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Summary of Contents for Ecolab SMARTPOWER
- Page 1 Operating instructions SMARTPOWER RTU Dispenser Dispenser for solid pre-rinse products with colour and shape coding SMARTPOWER RTU (Ready to Use) Dispenser (UK Version) MAN054128 Ver. 01-06.2024 10.06.2024 Read the instructions prior to performing any task! ENGLISH...
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Page 2: Table Of Contents
1.3 Packaging ......................8 1.4 Storage ......................9 1.5 Equipment marking – identification plate ............9 1.6 Warranty ......................10 1.7 Repairs/returns to Ecolab Engineering GmbH ..........10 1.8 Contact ......................11 Safety ........................12 2.1 General safety advice ..................12 2.2 Intended use .................... - Page 3 Table of contents Certificates ......................55 Index........................56 MAN054128 Ver. 01-06.2024...
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Page 4: General
To open and display the operating instructions, we recommend that you use Adobe PDF Viewer( https://acrobat.adobe.com ). Accessing operating instructions using the website of Ecolab Engineering GmbH You can search for and select the required instructions on the manufacturer’s website ( https://www.ecolab-engineering.de ) under [Media Centre] / [Operating Instructions]. - Page 5 Accessing operating instructions using a smartphone/tablet You can use the Ecolab ‘DocuApp’ to access all operating manuals, catalogues, certificates and CE declarations of conformity published by Ecolab Engineering using a smartphone or tablet (Android & iOS ). The published documents are always up to date and new versions are displayed immediately.
- Page 6 General DANGER! Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING! Indicates a potentially imminent danger that can lead to serious injuries or even death. CAUTION! Indicates a potentially hazardous situation which may result in minor or slight injury.
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Page 7: Transportation
The transfer of this manual to third parties, reproductions in any kind and form, even in extracts, as well as the exploitation and/or communication of the content are not permitted without the written permission of Ecolab (hereinafter referred to as "manufacturer") except for internal purposes. Any violations result in obligatory compensation for damages. -
Page 8: Packaging
General DANGER! Risks when commissioning equipment which has been damaged during transportation. Installation or start-up must not take place if any transport damage is detected when unpacking the system. Installing/starting up a damaged pump may result in uncontrollable errors, which may lead to irreparable damage to personnel and/or of the equipment when using aggressive dosing agents. -
Page 9: Storage
General Storage In certain cases, storage instructions may be specified on the packages that go beyond the requirements specified here. These must be observed accordingly. Do not store outdoors. Store in a dry and dust-free place. Do not use abrasive solutions. Keep away from direct sunlight. -
Page 10: Warranty
The manufacturer's general warranty and service conditions apply. Repairs/returns to Ecolab Engineering GmbH DANGER! Conditions for returns Before being returned, all parts must be completely free of all chemicals! -
Page 11: Contact
Packaging and shipping If possible, use the original box to return the device. Ecolab assumes no liability for transport damage. Print and sign the return form. Pack the product to be returned without any accessories, unless they may be related to the error. -
Page 12: Safety
The metering unit must be operated only within the operating conditions permitted in accordance with Ä Chapter 10 ‘Technical data’ on page 50 . Any other or additional use is considered improper. Ecolab shall not be liable for any resulting damage to property or for personal injury. MAN054128 Ver. 01-06.2024... -
Page 13: Service Life
CAUTION! Changes or modifications are not permitted without prior, written permission from Ecolab Engineering GmbH and shall result in the forfeiting of any and all warranty entitlements. Original spare parts and accessories approved by the manufacturer are designed to increase safety. -
Page 14: Personnel Requirements
Safety Obligations of the operator Valid guidelines In the EEA (European Economic Area), national implementation of the Directive (89/391/EEC) and corresponding individual directives, in particular the Directive (2009/104/EC) concerning the minimum safety and health requirements for the use of work equipment by workers at work, as amended, are to be observed and adhered to. - Page 15 Safety NOTICE! Incorrect operation by unreliable personnel Material damage due to incorrect operation. Only persons who can be expected to carry out their work reliably can be approved as personnel. Individuals whose reactions are impaired, e.g. by drugs, alcohol, medicines, are not authorised. –...
