Schmalz VCBL-S6-HD Operating Instructions Manual

Vacuum block

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Operating instructions
Vacuum Block VCBL-S6-HD
Note
The Operating instructions were originally written in German. Store in a safe place for future reference. Subject
to technical changes without notice. No responsibility is taken for printing or other types of errors.
Published by
© J. Schmalz GmbH, 05/24
This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction
of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any
modifications to or abridgments of the document are prohibited without explicit written agreement from
J. Schmalz GmbH.
J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0
schmalz@schmalz.de
EN-US · 30.30.01.04326 · 00 · 05/24
Translation of the original operating instructions

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Summary of Contents for Schmalz VCBL-S6-HD

  • Page 1 Any modifications to or abridgments of the document are prohibited without explicit written agreement from J. Schmalz GmbH. J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0 schmalz@schmalz.de EN-US · 30.30.01.04326 · 00 · 05/24...
  • Page 2: Table Of Contents

    Contents 1 Important Information............................3 Note on Using this Document.......................... 3 The technical documentation is part of the product .................. 3 Type Plate................................ 3 Symbols................................ 3 2 Fundamental Safety Instructions ......................... 4 Intended Use ...............................  4 Non-Intended Use...............................  4 Personnel Qualifications.............................  4 Workplace Requirements ...........................
  • Page 3: Important Information

    ð Failure to follow the instructions in these Operating instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services...
  • Page 4: Fundamental Safety Instructions

    2  Fundamental Safety Instructions 2.1  Intended Use The series of vacuum blocks VCBL-S6-HD is used for clamping workpieces (optimized for solid wood) as well as other demanding applications such as solid surface materials. It is also suitable for clamping delicate workpieces with a matt or gloss surface on the machining center and is placed on the machine table with specially designed consoles.
  • Page 5: Warnings In This Document

    4 Wear protective work shoes (S1). 2.7  Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz.
  • Page 6: Design Of The Vacuum Block

    3  Design of the Vacuum Block Base Adjusting screw (suction plate adjustment) Aluminum body Adapter ring Suction plate Optional: magnet Friction pad Optional: switch cam Sealing gasket Sealing frame Touch valve The suction plate is rotatable and interchangeable, with integrated NFC tag for reading product data via smart- phone.
  • Page 7: Rotating The Suction Plate

    4  Rotating the Suction Plate The central screw is used to mount the suction plate. 1. Using a size 8 Allen key, loosen the screw and un- screw it approx. 1 cm. 2. Raise the suction plate and rotate it in 15° incre- ments.
  • Page 8: Technical Data

    5  Technical Data 5.1  General Parameters Permissible ambient temperature 5 to 45 °C 5.2  Dimensions Variants: VCBL-S6-HD, Cup plus Base Part no. 10.01.12.05500 10.01.12.05502 10.01.12.05503 10.01.12.05504 10.01.12.05505 10.01.12.05506 8 / 13 EN-US · 30.30.01.04326 · 00 · 05/24...
  • Page 9: Mass

    Variants: VCBL-S6-HD, Cup Part no. 10.01.12.05386 10.01.12.05387 10.01.12.05388 10.01.12.05389 10.01.12.05390 10.01.12.05391 All specifications are in mm. 5.3  Mass Part no. Description Mass 10.01.12.05386 VCBL-S6-HD-CUP 140x130x50 TV 2,765 g 10.01.12.05387 VCBL-S6-HD-CUP 128x75x50 TV 1,545 g 10.01.12.05388 VCBL-S6-HD-CUP 128x60x50 TV 1,345 g 10.01.12.05389 VCBL-S6-HD-CUP 140x130x85 TV 4,430 g...
  • Page 10: Checking The Delivery

    1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 7  Installation 7.1  Installation Instructions...
  • Page 11: Inserting The Cup Into The Base And Securing

    7.3  Inserting the Cup into the Base and Securing 1. Insert the vacuum block cup into the base in the correct position (90° mounting holes). 2. Secure the vacuum block cup on the base using the four screws supplied with a torque of 2.5 Nm. 3.
  • Page 12: Machining Limitations

    This procedure should be performed in particular for new workpieces that have never been machined before or for uncertain cases with regard to the holding force. Schmalz assumes no liability for damages resulting from slippage or release of workpieces due to faulty adjustment of machining parameters.
  • Page 13: Warranty

    12  Warranty Schmalz guarantees this system pursuant to our General Terms and Conditions of Sale and Delivery. The same ap- plies to spare parts, provided that these are original parts supplied by us. Wearing parts are not covered by the warranty.

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