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Summary of Contents for Schmalz Vacuum Block VCBL-G-K1
- Page 1 Operating Instructions Vacuum Block VCBL-G-K1 WWW.SCHMALZ.COM EN-US · 30.30.01.02386 · 01 · 08/23...
- Page 2 Published by © J. Schmalz GmbH, 08/23 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information ........................... 4 Note on Using this Document...................... 4 The technical documentation is part of the product ................ 4 Symbols.............................. 4 2 Fundamental Safety Instructions........................ 5 Intended Use ............................ 5 Non-Intended Use.......................... 5 Personnel Qualifications........................ 5 Workplace Requirements ........................ -
Page 4: Important Information
ð Failure to follow the instructions in these Operating instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 5: Fundamental Safety Instructions
2 Fundamental Safety Instructions 2.1 Intended Use The vacuum block VCBL-G-K1 is built in accordance with the latest standards of technology and is deliv- ered in a safe operating condition; however, hazards may arise during use. The vacuum block VCBL-G-K1 series is specially developed for use on the sealing plates of nesting ma- chines. -
Page 6: Warnings In This Document
4 Wear ear protectors. 2.7 Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz. -
Page 7: Design Of The Vacuum Block
3 Design of the Vacuum Block 3 Design of the Vacuum Block Hose connection (vacuum, plugged) Friction pad Suction plate Screen Touch valve Sealing frame EN-US · 30.30.01.02386 · 01 · 08/23 7 / 20... -
Page 8: Technical Data
4 Technical Data 4 Technical Data 4.1 General Parameters Parameter Unit Value Mass 0.34 Hose diameter Maximum ambient temperature °C 5 ... 45 4.2 Dimensions Part no. Ød 10.01.12.03766 Part no. Ød 10.01.12.03776 14.5 All specifications are in mm. 8 / 20 EN-US · 30.30.01.02386 · 01 · 08/23... -
Page 9: Transportation And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. EN-US · 30.30.01.02386 · 01 · 08/23... -
Page 10: Installation
6 Installation 6 Installation 6.1 Installation Instructions CAUTION Vacuum close to the eye Severe eye injury! 4 Wear eye protection. 4 Do not look into vacuum openings, e.g. suction cups. Take note of the following when mounting: • Dirt particles or foreign bodies in the connections, hoses or pipelines or in the interface to the vacuum block can lead to malfunctions or failure. -
Page 11: Specifications For Use
7 Specifications for Use 7 Specifications for Use CAUTION During machining, dust is released into the environment and can enter the respira- tory tract. Danger to health 4 Use suction equipment or cover the machining area to ensure that no dust is released into the environment. -
Page 12: Using The Vacuum Blocks
The vacuum block must only be placed on the sealing plate with the friction pad facing downwards and with the vacuum switched off. Only spare and wear parts approved by J. Schmalz GmbH may be used. 1. When the operating vacuum is switched on, the area between the vacuum block and the sealing plate is evacuated, thus fixing the vacuum block in place. -
Page 13: Machining Limitations
This procedure should be performed in particular for new workpieces that have never been machined be- fore or for uncertain cases with regard to the holding force. Schmalz assumes no liability for damages resulting from slippage or release of workpieces due to faulty adjustment of machining parameters. -
Page 14: Warranty
10 Warranty 10 Warranty Schmalz guarantees this system pursuant to our General Terms and Conditions of Sale and Delivery. The same applies to spare parts, provided that these are original parts supplied by us. Wearing parts are not covered by the warranty. -
Page 15: Maintenance And Cleaning
11 Maintenance and Cleaning 11 Maintenance and Cleaning 11.1 Cleaning the Vacuum Blocks 1. For cleaning, do not use aggressive cleaning agents such as industrial alcohol, white spirit or thin- ners. 2. Remove dirt on the exterior of the device with a soft cloth and soap suds. 11.2 Replacing the Suction Plate and Touch Valve NOTE Sharp objects cause damage to rubber components. - Page 16 11 Maintenance and Cleaning Mounting the New Suction Plate and Touch Valve: 1. Place the new touch valve on the bore hole provided in the suction cup connection plate and press it in. ð The touch valve must be approx. 9.7 mm 9.7 mm above the suction cup connection plate.
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Page 17: Spare And Wearing Parts
12 Spare and wearing parts 12 Spare and wearing parts Part no. Type Designation Type 10.01.12.00012 VCSP-O 120x50x15.5 Suction plate Wearing part For VCBL-G-K1 120x50x30 (10.01.12.03776) 10.01.12.00228 VCSP-U 140x115x16.5 Suction plate Wearing part VCBL-K1 For VCBL-G-K1 140x115x30 (10.01.12.03766) 10.01.12.02514 TV D9 4.3 Touch valve with plastic spring plunger Wearing part 10.08.02.00235... -
Page 18: Disposing Of The Product
For proper disposal, please contact a company specializing in the disposal of technical goods and instruct the company to observe the applicable disposal and environmental regulations. Schmalz is happy to assist you in finding a suitable company. 18 / 20... -
Page 19: Notes
14 Notes 14 Notes EN-US · 30.30.01.02386 · 01 · 08/23 19 / 20... - Page 20 At Your Service Worldwide Vacuum automation Handling systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/EN-US/VACUUM-LIFTERS- AND-CRANE-SYSTEMS J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...
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