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Page 16: Personal Protection Equipment (Ppe)
Safety DANGER! Auxiliary personnel without special qualifications Auxiliary personnel without special qualifications or without special training who do not meet the requirements described here are unaware of the dangers in the work area. Therefore, there is a risk of injury to auxiliary personnel. It is imperative that auxiliary personnel without specialist knowledge are familiarised with the use of personal protective equipment (PPE) for the activities to be performed, or are appropriately trained, and that these... -
Page 17: General Information About Risks
Safety Safety shoes Safety shoes protect feet against crushing, falling parts, sliding on slippery surfaces and against aggressive chemicals. General information about risks Unauthorised access DANGER! Unauthorised access The owner must ensure that unauthorised personnel are prevented from accessing the operating area. Hazard arising from automatic start-up DANGER! Automatic start-up poses a hazard in areas marked with the symbol opposite. - Page 18 Safety Chemical hazards (metering medium/active substance) WARNING! Burns caused by harmful chemicals Leaks on the Komponente can allow corrosive chemicals to escape and cause serious injury. – Read the enclosed safety data sheet carefully before using chemicals. – The safety regulations and the required protective clothing for working with chemicals must be complied with.
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Page 19: Metering Media
Metering media CAUTION! Use of metering media: – The Komponente may be used only with products validated by Ecolab. We dont accept liability if products that havent been validated are used. – The metering media are procured by the operator. - Page 20 Download of safety data sheets The latest safety data sheets are available online. To download them, go to the following link or scan the QR code. Than you can enter your required product and download the associated safety data sheet. https://www.ecolab.com/sds-search MAN054128 Ver. 01-06.2024...
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Page 21: Installation, Maintenance And Repair Work
Safety Installation, maintenance and repair work NOTICE! Material damage by using incorrect tools! Material damage may arise by using incorrect tools. Use the correct tools. DANGER! Damage and injuries may occur if installation, maintenance or repair work is carried out incorrectly. All installation, maintenance and repair work must only be performed by authorised and trained specialist personnel in accordance with the applicable local regulations. -
Page 22: Delivery
Delivery Delivery Part Part name Part no. EBS no. SMARTPOWER Manual Dispenser RTU 178041 92231111 178040 92231112 SMARTPOWER Presoak Dispenser RTU SMARTPOWER Pot&Pan Soak Dispenser 178042 92231144 1 x quick-mounting plate 92232209 10033406 SWIVEL OUTLET 150mm MSV 415505002 On request... - Page 23 Part name Part no. EBS no. 4 x PAN PLATE SCREW 4.8X45 DIN7981 SS 413059064 10005489 4 x WASHER 6.4X12X1.6 DIN125 SS 413500361 10000603 4 x ALL-PURPOSE SPRING SPIRAL DOWEL 417200041 10009539 TFS 6/35 SMARTPOWER Safety instructions MAN054128 Ver. 01-06.2024...
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Page 24: Set-Up / Functional Description
Product outlet Double check valve Function description The SMARTPOWER RTU Dispenser is an automatic dispenser for Ecolab's compressed capsule products (SMARTPOWER ). It essentially consists of a base ( Fig. 1 , ) and a product cylinder with product feed to accommodate the compressed detergent capsule. - Page 25 Set-up / Functional description The rest (bypass water) is led through the flow restrictor to the water distributor where it mixes with the detergent concentrate dissolved from the capsule. The ready-to- use solution is discharged into the sink through the product outlet and a swivel outlet.
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Page 26: Assembly And Connection
– Keep tools clean and in perfect condition; replace damaged tools! Installation Installation site The SMARTPOWER RTU Dispenser is mounted immediately above a basin. When determining the installation site, make sure the specifications of the unit are adhered to. The unit must not be exposed to strong shocks or constant vibrations. - Page 27 Space required Fig. 2: Space required To be able to open the hinged cover and insert the product, leave a clearance of at least 23 cm directly above the SMARTPOWER RTU Dispenser. Leave a clearance of 10 cm below the SMARTPOWER RTU Dispenser so the ready-to-use solution can drain through the swivel outlet.
- Page 28 The installation location is suitable for the operation of the unit. Fig. 3: Mounting the unit (with the rinse dispenser as an example) Mounting plate Select the final location of the SMARTPOWER RTU Dispenser and drill holes in Retaining pin accordance with the Fig.
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Page 29: Hydraulic Installation
Assembly and connection Hydraulic installation Connecting the internal water supply Personnel: Service Personnel Qualified employee Protective equipment: Protective gloves Safety shoes Protective eyewear Material: Plastic tube with 3/8-inch outer diameter Shut-off valve T-piece 15mm x 15mm x 3/8-inch pipe Adapter 3/8-thread x 3/8-inch tube Connect the appliance to the hot water supply as described below. - Page 30 Water supply line Fig. 4: RTU UK water connection Connect an adapter of 3/8-thread x 3/8-inch pipe to the water supply connection of the SMARTPOWER RTU Dispenser Disconnect the water supply line and install a compatible shut-off valve T-piece Guide the water connection pipe...
