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Related Manuals for Camille Bauer APLUS
Summary of Contents for Camille Bauer APLUS
- Page 1 Device handbook -TFT PLUS Operating Instructions A with TFT display PLUS 173 013-01 06/2014 Camille Bauer Metrawatt AG Aargauerstrasse 7 CH-5610 Wohlen / Switzerland Phone: +41 56 618 21 11 Telefax: +41 56 618 35 35 e-Mail: info@cbmag.com http://www.camillebauer.com...
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Page 2: Legal Information
Legal information Warning notices In this document warning notices are used, which you have to observe to ensure personal safety and to prevent damage to property. Depending on the degree of danger the following symbols are used: If the warning notice is not followed death or severe personal injury will result. -
Page 3: Table Of Contents
Contents 1. Introduction ........................5 1.1 Purpose of this document ......................5 1.2 Scope of supply ........................5 1.3 Further documents ........................5 2. Security notes ........................6 3. Device overview....................... 6 3.1 Brief description ........................6 3.2 Possible modes of operation ....................7 3.3 Monitoring and alarming ...................... - Page 4 7.4.2 Alarm text indication on the display ....................39 7.4.3 Reset of alarms ..........................39 7.5 Resetting measurements ...................... 40 7.6 Configuration ........................41 7.7 Data logger ........................... 42 7.97.1 Activation of data logger recording ....................42 7.7.2 SD card ............................. 42 7.7.3 Access to logger data ........................
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Page 5: Introduction
1. Introduction 1.1 Purpose of this document This document describes the universal measurement device for heavy-current quantities A . It is PLUS intended to be used by: • Installation personnel and commissioning engineers • Service and maintenance personnel • Planners Scope This handbook is valid for all hardware versions of the A with TFT display. -
Page 6: Security Notes
2. Security notes Device may only be disposed in a professional manner ! The installation and commissioning should only be carried out by trained personnel. Check the following points before commissioning: – that the maximum values for all the connections are not exceeded, see "Technical data" section, –... -
Page 7: Possible Modes Of Operation
3.2 Possible modes of operation The A can cover a wide range of possible input ranges without any hardware variance. The adaption PLUS to the input signal is performed by means of variable amplifying levels for current and voltage inputs. Depending on the application it makes sense to fix these levels by means of the configuration or to let them stay variable to achieve a maximum accuracy during measurement. -
Page 8: Monitoring And Alarming
3.3 Monitoring and alarming The logic module integrated in the A is a powerful feature to monitor critical situations without delay PLUS on device side. By implementing this local intelligence a safe monitoring can be realized which is independent of the readiness of the control system. 3.3.1 Alarming concept How alarms are handled is decided during the configuration of the device. - Page 9 Logic output determined from all involved logic inputs Corresponds to signal Z, delayed by the switch-in resp. dropout delay Output signal of the logic function State of the subsequent operation (e.g. of a relay), corresponds normally to A, but may be inverted (subsequent operation: relay OFF) Alarm reset inactive, switch-in and dropout delay 3s, follow-up action not inverted 2) Alarm reset active, switch-in and dropout delay 0s, follow-up action inverted...
