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Operation and Maintenance manual CBD35-530 Electric Pallet Truck Warning! Please read this manual before using. Warning! Operator should have skillful ability to use this truck and compliance safety rules. Ningbo Lida Logistics Equipment Co.,Ltd.
1. General introduction 1.1 Using scope The pallet truck is permitted only in accordance with this instruction manual. The pallet truck described in this manual is a walking pallet truck with self-propelled control, with the function of controlling the height lifting by electric operation. This truck is designed for lifting, descending and carrying loads.
1.2 Vehicle components Serial number Name Serial number Name Operating handle Assistant wheel assembly Emergency button Battery Battery discharge indicator Load backrest Key switch Pallet fork Hood Load bearing wheel assembly Drive wheel assembly 1.2.1 Handle operation Serial number Name Function Emergency reverse Protect driver function...
1.2.2 Key switch Screw the key to the "ON" position, turn on the vehicle power. Screw the key to the "OFF" position, turn off the vehicle power. In case of vehicle failure, please turn the key switch to the "OFF" position and drag the vehicle to a safe place before maintenance.
1.4 Data Plates Model All necessary information Manufacturer 2. Initial use Vehicles are only allowed to use batteries as power! In order to work properly after delivery or transportation, the following inspection must be carried out: Check whether the equipment is complete and in normal condition. ...
3.1.2 Battery maintenance The batteries must be kept dry and clean. Terminals and cable shoes must be clean, lightly greased with terminal grease and must be securely tightened. 3.2 Battery and charger Types Battery Charger Voltage 24 V Input AC 220V 50/60Hz Capacity 360 Ah Output...
4. Industrial Truck Operation 4.1 Safety Regulations for Truck Operation Before driving the vehicle, ensure that the vehicle maintains an appropriate safe driving distance from surrounding items or personnel; When the vehicle starts, be careful not to start emergency or emergency braking, and slowly rotate the acceleration knob to prevent the shortening of the life of electrical components, such as motor overcurrent damage, excessive wear of electromagnetic brake friction plates, etc., especially when the new vehicle is running in;...
make sure you have enough braking distance. 4.2 Driving Turn the control button (forward or backward) in the desired direction of travel. The greater Angle of rotation, the faster the vehicle travelling. “F”area driving area “B”area braking area “Fw” forward “Bw”...
4.4.3 Regenerative braking When the travel switch is set to the zero position , the truck brakes to a halt regeneratively via the coasting brake. The mechanical brake applies below 1 km/h. 4.5 Parking vehicles safely Note: No parking on slopes! ...
5.2.2 Lifting and jacking equipment When lifting the vehicle, the lifting tool can only be installed in the specified fixed position. When jacking up the vehicle, the equipment must be fixed with appropriate tools, such as wedge blocks, wooden blocks, etc., to prevent the risk of accidental rolling or tipping over. If it is necessary to operate under the lifting load parts, the Fork must be secured with a strong enough chain.
When changing wheels or tires, make sure the vehicle does not tilt (for example, both left and right wheels should be replaced at the same time). 5.2.7 High pressure hose for hydraulic system If the hydraulic assembly is replaced, the high pressure hose in the hydraulic system should also be replaced.
5.3.1 Maintenance checklist Time interval Maintenance listings The hydraulic system Check the hydraulic cylinder, piston for damage noise or leakage ● Inspect hydraulic connectors and hose for damage and ● leakage Check the hydraulic level and refill if necessary ● Refill with hydraulic oil (12 months or 1500 working hours) ●...
33 Check the clearance of the electromagnetic brake ● 34 Check the emergency braking function ● 35 Check the reverse braking and regenerative braking ● functions 36 Check belly switch function ● 37 Check steering function ● 38 Check lever switch function ●...
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Pull out the key switch to prevent the vehicle from being started accidentally. If it is necessary to operate under a rising vehicle, effective measures must be taken to prevent accidents such as roll over or sliding. Replace drive wheel Drive wheels can only be replaced by authorized maintenance person.
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Refill gear oil Preparation well before maintenance operation. Remove the hood. Refill "1" with gear oil of correct specification. Replenishment every 1000 running hours, but at least once a year. Install in reverse order. Check the hydraulic oil level Air burst sound sound is heared in the oil pipe when lifting , It means that the hydraulic oil should be timely refill of hydraulic oil.
5.3.4 Disuse and storage If the vehicle is out of service for more than 2 months, it must be stored in a frost- free dry space. The vehicle must be supported with a bracket and all wheels must be off the ground during storage.
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