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Summary of Contents for Ecolab Aquanomic
- Page 1 Aquanomic EU ™ Solid Laundry Dispenser EU O-Series Installation Manual Retain this manual for installation information 370 Wabasha Street N. St. Paul, MN 55102 www.ecolab.com © 2016 Ecolab Inc. All rights reserved. 47139/0402/0316 Part No. 9259-2545 Page 1...
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Page 2: Table Of Contents
Materials Ordered Separately for Installation ..............................3 ATERIALS RDERED EPARATELY 1.0 SYSTEM INTRODUCTION ..............................3 1.1 P ....................................3 REFACE 1.2 S ..................................4 YSTEM EATURES 1.3 P ................................5 RINCIPLE OF PERATION 1.3.1. Condor Controller ..............................6 1.3.2. Machine Signal Interface Module (MSI) ......................6 1.3.3. -
Page 3: Materials Ordered Separately For Installation
Aquanomic EU unit. These installation, operation and servicing instructions are for use by qualified personnel only. The Aquanomic EU system is intended to be installed by an experienced, qualified technician. The installation must be made in accordance with all applicable and local plumbing and electrical codes. -
Page 4: System Features
1.2 System Features The Aquanomic system is a solid laundry chemical dispensing system with capability to add liquid pumps. The system provides for flexible installation to service up to (3) laundry washing machines. • Service up to (3) washing machines 22 –... -
Page 5: Principle Of Operation
1.3 Principle of Operation The Aquanomic system works by communicating between 4 main modules: Condor Controller, Pump Cabinet (with I/O board), Machine Signal Interface (MSI), and Formula Select (FS). There is always 1 Condor Controller (the brains of the system) and 1 Pump Cabinet (where products are dispensed). There can be up to 3 MSI and up to 3 FS (depends on the number of laundry machines being serviced). -
Page 6: Condor Controller
1.3.1 Condor Controller The Condor Controller is the main controller for the system. This module is the interface between the user and the system. All of the programming features, report data, and diagnostic tools are available here. The Condor Controller can also be used to select wash formulae. A wash formula selection made on the Controller will be shown on the corresponding Formula Select module. -
Page 7: Pump Cabinet
1.3.5. Pump Cabinet The Pump Cabinet is the product dispenser that sprays hot water into 3 solid product capsules. The product solution gravity drains into the pump, then the pump pushes the solution through a washer selection manifold and 1 of 3 valves will open to determine which washer the product goes to. The system delivers product(s) to the correct washer based on the programmed values. -
Page 8: Requirements/Specifications
2.0 REQUIREMENTS/SPECIFICATIONS 2.1. Utility Requirements 2.1.1 Electrical Supply Requirements • A constant 230 VAC / 50 - 60 Hz. power source is required. • The Pump Cabinet is shipped with a 2.7m (9-foot) power cord. • A main switch (EBS Nr. 10010678) or non symmetric plug is mandatory. •... -
Page 9: Pump Cabinet Specifications
2.2. Pump Cabinet Specifications Dimensions The dimensions of the Pump Cabinet are shown below: • Height (H 1 ): 56 cm • Height (H 2 ): 20 cm • Width (W): 58 cm • Depth (D): 25 cm • Weight: 27 kg (35 kg with products) Product Capsule Clearance... -
Page 10: Condor Controller
2.3. Condor Controller Condor Controller mounted directly to flat wall. Dimensions 20 cm 14 cm 7 cm Mounting Clearance 7 cm (bottom) Condor Controller mounted to table surface, using optional L-bracket 9200-2132. Dimensions 16 cm 20 cm 20 cm 9 cm Condor Controller mounted to opposite wall surface, using optional L-bracket 9200-2132. -
Page 11: Machine Signal Interface Module (Msi)
2.4. Machine Signal Interface Module (MSI) Dimensions 15 cm 20 cm 24 cm 6 cm Weight 1.7 lbs Mounting Clearance 7 cm (bottom) 2.5. Formula Select Module (FS) The FS module can also use the optional L-bracket (9200-2132) for additional mounting configurations. Dimensions 14 cm 14 cm... -
Page 12: System Installation
3.0 SYSTEM INSTALLATION Preplanning There is no substitute for planning the installation prior to beginning the work. Several minutes in planning may save an hour or more during the installation. The following is a list of factors to consider before the installation of the system begins. -
Page 13: Hanging The Equipment
3.3 Hanging the Equipment 3.3.1. Pump Cabinet Installation 1. Position the wall mounting bracket against the wall at eye level. On sheetrock walls, align the center mounting hole to a wall stud. Wall Mounting bracket MUST BE securely anchored to the wall. Proper wall anchors or toggle bolts should be used. -
Page 14: Condor Controller Installation
3.3.2. Condor Controller Installation Select a location as close as possible to the Pump Cabinet but also access for programming. This will allow for easier operation and maintenance. The visual and audible alarms comes from the Condor Controller. 1. Choose a location allowing visible display of the controller with the keypad accessible. Please avoid locations where steam and splashing water occur. -
