HELI CQD16-GA2S Operator's Manual
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HELI CQD16-GA2S Operator's Manual

Electric reach truck(sit-on type)
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OPERATOR' S
MANUAL
Electric Reach Truck(Sit-on type)

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Summary of Contents for HELI CQD16-GA2S

  • Page 1 OPERATOR’ S MANUAL Electric Reach Truck(Sit-on type)
  • Page 2 The manual is based on truck with standard equipments, other kinds of truck is explained only in different parts. If you have any questions during using, please contact with HELI specified sale point for service. This manual content might not correspond with the actual truck because of the improving of our products and using method.

  • Page 3: Table Of Contents

    CONTENTS I. About use method…………………………………………………………………1 1. Main use of reach truck……………………………………………………..1 2. Working plan and environment………………………………………………2 3. Travelling road……………………………………………………………….6 4. Selecting driver………………………………………………………………6 5. Truck and load………………………………………………………………..8 6. Inspection…………………………………………………………………….10 7. Transporting…………………………………………………………………12 8. What vehicle the reach truck is……………………………………………..12 9. Driving…………………………………………………………………….. .16 10.Lifting………………………………………………………………………24 11.

  • Page 4: About Use Method

    I. About use method 1. Main use of reach truck The main use of reach truck is handle and stack the loads that on the pallets. When they are assembled with proper attachments, they also can handle the loads that not on the pallets.

  • Page 5: Working Plan And Environment

     Hoist the goods with steel wire hang on the forks directly  Tow other trucks  Push the loads or other trucks with forks  Open or close the doors of other trucks with forks 2. Working plan and environment (1) Set down working plan and discuss the plan well You must decide the travel route and the method of working before start and discuss the safe problem well.
  • Page 6 (4) Point out travel area of reach truck and clean up the load Point out travel area of reach truck and clean up the road in the travel area in order to avoid obstacle. (5) Prohibit passerby to come into working area Prohibit passerby to come into working area and prohibit the guider of the truck to contact with reach truck.
  • Page 7 (7) Keep good condition of road surface and wipe off oil and grease Clean up working area, keep good condition of road surface and wipe off oil and grease on the road. (8) Lighting for operation area is needed for safety working It is difficult to find passerby and obstacle on dark way and it is very dangerous.
  • Page 8 (10) Affirm contact method in emergent condition Affirm contact method in emergent condition in order to deal with fire, accident and other unpredictable things properly. (11) Set and affirm fire extinguisher Set fire extinguisher to avoid fire hazard, accident and other unpredictable thing. Use the fire extinguisher according to its operating rules.

  • Page 9: Travelling Road

    (13) As a motor vehicle, the truck should only be used in the following condition: a) Temperature: -25℃ to 40℃ b) Relative humidity:≤90% c) Altitude: ≤1200m (14) The stability of the truck will be affected by the power and direction of the wind outside, so do no work in strong wind to make sure people and truck safety.
  • Page 10 Please wear proper safety clothes when driving. Improper clothes may be caught by operating levers or pedal which may cause truck mis-moving.  Be sure to wear safety helmet and safty shoes.  Please wear other necessary protective clothes according to working area condition (2) Safety education on goods stacking Goods stacking is not for storage, it is not to put goods on platform, but stack...

  • Page 11: Truck And Load

    Because the fast development of truck structure, application of microcomputer and automatic devices and changes of law, it is necessary to receive the courses from expert. (4) Do not let someone operate the reach truck when he is tired or have poor health. Do not let someone operate the reach truck when he is tired or have poor health because accidents may be caused by absent minded.
  • Page 12 Modifications on truck or attachments that affect performance, safe construct and strength shall not be performed. For example, modifications that enhance the weight of counterbalance shall not be performed without the written approval of our company. (3) Decal must be put on obvious position You must paste new plate when it damaged or lost.

  • Page 13: Inspection

    in stable and safe condition. (7) Be careful of the capacity of ground The reach truck is heavy. 80%-90%of reach truck weight is center on front wheel when the reach truck is loaded. You must investigate the ground of warehouse, and enhance the quality of ground if necessary.
  • Page 14 Inspect monthly and annual, repair it immediately if there is any fault. the inspection should be carry out by professionals because special technique and equipments are needed. The record of inspection must be saved three years. (3) Change the important parts regularly. Name of safety parts Term Pipe for lifting system...

  • Page 15: Transporting

    7. Transporting Load and unload the goods on flat and solid surface. Besides, take care of connecting plate length, width and strength and make sure it is reliable and safe. In rainy days, use anti-slip connecting plate or stop working. When handling goods from or to the truck, it is very safe to use the truck assembled with jack and winch.
  • Page 16 (2) Be sure the center of the goods’ gravity The goods can be boxlike, board like, stick and all other kinds of shape. To estimate the stability, it is important to well-known the center of gravity of all kinds of the goods shape. (3) The variety of the center of its gravity The combine barycenter of the truck itself and the loading determined the truck’s stability.
  • Page 17  The tilt angle of the wheel  The material of the wheel  The acceleration, deceleration and the rolling radius of the truck  The road status and the gradient of the road  The type of the attachment To level off the truck, the front wheel together with the driving wheel, which contact the ground make a triangle.
  • Page 18 (4) The max loading weight (the loading weight and its center) The horizontal distance from the center of gravity of the loading to the bottom of the fork arm (in front of the load backrest) called the load center distance. The maximum weight that can load in the just load center called the maximum loading capacity.

