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Summary of Contents for HELI CBD20-490
- Page 1 Operation and Maintenance manual CBD20-490 Electric Pallet Trucks Warning！ Please read this manual before using. Warning！ Operator should have skillful ability to use this truck and compliance safety rules. Ningbo Lida Logistics Equipment Co.,Ltd.
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Page 2: Table Of Contents
Contents 1. General introduction.................................4 1.1 Using scope................................4 1.2 Vehicle components...............................5 1.2.1 Handle operation............................5 1.2.2 Key switch ..............................6 1.2.3 Battery discharge indicator........................6 1.2.4 Emergency parking............................ 6 1.3 Standard configuration of technical data ......................7 1.3.1 Performance Data............................7 1.3.2 Dimensions Data............................7 1.3.3 Weights.................................8 1.3.4 Battery................................ - Page 3 5.2.2 Lifting and jacking equipment .......................13 5.2.3 Clean operation ............................13 5.2.4 Operation to the electrical system ....................... 14 5.2.5 Regulation parameters .......................... 14 5.2.6 Vehicle tire ............................... 14 5.2.7 High pressure hose for hydraulic system ................... 14 5.3 Maintenance and inspection ..........................14 5.3.1 Maintenance checklist..........................
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Page 4: General Introduction
1. General introduction 1.1 Using scope The pallet truck is permitted only in accordance with this instruction manual. The pallet truck described in this manual is a stand on pallet truck with self-propelled control, with the function of controlling the height lifting by electric operation. This truck is designed for lifting, descending and carrying loads. -
Page 5: Vehicle Components
1.2 Vehicle components Serial number Name Serial number Name Operating handle Pallet fork Emergency button Load bearing wheel assembly Frame Key switch Assistant wheel assembly Battery discharge indicator Drive wheel assembly Veil Battery 1.2.1 Handle operation Serial number Name Function Control driving direction Traveling switch and speed... -
Page 6: Key Switch
1.2.2 Key switch Screw the key to the "ON" position, turn on the vehicle power. Screw the key to the "OFF" position, turn off the vehicle power. In case of vehicle failure, please turn the key switch to the "OFF" position and drag the vehicle to a safe place before maintenance. -
Page 7: Standard Configuration Of Technical Data
1.3 Standard configuration of technical data 1.3.1 Performance Data Description CBD20-490 Rated capacity 2000 Travel speed,with/without load km/h 10/11 Lift speed,with/without load mm/s 35/35 Lowering speed,with/without load mm/s 40/35 Max.gradeability,with/without load 10/15 1.3.2 Dimensions Data Description CBD20-490 Load centre distance with standard fork length C（mm）... -
Page 8: Weights
1.3.3 Weights Description CBD20-490 Truck weight (with battery) Battery weight 1.3.4 Battery Description CBD20-490 Battery type Acid Batteries Voltage/capacity V/Ah 24/280 1.3.5 Tyres Description CBD20-490 Wheel type Wheel quantity 1/2/4 Drive wheel/Balance wheel/load wheels Wheel size, drive wheel Φ248X75 Wheel size, load wheels (2x) Φ115X55... -
Page 9: Data Plates
1.4 Data Plates Model All necessary information Manufacturer 2. Initial use Vehicles are only allowed to use batteries as power! In order to work properly after delivery or transportation, the following inspection must be carried out: Check whether the equipment is complete and in normal condition. ... -
Page 10: Battery And Charger Types
3.2 Battery and charger Types Battery Charger Voltage 24 V Input AC 220V 50/60Hz Capacity 210 Ah Output DC 24V/50A 3.3 Charging Do not full charge the battery, it will damage the battery. The battery needs to be charged within 24 hours after used out. 3.3.1 Charging ... -
Page 11: Industrial Truck Operation
4. Industrial Truck Operation 4.1 Safety Regulations for Truck Operation Before driving the vehicle, ensure that the vehicle maintains an appropriate safe driving distance from surrounding items or personnel; When the vehicle starts, be careful not to start emergency or emergency braking, and slowly rotate the acceleration knob to prevent the shortening of the life of electrical components, such as motor overcurrent damage, excessive wear of electromagnetic brake friction plates, etc., especially when the new vehicle is running in;... -
Page 12: Driving
4.2 Driving Turn the control button (forward or backward) in the desired direction of travel. The greater Angle of rotation, the faster the vehicle travelling. 4.3 Steering Steering is controlled by turning the operating handle to the left or right. 4.4 Braking The braking performance of a vehicle depends on road conditions and load conditions, which must be considered during driving. -
Page 13: Safety Regulation For Maintenance
Modifications to vehicles, especially safety devices, are prohibited. The working speed of the vehicle must not be changed. Only the original parts can meet the quality management requirements of the company. In order to ensure the stable and reliable operation performance of the equipment, only the original spare parts produced by our company can be used. -
Page 14: Operation To The Electrical System
If the vehicle is washed with a water gun or high-pressure cleaning equipment, all 8electrical and electronic components must be carefully covered in advance, or the components may be affected by moisture, resulting in functional failure. Steam stream cleaning equipment shall not be used. After the cleaning operation is completed, the operation steps specified in the "recommissioning"... -
Page 15: Maintenance Checklist
The specific maintenance operation time are shown in the following table (maintenance checklist) : W= every 50 running hours, but at least once a week A= every 500 running hours, but at least every half a year B= per 1000 operating hours, but at least once a year C= every 2000 running hours, but at least once a year When the vehicle is in the running-in stage (after approximately 100 hours of operation), the equipment user shall check the fixation of wheel nuts and bolts and retighten them if necessary. -
Page 16: Lubrication Maintenance
● Check braking performance, replace brake disc or adjust Battery Check battery voltage ● Clean and grease terminal, check for corrosion and ● damage Check the battery shell for damage ● The charger Check the main power wires for damage ●... -
Page 17: Maintenance Instructions
Code Name Application 85 w/90 Gear box L-HV32 The hydraulic system Turning frame Grease（withMus2） 5.3.3 Maintenance instructions Preparation before maintenance operation To avoid accidents during maintenance, take all necessary safety measures. The following operations must be carefully obeyed: Park vehicles as regulation. ... -
Page 18: Disuse And Storage
Make preparations before maintenance operation. Remove the hood. Check the electric protection instrument to make sure the parameter same like the table below, otherwise it needs to be changed. Item Safety device Parameter 200A Main fuse Fuse Reusing again After cleaning or maintenance, the following operations must be performed before the vehicle can be reused. -
Page 19: Safety Inspection On The Vehicle Regularly Or In Case Of Abnormal Conditions
5.3.5 Safety inspection on the vehicle regularly or in case of abnormal conditions Safety inspection shall be conducted in accordance with relevant national regulations. Professionals trained by our company can provide customers with thoughtful security services. The vehicle must be inspected by a professional at least once a year (note national regulations) or in abnormal state.
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