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Related Manuals for HELI CPD12-910
Summary of Contents for HELI CPD12-910
- Page 1 Operation and Maintenance manual CPD12-910 Electric Pallet Trucks Warning！ Please read this manual before using. Warning！ Operator should have skillful ability to use this truck and compliance safety rules. Ningbo Lida Logistics Equipment Co.,Ltd.
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Page 2: Table Of Contents
Contents 1. General introduction..........................4 1.1 Using scope............................4 1.2 Vehicle components........................5 1.2.1 Handle operation......................... 5 1.2.2 Key switch .......................... 6 1.2.3 Battery discharge indicator....................6 1.2.4 Emergency parking......................6 1.3 Standard configuration of technical data ................. 7 1.3.1 Performance Data....................... 7 1.3.2 Dimensions Data.........................7 1.3.3 Weights.......................... - Page 3 4.4.3 Regenerative braking....................... 12 4.5 Parking vehicles safely.......................13 5. Maintenance and repair........................13 5.1 Operation safety and environmental protection ..............13 5.2 Safety regulation for maintenance ..................13 5.2.1 Service person........................13 5.2.2 Lifting and jacking equipment ..................13 5.2.3 Clean operation .......................14 5.2.4 Operation to the electrical system ................14 5.2.5 Regulation parameters ....................14 5.2.6 Vehicle tire ........................14...
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Page 4: General Introduction
1. General introduction 1.1 Using scope The pallet truck is permitted only in accordance with this instruction manual. The pallet truck described in this manual is a walking/stand on pallet truck with self-propelled control, with the function of controlling the height lifting by electric operation. This truck is designed for lifting, descending and carrying loads. -
Page 5: Vehicle Components
1.2 Vehicle components Serial number Name Serial number Name Operating handle Load bearing wheel assembly Key switch Backrest Counterbalance block Mast frame Frame Pallet fork Footboard assembly Cover plate Drive wheel assembly Emergency button Battery 1.2.1 Handle operation Serial number Name Function Emergency reverse... -
Page 6: Key Switch
1.2.2 Key switch Screw the key to the "ON" position, turn on the vehicle power. Screw the key to the "OFF" position, turn off the vehicle power. In case of vehicle failure, please turn the key switch to the "OFF" position and drag the vehicle to a safe place before maintenance. -
Page 7: Standard Configuration Of Technical Data
1.3 Standard configuration of technical data 1.3.1 Performance Data Description CPD12-910 Rated capacity 1200 Travel speed,with/without load km/h Lift speed,with/without load mm/s 130/180 Lowering speed,with/without load mm/s 100/150 Max.gradeability,with/without load 1.3.2 Dimensions Data Description CPD12-910 Load centre distance with standard fork length C（mm）... -
Page 8: Weights
1.3.3 Weights Description CPD12-910 Truck weight (with battery) 1765 Battery weight 1.3.4 Battery Description CPD12-910 Battery type Acid Batteries Voltage/capacity V/Ah 24/270... -
Page 9: Tyres
1.3.5 Tyres Description CPD12-910 Wheel type Wheel quantity 1/0/2 Drive wheel/Balance wheel/load wheels Wheel size, drive wheel Φ248X75 Wheel size, load wheels (2x) Φ160X76 1.4 Data Plates Model All necessary information Manufacturer 2. Initial use Vehicles are only allowed to use batteries as power! -
Page 10: Battery Maintenance
The use of unsuitable fire-protection equipment can result in acid burns In the event of fire a reaction with the battery acid can occur if water used to extinguish the fire. This can lead to acid burns. Use powder extinguishers. ... -
Page 11: Removing The Battery
3.4.1 Removing the battery Truck parked securely Disconnect the cables with battery and truck Using a hook to take off the battery carefully 3.4.2 Installment of battery Installation is the reverse order. Connect the cables with battery and truck. 4. -
Page 12: Driving
When using the vehicle, pay attention to the working performance of the vehicle, such as the maximum load corresponding to the center distance of the vehicle. It is strictly forbidden to overload the vehicle; For use in vicious working conditions, such as dust, uneven road surface or liquid road surface, in order to ensure the driver's own safety and ensure the operation of the vehicle, remember to slow down and avoid steering and braking loss of control due to rapid travel, and make sure you have enough braking distance. -
Page 13: Parking Vehicles Safely
When the travel switch is set to the zero position , the truck brakes to a halt regeneratively via the coasting brake. The mechanical brake applies below 1 km/h. 4.5 Parking vehicles safely Note: No parking on slopes! ... -
Page 14: Clean Operation
When lifting the vehicle, the lifting tool can only be installed in the specified fixed position. When jacking up the vehicle, the equipment must be fixed with appropriate tools, such as wedge blocks, wooden blocks, etc., to prevent the risk of accidental rolling or tipping over. If it is necessary to operate under the lifting load parts, the Fork must be secured with a strong enough chain. -
Page 15: High Pressure Hose For Hydraulic System
5.2.7 High pressure hose for hydraulic system If the hydraulic assembly is replaced, the high pressure hose in the hydraulic system should also be replaced. 5.3 Maintenance and inspection Comprehensive and standard maintenance is one of the most important preconditions to ensure stable and reliable operation performance and long service life. -
Page 16: Maintenance Checklist
5.3.1 Maintenance checklist Time interval Maintenance listings The hydraulic system Check the hydraulic cylinder, piston for damage noise or leakage ● Inspect hydraulic connectors and hose for damage and ● leakage Check the hydraulic level and refill if necessary ● Refill with hydraulic oil (12 months or 1500 working hours) ●... -
Page 17: Lubrication Maintenance
33 Check the clearance of the electromagnetic brake ● 34 Check the emergency braking function ● 35 Check the reverse braking and regenerative braking ● functions 36 Check belly switch function ● 37 Check steering function ● 38 Check lever switch function ●... - Page 18 Pull out the key switch to prevent the vehicle from being started accidentally. If it is necessary to operate under a rising vehicle, effective measures must be taken to prevent accidents such as roll over or sliding. Replace drive wheel Drive wheels can only be replaced by authorized maintenance person.
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Page 19: Disuse And Storage
Reusing again After cleaning or maintenance, the following operations must be performed before the vehicle can be reused. Check the function of the alarm. Check the function of emergency stop switch. Check the function of the brake. ... - Page 20 performance of protective devices in accordance with current technical regulations and vehicle inspection standards. A comprehensive inspection must be carried out specifically for the safety and technical performance of the vehicle in the event of an accident. In addition, the vehicle must be thoroughly checked for any damage caused by improper use.
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