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Summary of Contents for Schmalz SGM-HP 40x121
- Page 1 Magnetic Gripper SGM-HP 40x121 / SGM-HT-HP 40x121 Assembly Instructions WWW.SCHMALZ.COM EN-US · 30.30.01.02582 · 00 · 11/20...
- Page 2 Published by © J. Schmalz GmbH, 11/20 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information ........................... 5 The technical documentation is part of the product ................ 5 Note on Using this Document ...................... 5 Warnings in This Document........................ 5 Symbol.............................. 5 Type Plate ............................ 5 Other Applicable Documents ...................... 6 2 Fundamental Safety Instructions........................ 7 Intended Use............................ - Page 4 Contents 10.3 Cleaning the Magnetic Gripper...................... 21 10.4 Accessories, Spare Parts and Wearing Parts.................. 21 11 Disposing of the Product.......................... 23 4 / 24 EN-US · 30.30.01.02582 · 00 · 11/20...
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Page 5: Important Information
ð Failure to follow the instructions in these Assembly instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Other Applicable Documents
Important Information • Company logo/address • Part sales designation/type • Manufacturing date • Serial number • Permitted pressure range • QR code 4 Please specify all the information above when ordering replacement parts, making warranty claims or for any other inquiries. 1.6 Other Applicable Documents The following operating instructions must also be observed when setting up the magnetic gripper: •... -
Page 7: Fundamental Safety Instructions
Do not operate the product in aggressive environments (e.g. ambient air containing solvent fumes). 2.2 Non-Intended Use Schmalz accepts no liability for damage caused by the use of the gripper for purposes other than those described under Intended Use. Use of the gripper for loads that are not specified in the order confirma- tion or that have different physical properties than those specified in the order confirmation shall be con- sidered non-intended use. -
Page 8: Environmental And Operating Conditions
Personnel must receive regular safety briefings (frequency as per country-specific regulations). • Installation, maintenance, and repairs must be carried out only by specialists from J. Schmalz GmbH or by persons who can prove that they have undergone appropriate training at Schmalz. The following target groups are addressed in these instructions: •... -
Page 9: Country-Specific Regulations For The Operating Company
Fundamental Safety Instructions The integrator is also responsible for third parties in the working area of the gripper. The operating com- pany must ensure that they have the appropriate qualifications and skills. • Ensure that regular breaks are taken. • Ensure that the gripper cannot be started up by unauthorized persons. -
Page 10: Product Description
350° C The (external) compressed air generation is not included in the scope of delivery. If you have any ques- tions about the design, please contact the Schmalz service team at: www.schmalz.com/services 1/8" compressed air connection 1/8"... -
Page 11: Technical Data
Technical Data 4 Technical Data 4.1 General Parameters Parameter Gripper type Unit SGM-HP 40x121 SGM-HT-HP 40x121 Operating medium Air or neutral gas, 40 µm filtered, with or without oil, class 7-4-4 com- pressed air quality acc. to ISO 8573-1 Holding force ≥ 0.5 mm,... -
Page 12: Dimensions
Technical Data 4.2 Dimensions 36.7 33.6 1/8" in- M5 in- M6 in- 30° ternal ternal ternal thread thread thread All specifications except angles given in mm. 12 / 24 EN-US · 30.30.01.02582 · 00 · 11/20... -
Page 13: Transport And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 5.2 Reusing the Packaging The product is delivered in cardboard packaging. The packaging should be reused to safely transport the product at a later stage. -
Page 14: Installation
Installation 6 Installation 6.1 Installation Instructions WARNING The product contains a permanent magnet that generates a continuous magnetic field. Danger for persons with pacemakers. Devices and data carriers can be damaged. 4 Keep persons with pacemakers away from the product. 4 Keep sensitive electrical devices and data carriers away from the product. CAUTION Improper installation or maintenance Personal injury or damage to property... -
Page 15: Pneumatic Connection
Installation 6.3 Pneumatic connection 1. Shorten the hoses and pipelines as much as possible. 2. Keep hose lines free of bends and crimps. 3. Lay hose lines in such a way that they do not rub. EN-US · 30.30.01.02582 · 00 · 11/20 15 / 24... -
Page 16: Start Of Operations
Start of Operations 7 Start of Operations 7.1 Personnel Qualification Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! 1. Only instruct qualified personnel to perform the tasks described in these operating instructions. 2. The product may only be operated by persons who have undergone appropriate training. 3. -
Page 17: Operation
Operation 8 Operation 8.1 Preparations 4 The product must be operated only by persons who have undergone appropriate training. WARNING The product contains a permanent magnet that generates a continuous magnetic field. Danger for persons with pacemakers. Devices and data carriers can be damaged. 4 Keep persons with pacemakers away from the product. -
Page 18: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting 4 Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation. CAUTION Improper installation or maintenance Personal injury or damage to property... - Page 19 Troubleshooting Fault Possible cause Solution Sensor cannot be Teaching is performed using a magneti- Use the teach-in tool supplied with the taught or can only zable tool (e.g. ballpoint pen refill, sensor or a comparable plastic pen. be taught with er- hexagon wrench, etc.).
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Page 20: Maintenance
10.2 Maintenance Schedule Schmalz stipulates the following checks and check intervals. The operator must comply with the legal regulations and safety regulations applicable at the location of use. These intervals apply to single-shift operation. For heavier use, such as multi-shift operation, the intervals must be shortened accordingly. - Page 21 Maintenance 1. Release the screws (1). 2. Dispose of screws, locking washers, and support rails (1-3). 3. Clean the installation environment (housing base with integrated pole shoes) if necessary. 4. Put on new support rails. 5. Insert new screws and locking washers from the spare parts set into the counterbores. 6.
- Page 22 HTS-A2 SGM-HP 40x121 Holder system 10.01.17.00546 Ball diameter 28.5 mm HTS-A3 SGM-HP 40x121 Holder system 10.01.17.00589 Ball diameter 32 mm HTS-A5 EW SGM-HP 40x121 Holder system 10.01.17.00591 HTS-A2 EW SGM-HP 40x121 Holder system 10.01.17.00590 Ball diameter 28.5 mm HTS-A3 EW SGM-HP 40x121 PNP proximity switch 10.01.17.00199...
- Page 23 Disposing of the Product 11 Disposing of the Product Recover the disassembled parts for recycling or reuse (provided no agreement on return or disposal has been made). 1. Dispose of the product properly after replacement or decommissioning. 2. Observe the country-specific guidelines and legal obligations for waste prevention and disposal. EN-US ·...
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