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Page 10: Logic Components
3.3.2 Logic components The logic outputs are calculated via a two level logical combination of states, which are present at the inputs. Usable components are AND, OR and XOR gates as well as their inversions NAND, NOR and XNOR. The principal function of the logical gates is given in the following table, for simplicity shown for gates with two inputs only. -
Page 11: Limit Values
3.3.3 Limit values States of limit values are the most important input quantities of the logic module. Depending on the application, limits either monitor the exceeding of a given value (upper limit) or the fall below a given value (lower limit). Limits are defined by means of two parameters, the limit for the ON and the limit for the OFF state. -
Page 12: Sequence Of Evaluation
3.3.4 Sequence of evaluation The evaluation of the logic module is performed from top to bottom and from left to right: 1. Y1, Y2, Y3, Y4 2. Z1, Z2, Z3, Z4 3. D1, D2, D3, D4 4. A1, A2, A3, A4 ►... -
Page 13: Free Modbus Image
3.4 Free Modbus image Accessing measured data of a Modbus device often needs some special effort, if the interesting measurements are stored in different, non continuous register areas. This way multiple telegrams must be sent to the device to read all data. This needs time and it's very likely, that the measurements don't originate from the same measurement cycle. -
Page 14: Mechanical Mounting
4. Mechanical mounting ► The version of the A with TFT display is designed for panel mounting as shown below PLUS Please ensure that the operating temperature limits are not exceeded when determining the place of mounting (place of measurement): -10 ... -
Page 15: Electrical Connections
5. Electrical connections Ensure under all circumstances that the leads are free of potential when connecting them ! 5.1 General safety notes Please observe that the data on the type plate must be adhered to ! The national provisions (e.g. in Germany VDE 0100 “Conditions concerning the erection of heavy current facilities with rated voltages below 1000 V”) have to be observed in the installation and material selection of electric lines! Nameplate of a... -
Page 16: Electrical Connections Of The I/Os
5.2 Electrical connections of the I/Os I/O no. Terminal I/O extension 1 I/O extension 2 PLUS 1, 2, 3 Relay 1, 2 Digital input 3, 4 Digital output 1, 2, 3 Relay Relay 1, 2, 3 Relay Relay 1, 2 Digital I/O Digital I/O 3, 4... -
Page 17: Inputs
5.4 Inputs All voltage measurement inputs must originate at circuit breakers or fuses rated 10 Amps or less. This does not apply to the neutral connector. You have to provide a method for manually removing power from the device, such as a clearly labeled circuit breaker or a fused disconnect switch. - Page 18 3L. b Three wire system, balanced load, current measurement via L1 Direct connection With current transformer PLUS PLUS With current and voltage transformer In case of current measurement via L2 or L3 connect voltages according to the following table: PLUS Current Terminals I1-k...
- Page 19 3L. U b Three wire system, unbalanced load Direct connection With current transformers PLUS PLUS With current and 3 single-pole isolated voltage transformers PLUS 3L. U A Three wire system, unbalanced load, Aron connection Direct connection With current transformers PLUS PLUS With current and 3 single-pole isolated voltage transformers...
- Page 20 4L. U b Four wire system, unbalanced load Direct connection With current transformers PLUS PLUS With current and 3 single-pole isolated voltage transformers PLUS 4L. U Y Four wire system, unbalanced load, Open-Y Direct connection With current transformers PLUS PLUS With current and 2 single-pole isolated voltage transformers PLUS...
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Page 21: Rogowski Current Inputs
SP. P H Split-phase ("two phase system"), unbalanced load Direct connection With current transformers PLUS PLUS 5.5 Rogowski current inputs The connection of the Rogowski coils is performed depending on the selected system type, as shown in chapter 5.4 above. However, instead of current transformers a Rogowski coils is placed around each current-carrying conductor. -
Page 22: Power Supply
5.6 Power supply A marked and easily accessible current limiting switch has to be arranged in the vicinity of the device for turning off the power supply. Fusing should be 10 Amps or less and must be rated for the available voltage and fault current. 5.7 Relays When the device is switched off the relay contacts are de-energized, but dangerous voltages may be present. -
Page 23: Digital Inputs And Outputs
5.8 Digital inputs and outputs For the digital inputs / outputs an external power supply of 12 / 24V DC is required. The power supply shall not exceed 30V DC ! The plug-in terminal X7 is available for device versions with I/O extension PCB only. - Page 24 Electronic meters are partly capable to detect pulses in the kHz range. There are the types NPN (active negative edge) and PNP (active positive edge). For the APLUS a PNP type is required. The 1) Recommended if input pulse width has to be at least 30ms (acc. EN62053-31). The delay impedance between to pulses corresponds at least to the pulse width.