Page 15: Machine Signal Interface (Msi) Installation
3.3.4. Machine Signal Interface (MSI) Installation Disconnect electrical power supply to the washer, and follow lockout/tag-out procedures before installing or performing service on the system. High voltage will be present. Mount the Machine Signal Interface box to the laundry machine’s controller box using the Dual Lock tape provided on the MSI module. -
Page 16: Installation Wiring
3.4 Installation Wiring 3.4.1 Pump Cabinet Wiring The dispenser requires constant 240 VAC to operate. The Pump Cabinet comes with a pre-installed 2.7 meter (9-foot) electrical cord. An appropriate electrical plug must be installed on the cord. A main switch (EBS Nr. 10010657) or non symmetric plug is mandatory. This will avoid changing the polarity, because some internal wiring is not subjected to 230 VAC, as it is for 110 VAC only. -
Page 17: I/O (Input/Output) Board Cable (Inside Pump Cabinet)
The RS-485 cables are connected in a daisy-chain fashion. The first and last module in the sequence will have an open communication port. A RS-485 plug or “dongle” must be plugged into the first and last open connector. There are (2) plugs in the install kit. 1. -
Page 18: Formula Select (Fs) Cable And Address Setup
3.4.5. Formula Select (FS) Cable and Address Setup For cable wiring, see above the Condor Controller Cable and follow those directions. 1. Identify the washers and assign each of them an address (#1 - #3). The addresses must be unique and cannot be duplicated, or a system communication error will occur. - Page 19 3.4.7 Washer Supply Signal Wiring (MSI module) High voltage will be present. Disconnect electrical power supply to the washer, and follow lockout/tag-out procedures before installing or performing service on the system. Electrical and grounding connections must comply with local electrical codes. Individually wire-nut any unused wires.
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Page 20: Chart Stop (Machine Hold) Wiring (Msi Module)
1. Once all MSI wiring from the conduit elbow is routed inside the laundry machine controller, locate the washing machine supply signals inside the laundry machine. 2. Connect the green/yellow wire to the washer frame ground (earth ground). It needs to be ensured, that the high-voltage AC signals from the machine dosing output board are of one phase only. -
Page 21: Installation Plumbing (Pump Cabinet)
3.5. Installation Plumbing (Pump Cabinet) 3.5.1. Product Injection – Tube Installation A single 1/2-inch O.D., 3/8-inch I.D. Polyflo (PolyEthylene, PE) outlet tube is used to deliver all products to each laundry machine. It is important that the outlet tubing DOES NOT exceed 15 meters (50-feet) under normal installation. -
Page 22: Overflow Connection
Installing the system with discharge tubing lengths exceeding 15 meters may cause the system to Overflow the sump due to excessive back pressure against the pump. 3.5.2. Overflow Connection An overflow for the Pump Cabinet’s sump is provided to direct the solution to a drain should the pump or water solenoid fail. -
Page 23: Introduction
3.6.1 Introduction The Aquanomic EU system can be installed with a 4th Solid Product cabinet (9259-1000). This cabinet gets mounted to the left of the main pump cabinet and gravity drains the solution to the top of the pump. This optional cabinet uses 2 water solenoid valves (one for spray nozzle and other for pre and post flushing). -
Page 24: Installation Procedure
3.6.3. Installation Procedure 1. Remove the label from the left side of the Pump Cabinet’s left hand side. The label needs to be removed in order to run the electrical and hydraulic service between the 2 cabinets. 2. If the Pump Cabinet has already been installed, remove the cabinet from the wall to access the Wall Bracket. - Page 25 6. Attach the 4th product drain hose to Pump Cabinet’s drain hose using the connector tube and two hose clamps as shown below. Be sure drain tube is not kinked. Shorten length if necessary by cutting 4th Product Drain hose. Product Sump Aquanomic Pump Cabinet Sump Hose Hose Clamps...
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Page 26: Optional Bleach Product Housing
3.7. Solid Bleach Product Housing 3.7.1. Introduction The optional bleach product housing (9259-1115) is to be used only with the Aquanomic Oxygen Bleach product. All other products for the middle pocket do not required this housing and can be used directly with the Aquanomic system. - Page 27 Note: If the Reed Switch wires are not long enough it may be necessary to cut the cable-tie that is restraining the wires inside the Pump Cabinet. Push Reed Switch all the way in. 4. Place Bleach Product Housing into Aquanomic Sump and secure with (2) screws. Page 27...
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Page 28: Installation
3.8. Optional 4 Liquid Product Pumps The Aquanomic EU dispenser can also dispense 1 liquid product to all 3 washers using the Turbo Smart Pump (TSP). The discharge tubing that delivers the liquid product to the washer(s) will run separately, for now. - Page 29 Page 29...
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