
  • Page 32: Alarm Description And Processing

    RED light protection when out the cause of the Discharge state Always on discharge trouble. RED light Over-discharged Start charging. Always on protection Buzzer start Low voltage alarm Yellow light on Start charging. © Dyness reserves the copyright of this document.
  • Page 33: Analysis And Treatment Of Common Faults

    Communication Check the external fault between communication cable The master product and firstly, Powerbox Pro LED1 product,or between Check the internal is yellow flashing internal modules in communication cable Powerbox Pro secondly © Dyness reserves the copyright of this document.
  • Page 34 The led 1,2 don’t stop cable connection firstly. address distribution changing alternately Check the slave module is fault DIP setting. If you need any technical help or have any question, please contact the dealer in time. © Dyness reserves the copyright of this document.
  • Page 35 Discover Your Nature APP download Digital version access Address: No. 511 Chenzhuang West Road, Sanshui Street, Jiangyan District, Taizhou City Email: service@dyness-tech.com Tel: +86 400 666 0655 Web: www.dyness-tech.com...

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