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Page 25: Analog Outputs
5.9 Analog outputs Analog outputs are available for devices with I/O extension 1 only. See nameplate. Connection to an analog input card of a PLC or a control system The A is an isolated measurement device. In PLUS addition the particular outputs are galvanically isolated. -
Page 26: Profibus Dp Interface
5.11 Profibus DP interface The 9-pin DSUB socket serves the connection of a standard Profibus plug. In a bus terminal device, the bus line must be terminated with resistors in the bus plug. Then standard pin assignment is as follows: Name Description RxD/TxD-P... -
Page 27: Commissioning
6. Commissioning Before commissioning you have to check if the connection data of the transducer match the data of the plant (see nameplate). If so, you can start to put the device into operation by switching on the power supply and the measurement inputs. -
Page 28: Parametrization Of The Device Functionality
6.2 Parametrization of the device functionality Operating the software The device configuration is divided into registers, which contain thematically the different function blocks of the device, e.g. "input", "limit values", "display". Thereby of course there are interdependencies, which have to be considered. If e.g. a current limit value is defined and subsequently the ratio of the current transformer is changed, there is a high probability that the limit value is changed as well. -
Page 29: Installation Check
ONLINE / OFFLINE The parametrization may be performed ONLINE (with existing connection to the device) or OFFLINE (without connection to the device). To perform an ONLINE configuration first the configuration of the connected device, and therewith its hardware version, is read. A modified configuration can then be downloaded to the device and stored on the hard disk of the computer for archiving. -
Page 30: Installation Of Ethernet Devices
Installation of Ethernet devices 6.4.1 Connection Before devices can be connected to an existing Ethernet network, you have to ensure that they will not disturb the normal network service. The rule is: None of the devices to connect is allowed to have the same IP address than another device already installed The factory setting of the IP address of A is: 192.168.1.101... -
Page 31: Network Installation Using The Cb-Manager Software
Modbus/TCP protocol. Select "settings" under options | interface. The interface type has to be set to "TCP-IP". Devices in the local network Set settings to "CAM, APLUS". Along with all A also PLUS SINEAX CAM devices installed in the same network will be shown. -
Page 32: Network Installation By Means Of Local Programming
Example Initial situation Installed system 192.168.1.101 192.168.1.101 192.168.1.101 192.168.57.230 192.168.57.231 192.168.57.232 00-12-34-AE-00-01 00-12-34-AE-00-04 00-12-34-AE-00-07 00-12-34-AE-00-01 00-12-34-AE-00-04 00-12-34-AE-00-07 Devices outside the local network Devices which are not in the same network as the PC (e.g. in the Internet) can not be found and have to be added manually to the device list by means of . -
Page 33: Time Synchronization Via Ntp-Protocol
6.4.4 Time synchronization via NTP-protocol For the time synchronization via Ethernet NTP (Network Time Protocol) is the standard. Corresponding time servers are used in computer networks, but are also available for free via Internet. Using NTP it's possible to hold all devices on a common time base. Two different NTP servers may be defined. -
Page 34: Installation Of Profibus Dp Devices
6.5 Installation of Profibus DP devices The Profibus DP interface allows data exchange with a control system via Profibus-DP V0. The modular device model provides maximum protocol efficiency. Required measured variables are determined during engineering and arranged as a fixed process image. The control system does not require any intelligence for the evaluation of the data (no tunneling protocol). -
Page 35: Protection Against Device Data Changing
6.6 Protection against device data changing Data stored in the device may be modified or reset via communication interface or via the keys on the device itself. To restrict these possibilities on-site, via CB-Manager the security system in the device can be activated (factory default: not activated). -
Page 36: Operating The Device
7. Operating the device 7.1 Operating elements The function assigned tot he operating keys may change depending on the display information. The following functions are supported: Navigation to the left Navigation to the top; Increase value during parameter setting Navigation to the bottom;... -
