Champion 500813-N Operator's Manual
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Champion 500813-N Operator's Manual

6850w portable generator
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OPERATOR'S MANUAL
MODEL #500813-N
6850W PORTAbLE GENERATOR
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20230908

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  • Page 1 OPERATOR'S MANUAL MODEL #500813-N 6850W PORTAbLE GENERATOR READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.

  • Page 2: Table Of Contents

    TAbLE Of CONTENTS 500813-N - 6850W PORTAbLE GENERATOR TAbLE Of CONTENTS Maintenance ..........

  • Page 3: Introduction

    500813-N - 6850W PORTAbLE GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or recreational vehicle. frayed. Use Champion electrical cords only for proper DO NOT allow exhaust fumes to enter a confined area application. through windows, doors, vents or other openings.
  • Page 5 IMPORTANT SAfETY INSTRUCTIONS 500813-N - 6850W PORTAbLE GENERATOR WARNING CAUTION   Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact. shorten its life and void your warranty.

  • Page 6: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 500813-N - 6850W PORTAbLE GENERATOR fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER  DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS) ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 500813-N - 6850W PORTAbLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 8: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 500813-N - 6850W PORTAbLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Safety Labels

    91. Maximum 10 % d'éthanol. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 10: Controls And Features

    CONTROLS AND fEATURES 500813-N - 6850W PORTAbLE GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 5.7 gal. (21.6 L) 8.

  • Page 11: Control Panel

    CONTROLS AND fEATURES 500813-N - 6850W PORTAbLE GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge –Four mode digital meter for displaying 12V DC, 10A (Automotive) voltage, frequency (hertz), run time, and total run time.

  • Page 12: Parts Included

    CONTROLS AND fEATURES 500813-N - 6850W PORTAbLE GENERATOR Parts Included Accessories Oil Funnel ................1 Engine Oil ......... ..

  • Page 13: Assembly

    ASSEMbLY 500813-N - 6850W PORTAbLE GENERATOR ASSEMbLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team .

  • Page 14: Add Engine Oil

    ASSEMbLY 500813-N - 6850W PORTAbLE GENERATOR Add Engine Oil CAUTION  DO NOT attempt to crank or start the engine before it has OIL DIP STICK been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.

  • Page 15: Add Fuel

    ASSEMbLY 500813-N - 6850W PORTAbLE GENERATOR Add fuel NOTICE  1. Use clean, fresh, regular unleaded gasoline with a Our engines work well with 10% or less ethanol blend minimum octane rating of 91 and an ethanol content of gasoline. When using ethanol-gasoline blends there are 10% or less by volume.

  • Page 16: Operation

    OPERATION 500813-N - 6850W PORTAbLE GENERATOR OPERATION Grounding A ground terminal connected to the frame of the generator has Generator Location been provided (see Controls and Features for terminal location). Neutral Floating* NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or –...

  • Page 17: Connecting Electrical Loads

    OPERATION 500813-N - 6850W PORTAbLE GENERATOR Connecting Electrical Loads 3. Do not over-choke. As soon as engine starts, move the choke to the “RUN” position over a 2-5 second duration. Let the engine stabilize and warm up for a few minutes after starting.

  • Page 18: Stopping The Engine

    OPERATION 500813-N - 6850W PORTAbLE GENERATOR Power Management Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling. Use the following formula to convert voltage and amperage to watts: To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet.

  • Page 19: Maintenance

    MAINTENANCE 500813-N - 6850W PORTAbLE GENERATOR MAINTENANCE 1. Remove the oil drain plug with a 12 mm socket (not included) and extension. Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment.

  • Page 20: Cleaning The Air Filter

    MAINTENANCE 500813-N - 6850W PORTAbLE GENERATOR Cleaning the Air filter Adjusting the Governor 1. Remove the snap-on cover holding the air filter to the WARNING  assembly. Tampering with the factory set governor will void your 2. Remove the foam element.

  • Page 21: Storage

    STORAGE 500813-N - 6850W PORTAbLE GENERATOR STORAGE Service your generator more frequently when operating in adverse conditions. DANGER Contact our Technical Support Team to locate the nearest  CPE certified service dealer for your generator or engine Gasoline and gasoline vapors are highly flammable and maintenance needs.

  • Page 22: Long Term Storage (More Than 1 Year)

    STORAGE 500813-N - 6850W PORTAbLE GENERATOR be sure to properly dispose of the drained gasoline 2. Add gasoline to the generator according to Add Fuel: according to local regulations or guidelines. Gasoline. 7. Option 2: Run Dry 3. Turn the fuel valve to the “ON” position.

  • Page 23: Specifications

    SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR SPECIfICATIONS fuel Specifications Use regular unleaded gasoline with a minimum octane rating of Generator Specifications 91 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.

  • Page 24: Parts Diagram

    SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Parts Diagram...

  • Page 25: Parts List

    SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 x 16 37 100021362-0003 Fixing Bolt, Battery 100011530-0002 Panel Assembly Pressing Plate, Battery, 100719476-0001 38 100021372-0017 184 mm 100032110 Protect Panel...
  • Page 26 SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Part Number Description Qty. Alternator Assembly, 72 100726155 Al, Ø204 x 160 mm Stator Cover, 152.5 73 100726093 Stator Assembly, Al, 100726554 Ø204 x 160 mm Rotor Assembly, Al, 75 100726555 Ø119 x 160 mm...

  • Page 27: Engine Parts Diagram

    SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Engine Parts Diagram...

  • Page 28: Engine Parts List

    SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 x 16, 35 100004781 Air Filter Element 100011264-0003 GB5789 36 100004874 Air Filter Cover 100002337 Cylinder Head Cover 37 100011452-0003...
  • Page 29 SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Part Number Description Qty. 72 100713757 Starter 73 100725252 Control Assembly Flange Bolt M6 x 12, 100011261-0004 GB5789 75 100007888 Spring, Governor 76 100007927 Spring, Throttle Return 77 100007958 Rod, Governor 78 100008428 Arm, Governor...

  • Page 30: Wiring Diagram

    SPECIfICATIONS 500813-N - 6850W PORTAbLE GENERATOR Wiring Diagram...

  • Page 31: Troubleshooting

    TROUbLESHOOTING 500813-N - 6850W PORTAbLE GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level. Low oil level.

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