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SMC Networks PA5113 Operation Manual

Process pump
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Document No. PAB-OM-C007-C
PRODUCT NAME
Process Pump
MODEL / Series / Product Number
PA5113
PA5213

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Summary of Contents for SMC Networks PA5113

  • Page 1 Document No. PAB-OM-C007-C PRODUCT NAME Process Pump MODEL / Series / Product Number PA5113 PA5213...
  • Page 2: Table Of Contents

    Contents Safety Instructions ............................... 2 Model Indication and How to Order ......................... 4 Names and Functions of Product Parts ......................5 Piping and Operation ............................6 Working Principle ..............................7 Precautions ................................8 1.Caution on Design .............................. 8 2.Mounting ................................9 3.Piping ..................................
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4: Limited Warranty And Disclaimer/Compliance Requirements

    Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5: Model Indication And How To Order

    Model Indication and How to Order...
  • Page 6: Names And Functions Of Product Parts

    Names and Functions of Product Parts Pilot air supply port: P1 <AIR SUP> Discharge port <FLUID OUT> Suction port <FLUID IN> Pilot air supply port: 2 <AIR EXH> Bracket Description Functions Suction port Sucks the fluid to be transferred. Connect suction piping. (FLUID IN) Discharge port Discharges the fluid taken in the pump.
  • Page 7: Piping And Operation

    Piping and Operation Caution Mounting posture of the pump is set with the mounting bracket facing downward. Maintain the proper tightening torque for fittings and mounting bolts, etc. Looseness can cause problems such as fluid and air leaks, while over tightening can cause damage to threads and parts, etc. Starting and Stopping Refer to circuit example (1)...
  • Page 8: Working Principle

    Working Principle Control unit 1. When air is supplied to P1 port, it enters drive chamber A. 2. Diaphragm A moves to the left, and at the same time diaphragm B also moves to the left. 3. The fluid in pump chamber A is forced out to the discharge port, and the fluid is sucked into pump chamber B from the suction port.
  • Page 9: Precautions

    Precautions 1.Caution on Design Warning 1. Confirm the specifications. - Give careful consideration to operating conditions such as the application, fluid and environment, and use the product within the operating ranges specified in this catalog. - The product is provided for physical, chemical and industrial equipment. 2.
  • Page 10: 2.Mounting

    11. Condensation and freezing of the pilot port The air supply port of the air operated type can cool down quickly due to expansion of the supply air, and this may cause condensation on the piping and the condensation may freeze during operation in winter.
  • Page 11: 4.Air Supply

    4.Air supply Warning 1. Use clean air. Do not use compressed air that includes chemicals, synthetic oils containing organic solvents, salinities or corrosive gases, etc., as it can cause damage or malfunction. 2. Pay attention to avoid freezing when operating the product in low temperatures. The equipment operates while expanding the compressed air.
  • Page 12: Maintenance Warning

    6.Maintenance Warning 1. Perform maintenance after consulting the operation manual. Obtain the operation manual for the equipment from SMC or our distributor and have sufficient knowledge of the equipment before performing maintenance. Incorrect handling may cause damage or malfunction of the equipment or system. 2.
  • Page 13: 7.Lubrication

    Operating Diaphragm Model discharge numberof cycles inside pump Method material per cycle A in service life B (wetted part) PA5113 Approx. 50 million Air operated PTFE Approx. 315mL PA5213 0.09L cycles 7.Lubrication Caution 1. The pump can be used without lubrication.
  • Page 14: 8.Caution On Handling

    8.Caution on Handling Warning 1. Test before using with the actual equipment. Test the pump before using it with the actual equipment. Even if there is no problem in a short-term test, the liquid may penetrate through the fluoropolymer diaphragm causing a malfunction in the pump air circuit.
  • Page 15: Applicable Fluids

    6. Compatibility is indicated for fluid temperatures specified for the respective products (60℃ or less). Table symbols ○: Can be used. ×: Cannot be used. —: Can be used under certain conditions. Model PA5113 PA5213 Body material ADC12...
  • Page 16: Specifications

    Specifications Model PA5113-□04 PA5113-□06 PA5213-□04 PA5213-□06 Actuation Air operated Rc, NPT, G, NPTF Female thread Main fluid suction discharge port 1/2" 3/4" 1/2" 3/4" Port size Pilot air supply/exhaust Rc, NPT, G, NPTF 1/4" Female thread port Body wetted areas...
  • Page 17: Performance Curve

    Performance Curve Flow Rate Characteristics Selection from Flow Rate Characteristic Graph Required specification example: Find the pilot air pressure for a discharge rate of 15 L/min and a discharge pressure of 0.14 MPa. <The transferred fluid is fresh water (viscosity 1 mPa・s, specific gravity 1.0).> ∗...
  • Page 18: Air Consumption

    Air Consumption Calculating Air Consumption Find the air consumption for operation with a 4 Hz switching cycle and pilot air pressure of 0.4 MPa from the air consumption graph. Selection procedures: 1. Look up from the 4 Hz switching cycle to find the intersection with SUP = 0.4 MPa. 2.
  • Page 19: Viscosity Characteristics

    Viscosity Characteristics Selection from Viscosity Characteristic Graph Required specifications example: Find the pilot air pressure and pilot air consumption for a discharge rate of 12 L/min, discharge pressure of 0.25 MPa, and a viscosity of 100 mPa・s. Selection procedures: 1. First, find the ratio of the discharge rate for fresh water when viscosity is 100 mPa・s from the graph above.
  • Page 20: Maintenance Parts

    ● Basically, it is not recommended to disassemble the process pump. However, if this is necessary, be sure to follow the instructions in the maintenance procedure. ● When carrying out this work, wear appropriate protective equipment. PA5113 Description PA5213 Diaphragm kit...
  • Page 21 Revision history 1998-09-24 Initial release 2006-08-21 Rev. A 2008-11-05 Rev. B 2024-10-30 Rev. C Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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Pa5213