Page 37: Symbols Used For Display
7.2 Symbols used for display Inside the measurement displays partly special symbols are used for closer describing the measurements. These symbols are described below: Symbol Meaning Inductive load Capacitive load Energy demand (Motor operation ) Energy supply (Generator operation) High tariff Low tariff Symbol Meaning... -
Page 38: Display Modes
7.3 Display modes The device supports two assemblies of measurement pages, which are arranged in form of a table (x/y matrix). - DEFAULT: The factory default assembly of measurement pages - USER: The freely defined measurement pages of the user (empty when delivered) The display pages to use can be changed during operation. -
Page 39: Alarm Handling
7.4 Alarm handling How alarms are handled is fixed during the configuration of the device. A detailed description of the alarming concept is here: ► Monitoring und alarming 7.4.1 Alarm state display on the device The displayed states are the result of the state information analysis, defined by the user in the logic module. -
Page 40: Resetting Measurements
7.5 Resetting measurements The A provides minimum and maximum values of different measured quantities as well as energy PLUS meters and operating hour counters. All of them may be reset during operation. 1. Select menu 2. Select sub-menu 3. Select entry using 4. -
Page 41: Configuration
7.6 Configuration A complete configuration of the A is possible via CB-Manager software only using the configuration PLUS interface of the device. Via device only the parameters described below may be modified. To do so, a configuration menu is provided. 1. -
Page 42: Data Logger
7.7 Data logger The data logger offers a periodical acquisition of measurement data, such as recording load profiles, measurement fluctuations or meter readings as well as event triggered recordings of alarm states or distubances. This storage medium used is an SD card, which allows almost unlimited recordings and an easy exchanging on-site. -
Page 43: Access To Logger Data
7.7.3 Access to logger data Only for device versions with Ethernet a direct access tot he logger data via interface is possible. For all other versions you have to remove the SD card first and to access the recorded data using an internal or external card reader. -
Page 44: Service, Maintenance And Disposal
8. Service, maintenance and disposal 8.1 Protection of data integrity The A supports security mechanism, which serve to prevent manipulation or undesired modifications PLUS of device data. ► Protection against device data modifications 8.2 Calibration and new adjustment Each device is adjusted and checked before delivery. The condition as supplied to the customer is measured and stored in electronic form. -
Page 45: Technical Data
9. Technical data Inputs Nominal current: adjustable 1...5 A Current measurement via Rogowski coils Maximum: 7.5 A (sinusoidal) Range: 0…3000A, auto-ranging ≤ I x 0.01 Ω per phase Consumption: See operating instructions of Rogowski coil Overload capacity: 10 A continuous ACF3000_4/24 for further information 100 A, 10 x 1 s, interval 100 s Nominal voltage:... - Page 46 Zero suppression, range limitations The measurement of specific quantities is related to a pre-condition which must be fulfilled, that the corresponding value can be determined and sent via interface or displayed. If this condition is not fulfilled, a default value is used for the measurement. Quantity Condition Default...
- Page 47 I/O interface Available inputs and outputs Basic unit - 1 relay output, changeover contact - 1 digital output (fixed) - 1 digital input (fixed) I/O extension 1 - 2 relay outputs, changeover contact - 4 bipolar analog outputs - 2 digital inputs/outputs, each configurable as input or output I/O extension 2 - 2 relay outputs, changeover contact - 6 digital inputs/outputs, each configurable as input or output...
- Page 48 Interfaces Modbus/RTU X4 / X8 via plug-in terminals Protocol: Modbus RTU Physics: RS-485, max. 1200m (4000 ft) Baud rate: 2'400, 4'800, 9'600, 19'200, 38'400, 57'600, 115'200 Baud ≤ 32 Number of participants: Profibus X8 via 9-pin D-sub socket Protocol: Profibus DP Physics: RS-485, 100…1200m (depending on baud rate and cable type used) Baud rate:...
- Page 49 Security The current inputs are galvanically isolated from each other Protection class: II (protective insulation, voltage inputs via protective impedance) Pollution degree: Protection: IP64 (front), IP40 (housing), IP20 (terminals) Measurement category: CAT III, CATII (relays) Rated voltage power supply: 265 V AC (versus earth): Relays: 250 V AC I/O’s: 30 V DC...