- Page 31 Assembly and connection Install the swivel outlet Personnel: Service Personnel Qualified employee Protective equipment: Protective gloves Safety shoes Protective eyewear Material: Petroleum jelly Requirements The unit is mounted in accordance with the regulations. Legal requirements for the United Kingdom of Great Britain and Northern Ireland The spout of the swivel outlet must be at least 30 cm above the max.
- Page 32 Assembly and connection NOTICE! Solid product residue in the cleaner solution could clog the aerator and cause the SMARTPOWER RTU Dispenser to overflow. Unscrew the aerator and discard. MAN054128 Ver. 01-06.2024...
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Page 33: Commissioning / Operation
Open shut-off valve on water supply pipe. Check that all hoses, connections and components are tight. In the SMARTPOWER RTU Dispenser, insert a suitable SMARTPOWER detergent capsule. Make sure the labels on the product and the dispenser match. The colour and shape of the detergent capsule correspond to the product symbol on the hinged cover. -
Page 34: Removing The Detergent Solution
Commissioning / operation Removing the detergent solution Personnel: Operator Protective equipment: Protective eyewear Chemical resistant protective gloves Requirements: Shut-off valve on the water inlet pipe is open. Press Turn to the right Fig. 7: Remove product Close the sink drain. Press the release button If more cleaning solution is required, the release button can be locked in place by pressing and turning to the right... -
Page 35: Inserting The Detergent Capsule
Protective equipment: Protective gloves Safety shoes Protective eyewear Material: SMARTPOWER detergent capsule Make sure the labels on the product and the dispenser match. The colour and shape of the detergent capsule correspond to the product symbol on the hinged cover. -
Page 36: Servicing And Maintenance
CAUTION! Changes or modifications are not permitted without prior, written permission from Ecolab Engineering GmbH and result in the forfeiting of any and all warranty entitlements. Original spare parts and accessories approved by the manufacturer heighten the degree of safety. -
Page 37: Maintenance Intervals
General status: Specialist As required External dirt: Check the unit is clean and clean if necessary. Damage: Check the unit damage and notify Ecolab Customer Service if necessary. Product cylinder: Specialist Dirt: Clean the product cylinder if necessary. Specialist Water inlet pipe and water-bearing components in the unit:... -
Page 38: Maintenance And Service Work
Personnel: Operator Protective equipment: Protective eyewear Chemical resistant protective gloves Hinge pin Front flap Fig. 9: Open the front flap (e.g. SMARTPOWER Rinse Dispenser) Pull the hinge pin upwards out of the unit. Open the front hatch MAN054128 Ver. 01-06.2024... -
Page 39: Remove The Product Cylinder
Ä Chapter 7.2.2 ‘Opening the front hatch’ on page 38 Countersunk screw Product cylinder Product feed Fig. 10: Loosen the product cylinder If necessary, remove the SMARTPOWER detergent capsule. Unscrew the two countersunk screws Remove the product cylinder with the product feed facing upwards. - Page 40 Servicing and maintenance Product cylinder Guiding device Water distributor Fig. 12: Insert the product cylinder Pay particular attention to the following during installation: Clean the O-ring and the O-ring groove thoroughly. Grease the O-rings with petroleum jelly, replace if necessary. When inserting the product cylinder , make sure the tabs on the...
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Page 41: Descale The Water Distributor And Spray Nozzle
Protective equipment: Protective eyewear Chemical resistant protective gloves ® Material: Ecolab Sidosil Intensive Limescale Remover WARNING! Injuries from uncontrolled chemical spills Uncontrolled chemical spills can cause serious injuries. Use the personal protective equipment (PPE) specified in the safety data sheet for the chemical products. - Page 42 Servicing and maintenance Water distributor Spray nozzle O-ring Fig. 14: Cleaning the water distributor Clean the water distributor and descale with limescale remover if necessary. Clean the O-ring and its groove, grease the O-ring with silicone grease. Outlet Vortex insert Fig.
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Page 43: Remove The Double Check Valve
Servicing and maintenance 7.2.5 Remove the double check valve Personnel: Service Personnel Protective equipment: Protective eyewear Chemical resistant protective gloves Requirements: Angle valve for water supply closed. Ä Chapter 7.2.2 ‘Opening the front hatch’ on page 38 Front hatch open. Product cylinder is removed. - Page 44 Servicing and maintenance Double check valve Plug-in coupling Adapter with connecting parts Fig. 17: Double check valve – remove connecting parts Press the retaining rings onto the plug-in couplings and remove the adapter with its connecting parts in the direction of the arrow. Pay particular attention to the following during installation: When installing the double check valve , observe the flow direction (from top to...
