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Related Manuals for HELI CBD15-170G
Summary of Contents for HELI CBD15-170G
- Page 1 Operation and Maintenance manual CBD15-170G Electric Stacker Trucks Warning！ Please read this manual before using. Warning！ Operator should have skillful ability to use this truck and compliance safety rules. Ningbo Lida Logistics Equipment Co.,Ltd.
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Page 2: Table Of Contents
Contents 1. General introduction..........................4 1.1 Using scope............................4 1.2 Vehicle components........................5 1.2.1 Handle operation......................... 5 1.2.2 Key switch ........................... 6 1.2.3 Battery discharge indicator....................6 1.2.4 Emergency parking......................6 1.3 Standard configuration of technical data .................. 7 1.3.1 Performance Data....................... 7 1.3.2 Dimensions Data.........................7 1.3.3 Weights.......................... - Page 3 4.4.3 Regenerative braking....................... 13 4.5 Parking vehicles safely.......................13 5. Maintenance and repair........................14 5.1 Operation safety and environmental protection ..............14 5.2 Safety regulation for maintenance ...................14 5.2.1 Service person........................14 5.2.2 Lifting and jacking equipment ..................14 5.2.3 Clean operation ........................14 5.2.4 Operation to the electrical system .................15 5.2.5 Regulation parameters ....................15 5.2.6 Vehicle tire ........................
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Page 4: General Introduction
1. General introduction 1.1 Using scope The pallet truck is permitted only in accordance with this instruction manual. The pallet truck described in this manual is a walking on pallet truck with self-propelled control, with the function of controlling the height lifting by electric operation. This truck is designed for lifting, descending and carrying loads. -
Page 5: Vehicle Components
1.2 Vehicle components Serial number Name Serial number Name Operating handle Frame Battery discharge indicator Pallet fork Key switch Load bearing wheel assembly Lifting cylinde Changing cable Cover plate Battery cover Drive wheel assembly Emergency button 1.2.1 Handle operation Serial number Name Function Emergency reverse... -
Page 6: Key Switch
1.2.2 Key switch Screw the key to the "ON" position, turn on the vehicle power. Screw the key to the "OFF" position, turn off the vehicle power. In case of vehicle failure, please turn the key switch to the "OFF" position and drag the vehicle to a safe place before maintenance. -
Page 7: Standard Configuration Of Technical Data
1.3 Standard configuration of technical data 1.3.1 Performance Data Description CBD15-170G 1.3.2 Rated capacity 1500 Travel speed,with/without load km/h 3/3.5 Lift speed,with/without load mm/s 35/40 Lowering speed,with/without load mm/s 45/40 Max.gradeability,with/without load Dimensions Data Description CBD15-170G Load centre distance with standard fork length C（mm）... -
Page 8: Weights
1.3.3 Weights Description CBD15-170G Truck weight (with battery) Battery weight 1.3.4 Battery Description CBD15-170G Battery type Acid Batteries Voltage/capacity V/Ah 24/85 1.3.5 Tyres Description CBD15-170G Wheel type Wheel quantity 1/0/4 Drive wheel/Balance wheel/load wheels Wheel size, drive wheel Φ252X67 Wheel size, load wheels (2x)（Option）... -
Page 9: Data Plates
1.4 Data Plates Model All necessary information Manufacturer 2. Initial use Vehicles are only allowed to use batteries as power! In order to work properly after delivery or transportation, the following inspection must be carried out: Check whether the equipment is complete and in normal condition. ... -
Page 10: Battery - Recharging,Replacement
3. Battery - Recharging,Replacement 3.1 Safety Regulations for Handling Acid Batteries 3.1.1 Fire protection Do not smoke and avoid naked flames when handling batteries. Wherever an industrial truck is parked for charging there shall be no inflammable material or lubricants capable of creating sparks within 2 metres around the truck. -
Page 11: Finish Of Charging
Switch on charger to charge 3.3.2 Finish of charging Switch off the charger Disconnect the cable with the battery and charge Connect the cable with the battery and the truck 3.4 Battery Removal and Installation In case changing another battery, it has to be same weight like the original battery, the weight of battery is very important to the stability and brake performance of the pallet truck. -
Page 12: Industrial Truck Operation
4. Industrial Truck Operation 4.1 Safety Regulations for Truck Operation Before driving the vehicle, ensure that the vehicle maintains an appropriate safe driving distance from surrounding items or personnel; When the vehicle starts, be careful not to start emergency or emergency braking, and slowly rotate the acceleration knob to prevent the shortening of the life of electrical components, such as motor overcurrent damage, excessive wear of electromagnetic brake friction plates, etc., especially when the new vehicle is running in;... -
Page 13: Driving
4.2 Driving Turn the control button (forward or backward) in the desired direction of travel. The greater Angle of rotation, the faster the vehicle travelling. “F”area driving area “B”area braking area “Fw” forward “Bw” backward 4.3 Steering Steering is controlled by turning the operating handle to the left or right. 4.4 Braking The braking performance of a vehicle depends on road conditions and load conditions, which must be considered during driving. -
Page 14: Maintenance And Repair
Press the emergency stop switch. Turn the key to the "OFF" position and pull out the key. 5. Maintenance and repair 5.1 Operation safety and environmental protection The inspection and maintenance operations described in this chapter must be performed ... -
Page 15: Operation To The Electrical System
Before starting the cleaning operation, all necessary safety measures must be taken and sparks (e.g. due to a short circuit) must be prevented during the operation. If the vehicle is battery-powered, disconnect the battery cable. When cleaning electrical and electronic components, use low-strength suction or compressed air. - Page 16 Careless maintenance may lead to the breakdown and malfunction of truck and may pose a potential threat to staff and operational safety. The wear and tear situation of the parts to be maintained depends largely on the actual operation and operating conditions of the truck. If the operating conditions of the intensity is higher than the general level, such as dust, temperature fluctuations, or the implementation of shift work system, must be appropriately shortened maintenance period.
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Page 17: Maintenance Checklist
5.3.1 Maintenance checklist Time interval Maintenance listings The hydraulic system Check the hydraulic cylinder, piston for damage noise or leakage ● Inspect hydraulic connectors and hose for damage and ● leakage Check the hydraulic level and refill if necessary ● Refill with hydraulic oil (12 months or 1500 working hours) ●... -
Page 18: Lubrication Maintenance
33 Check the clearance of the electromagnetic brake ● 34 Check the emergency braking function ● 35 Check the reverse braking and regenerative braking ● functions 36 Check belly switch function ● 37 Check steering function ● 38 Check lever switch function ●... - Page 19 Pull out the key switch to prevent the vehicle from being started accidentally. If it is necessary to operate under a rising vehicle, effective measures must be taken to prevent accidents such as roll over or sliding. Replace drive wheel Drive wheels can only be replaced by authorized maintenance person.
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Page 20: Disuse And Storage
Reusing again After cleaning or maintenance, the following operations must be performed before the vehicle can be reused. Check the function of the alarm. Check the function of emergency stop switch. Check the function of the brake. ... - Page 21 performance of protective devices in accordance with current technical regulations and vehicle inspection standards. A comprehensive inspection must be carried out specifically for the safety and technical performance of the vehicle in the event of an accident. In addition, the vehicle must be thoroughly checked for any damage caused by improper use.
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