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Page 50: Dimensional Drawings
10. Dimensional drawings with display PLUS 50/70 Device handbook A with TFT display, 173 013-01, 06/2014 PLUS... -
Page 51: Annex
Annex A Description of measured quantities Used abbreviations Single phase system Split phase; system with 2 phases and centre tap 3-wire system with balanced load 3-wire system with unbalanced load 3Lu.A 3-wire system with unbalanced load, Aron connection (only 2 currents connected) 4-wire system with balanced load 4-wire system with unbalanced load 4Lu.O... - Page 52 Measurement ● √ √ √ √ √ √ √ √ Power factor PF ● √ √ √ Power factor PF1 ● √ √ √ Power factor PF2 ● √ √ Power factor PF3 ● √ √ √ √ √ √ √...
- Page 53 Zero displacement voltage U Starting from the generating system with star point E (which is normally earthed), the star point (N) on load side is shifted in case of unbalanced load. The zero displacement voltage between E und N may be determined by a vectorial addition of the voltage vectors of the three phases: = - (U...
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Page 54: A2 Harmonic Analysis
A2 Harmonic analysis Measurement ● ● √ √ √ √ √ THD Voltage U1N/U ● ● √ √ √ √ THD Voltage U2N ● ● √ √ THD Voltage U3N ● ● √ √ √ THD Voltage U12 ● ● √... -
Page 55: A3 System Imbalance
A3 System imbalance Measured quantity ● √ √ √ √ UR1: Positive sequence [V] ● √ √ √ √ UR2: Negative sequence [V] ● √ U0: Zero sequence [V] ● ● √ √ √ √ U: Imbalance UR2/UR1 ● ● √... -
Page 56: A4 Reactive Power
A4 Reactive power Measured quantity ● ● √ √ √ √ √ √ √ √ Distortion reactive power D ● ● √ √ √ Distortion reactive power D1 ● ● √ √ √ Distortion reactive power D2 ● ● √ √... - Page 57 The reactive power may be divided in a fundamental and a distortion component. Only the fundamental reactive power may be compensated directly by means of the classical capacitive method. The distortion components have to be combated using inductors or active harmonic conditioners. The A reports a load factor PF which is the relation between active power P and apparent power S, PLUS...
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Page 58: A5 Mean Values And Trend
A5 Mean values and trend Measured quantity ● ● ● ● Active power incoming 1s...60min. ● ● ● ● Active power outgoing 1s...60min. ● ● ● ● Reactive power incoming 1s...60min. ● ● ● ● Reactive power outgoing 1s...60min. ● ●... -
Page 59: A6 Meters
A6 Meters Measured quantity ● ● ● ● ● ● ● ● Active energy incoming, high tariff ● ● ● ● ● ● ● ● Active energy outgoing, high tariff ● ● ● ● ● ● ● ● Reactive energy inductive, high tariff ●... -
Page 60: B Display Matrices In Default Mode
B Display matrices in DEFAULT mode B0 Used abbreviations for the measurements Name Description Voltage system in single, 3- or 4-wire systems Voltage between phase L1 and neutral Voltage between phase L2 and neutral Voltage between phase L3 and neutral Voltage between phases L1 and L2 Voltage between phases L2 and L3 Voltage between phases L3 and L1... - Page 61 Name Description IB1_MAX Maximum value of IB1 IB2_MAX Maximum value of IB2 IB3_MAX Maximum value of IB3 P_MAX Maximum value of P P1_MAX Maximum value of P1 P2_MAX Maximum value of P2 P3_MAX Maximum value of P3 Q_MAX Maximum value of Q Q1_MAX Maximum value of Q1 Q2_MAX...
- Page 62 Alarm list: State of all alarms and the associated follow-up operations LOGGER State information data logger: Memory usage and last events of all logger parts OPR_CNTR Operating hour counter APLUS OPR_CNTR1 Resettable operating hour counter 1 OPR_CNTR2 Resettable operating hour counter 2...