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Page 45: Remove The Clean Water Valve
Servicing and maintenance 7.2.6 Remove the clean water valve Personnel: Service Personnel Protective equipment: Protective eyewear Chemical resistant protective gloves Requirements: Angle valve for water supply closed. Ä Chapter 7.2.2 ‘Opening the front hatch’ on page 38 Front hatch open. Product cylinder is removed. -
Page 46: Remove The Flow Regulator And Flow Limiter
Pay particular attention to the following during installation: Push the clean water pipes into the plug-in couplings until you hear a click. If the flow regulator is replaced, have Ecolab Customer Service adjust the flow Ä rate of the unit. -
Page 47: Check The Flow Rate
SMARTPOWER Presoak Dispenser RTU: 3 l/min ±1.5 l/min SMARTPOWER Pot&Pan Soak Dispenser RTU: 3 l/min ±1.5 l/min SMARTPOWER If necessary, have the flow rate of the instrument adjusted by Ecolab Customer Service. Ä ‘Manufacturer’ on page 11 MAN054128 Ver. 01-06.2024... -
Page 48: Operational Faults And Troubleshooting
Operational faults and troubleshooting Operational faults and troubleshooting Fault description Cause Remedy Personnel Open the angle valve. Dispenser does not work when the Angle valve of the water Operator dispensing button is pressed. supply closed. Attach the pushbutton pin to Pushbutton pin has come Operator the clean water valve and... -
Page 49: Spare Parts
The most recent version of the spare parts list is always available to download online. To download the spare parts list to a PC, tablet or smartphone, use the link below or scan the QR code provided. SMARTPOWER RTU Dispenser Spare parts list: http://www.ecolab-engineering.de/fileadmin/download/bedienungsanleitungen/ institutional/Smartpower-spare-parts.pdf... -
Page 50: Technical Data
Technical data Technical data In this chapter you will find the technical data of the SMARTPOWER RTU Dispenser. Dimensions Fig. 20: Dimensions Data Value Unit 400 mm Height (cover closed) 610 mm Height (cover open) 240 mm Width 230 mm... -
Page 51: Ambient Conditions
Technical data Flow rate Data Value Unit 450 ± 100 l/h SMARTPOWER Manual Dispenser RTU 180 ± 100 l/h SMARTPOWER Presoak Dispenser RTU 180 ± 100 l/h SMARTPOWER Pot&Pan Soak Dispenser RTU Environmental load Data Value Unit < 70 dB(A) - Page 52 Technical data Nameplate The nameplate contains the key technical information about the SMARTPOWER Dispenser. You will need the information on the nameplate whenever you contact Ecolab Customer Services. Fig. 21: Nameplate (example: SMARTPOWER Manual Dispenser RTU) Part number number of pieces per production order (consecutive...
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Page 53: Decommissioning, Removal And Disposal
Drain the unit completely and clear all the chemical residue from inside the unit. Either dispose of the unit in accordance with applicable national directives or package safely (cardboard box with padding material) and return to the Ecolab- authorised company for recycling. -
Page 54: Disposal And Environmental Protection
Decommissioning, removal and disposal 11.1 Disposal and environmental protection All components are to be disposed of in accordance with prevailing local environmental regulations. Dispose of them accordingly, depending on the condition, existing regulations and with due regard for current provisions and criteria. Recycle the dismantled components: Scrap all metals. -
Page 55: Ec Declaration Of Conformity
Certificates Certificates EC Declaration of Conformity Fig. 22: CE Declaration for the SMARTPOWER RTU Dispenser MAN054128 Ver. 01-06.2024... - Page 56 Index Index Equipment marking Rating plate ......9 Ambient conditions ....51 Explanations of instructions Assembly Danger - no entry .
- Page 57 Double check valve ....43 the website of Ecolab Engineering GmbH ........4 Flow limiter .
- Page 58 Index Download of safety data sheets ..20 Safety precautions by the operator ..13 Downloads ......4 Monitoring .
- Page 59 Index Water distributor Descaling ......41 Wall-mounting ......28 Warranty Guarantee .
- Page 60 MAN054128 Ver. 01-06.2024...
- Page 62 / revision: Letze Änderung: 10.06.2024 last changing: Copyright Ecolab Engineering GmbH, 2024 Alle Rechte vorbehalten All rights reserved Nachdruck, auch auszugsweise, nur mit Genehmigung der Firma Ecolab Engineering GmbH Reproduction, also in part, only with permission of Ecolab Engineering GmbH...
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