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Page 63: B1 Display Matrix Single Phase System
B1 Display matrix single phase system U_MIN_MAX I_MAX P_MAX F_MIN_MAX P_MAX Q_MAX S_MAX ΣPIN_HT ΣQIND_HT ΣPOUT_HT ΣPIN_LT ΣQIND_LT ΣPOUT_LT ΣQIN_HT ΣQCAP_HT ΣQOUT_HT ΣQIN_LT ΣQCAP_LT ΣQOUT_LT MT_PIN MT_POUT MT_QIN MT_QOUT MT_QIND MT_QCAP MT_S HO_UX HO_IX HE_UX HE_IX HO_UX_MAX HO_IX_MAX HE_UX_MAX HE_IX_MAX VECTOR P_TRIANGLE PF_MIN... -
Page 64: B3 Display Matrix 3-Wire System, Balanced Load
B3 Display matrix 3-wire system, balanced load U12_MIN_MAX U23_MIN_MAX U31_MIN_MAX F_MIN_MAX I_MAX IB_MAX P_MAX Q_MAX S_MAX ΣPIN_HT ΣQIND_HT ΣPOUT_HT ΣPIN_LT ΣQIND_LT ΣPOUT_LT ΣQIN_HT ΣQCAP_HT ΣQOUT_HT ΣQIN_LT ΣQCAP_LT ΣQOUT_LT MT_PIN MT_POUT MT_QIN MT_QOUT MT_QIND MT_QCAP MT_S HO_UX HO_IX HE_UX HE_IX HO_UX_MAX HO_IX_MAX HE_UX_MAX HE_IX_MAX... -
Page 65: B5 Display Matrix 3-Wire Systems, Unbalanced Load, Aron
B5 Display matrix 3-wire systems, unbalanced load, Aron U12_MIN_MAX U23_MIN_MAX U31_MIN_MAX UNB_UR2_UR1 F_MIN_MAX I1_MAX IB1_MAX I2_MAX IB2_MAX I3_MAX IB3_MAX P_MAX Q_MAX S_MAX ΣPIN_HT ΣQIND_HT ΣPOUT_HT ΣPIN_LT ΣQIND_LT ΣPOUT_LT ΣQIN_HT ΣQCAP_HT ΣQOUT_HT ΣQIN_LT ΣQCAP_LT ΣQOUT_LT MT_PIN MT_POUT MT_QIN MT_QOUT MT_QIND MT_QCAP MT_S HO_UX HO_IX... -
Page 66: B7 Display Matrix 4-Wire Systems, Unbalanced Load
B7 Display matrix 4-wire systems, unbalanced load U1N_MIN_MAX U12_MIN_MAX U2N_MIN_MAX U23_MIN_MAX U3N_MIN_MAX U31_MIN_MAX UNB_UR2_UR1 F_MIN_MAX F_MIN_MAX I1_MAX IB1_MAX I2_MAX IB2_MAX I3_MAX IB3_MAX UNB_IR2_IR1 IN_MAX P1_MAX Q1_MAX S1_MAX P_MAX P2_MAX Q2_MAX S2_MAX Q_MAX P3_MAX Q3_MAX S3_MAX S_MAX P_MAX Q_MAX S_MAX ΣPIN_HT ΣQIND_HT ΣPOUT_HT ΣP1IN_HT... -
Page 67: C Declaration Of Conformity
C Declaration of conformity C1 CE conformity 67/70 Device handbook A with TFT display, 173 013-01, 06/2014 PLUS... -
Page 68: C2 Fcc Statement
Camille Bauer AG. The correction of interference caused by such unauthorized modification, substitution or attachment will be the responsibility of the user. -
Page 69: Index
INDEX Ethernet ............30 LEDs ............30 Acknowledgment of alarms ......39 Network installation ........31 Alarm handling ..........39 Alarming concept ............8 Firewall ............33 reset ............8 Auto-scaling ........... 7 Installation check ......... 29 Commissioning ..........27 Configuration menu ............ - Page 70 Mounting ............. 14 LED............42 Security notes ..........6 Service and maintenance ......44 Software NTP ............. 33 CB-Analyzer ..........43 CB-Manager ..........27 online / offline ........... 29 operating ..........28 operating elements ........36 security system ........35 operating hour counters .......
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