  • Page 19: Driving

    A quiescent object will be keeping its state if out of outside force. And it is applicable to the moving object also. This is called inertia. The inertia is of the same direction when the truck moving forward. The inertia will increase with the increasing of speed.
  • Page 20 Operate the truck on designated operating position.  Prohibition of reach lever operating when your body is between the mast and chassis or this will lead to a dangerous condition unexpectedly.  Operate the mast on the designated operating position. (3) Change the direction after the truck is stopped.
  • Page 21 (8) Driving on a slope  Do not make a turn and travel horizontally on a slope or truck may have a danger of overturn.  Take care of the road height when there is a sharp slope so as to avoid fork or pallet contacting with ground.
  • Page 22 (10) when operating in a container  It is prohibited to travel on the platform edge because it has a danger of falling down which may even cause death.  Check the connecting plate capacity and its safety. It is prohibited to use improper connecting plate.
  • Page 23 (12) When travelling backward, it is dangerous to depend on back view mirror only. Face backward and travel after a direct check of the backward. (13) When travelling backward with high goods, assign a guider. When the goods are high, the driver has poor front view. Face backward and travel after check.
  • Page 24 (14) It is prohibited o operate the truck until checks are all finished. It is prohibited o operate the truck until checks are all finished. (15) It is prohibited to operate the truck with oil or water. When operating the steering wheel or levers with oil or water, it has a danger of out of control.
  • Page 25 (19) Do not shut down the engine during travelling. The powered steering unit can not work and steering operation is heavy when the flame is out. (20) Safety during travelling  During travelling, concentrate on front view or serious accident may be caused.
  • Page 26 (24) Do not run over bumps and obstacles. Do not run over bumps and obstacles. If has to, please take care. (25) Do not travel on slipped road. (26) Pay attention to the ground loading limit. When operating in a building or elevator, pay attention to the ground loading limit and it is prohibited to overload.

  • Page 27: Lifting

    earlier. (30) Brake distance gets longer when braking down a slope or on a wet road. Brake distance gets longer when braking down a slope or on a wet road. Take adequate brake into consideration and be careful when driving. (31) Practice operating truck carefully and be familiar with the truck.
  • Page 28 (1) Prohibition of off center load Keep the goods’ center of gravity agree with the truck’s center. Do not travel with off center load. (2) Lay the goods against backrest （to the bottom of the fork） When travelling, goods should lay against backrest. The goods height should not exceed the height of backrest, or goods may slide to the operator’s side and the operator may be hurt.
  • Page 29 (9) Loosen chains When the chains are loosen, there is a danger of catching loads and rack by forks or falling of loads and overturning of truck. Always check the chains to prevent it from loosening. (10) It is prohibited to use the truck in not allowable application. ...
  • Page 30 Make sure lift chains are equivalent in tension. If lift chains are not equivalent, there is a danger of falling of loads and overturning of truck. (15) Be care of the tip of forks, and do not hurt person or goods. The fork tip is sharp and it has a danger of hurting someone.
  • Page 31 not hold down the loads by hands. There is a danger of load’s falling. (23) Do not press the goods by people sitting on the goods. Do not press the goods by people sitting on the goods. The truck may have unpredictable moving and goods may falling down.

  • Page 32: Parking

    wire or rope. It could lead to overturning of truck when loads shake severe. Please lower the loads as possible. 11. Parking (1) Obey the following working orders before leaving the truck:  Lower the fork to the ground at proper place. ...

  • Page 33: Inspection And Repair

    (4) Park a place which does not disturb traffic. Please park the truck at a place which does not disturb traffic. and do not park the truck at a place close to exit, ladder and the place where to place fire extinguisher and so on.
  • Page 34 clean. (2) Pay attention to air ventilation when inspecting inside of the room. (3) Make sure fire extinguisher are ready and be familiar with its usage. (4) lower the forks to floor prior to inspection. (5) Turn the key to OFF position and disconnect the battery connector. (6) Before operation, place the operating knob, lifting operating lever in neutral position.
  • Page 35 (17) Take care of spurting of hydraulic oil which is at high temperature. After truck’s operating, the hydraulic oil became high temperature and high pressure. In this condition, do not let out hydraulic oil or exchange filter and so on. The high temperature hydraulic oil spurts out could lead to a burn.
  • Page 36 It is dangerous when the mast and the backrest fall suddenly. It could lead to snipping your hands or feet. And there is a danger of falling down from the mast. WARNING When the truck is jacked up, do not enter under the truck. There is a danger of falling down suddenly.
  • Page 37  Do not disconnect the plug during charging.  Do not make short circuit between both terminals by bolt or tool. When the terminals are loosen, there is danger of explosion because of poor connection. Make sure the terminals are fixed firmly. When reassembly, make sure the terminals are connected correctly.
  • Page 38 relative high voltage cable or other parts with high voltage marks.  If the truck suffers serious collision, stop the truck in a safe area and check if the battery is damaged.  If battery leaks (liquid or smog), or it is damaged, please stay away to safe area and contact with after sale service person of manufacturer.
  • Page 39 battery’s voltage is up to 48V commonly. Do not touch the electric conductor of the battery when installing and serving. There is a danger of get burnt. (28) Wearing safeguard When servicing the battery such as refilling electrolyte and adjusting the specific gravity of all cells, please wear goggles, rubber gloves and boots.

  • Page 40: Plates

    13. Plates The plates sticking on the trucks are used to explain to the driver how to operate the truck and what to pay attention to. When any of them fall off, please re-stick it at once. Some plates examples are followed. 1.
  • Page 41 3. Lubricating chart...
  • Page 42 4. Sling plate 5. Caution plate 6. No entry into the space behind the mast...
  • Page 43 7. Routine battery use...
  • Page 44 8. Routain battery maintenance...
  • Page 45 9. Load capacity 10. General information when operating...
  • Page 46 11. Oil adding plate 12. Battery move out and draw back device instruction 13.Snap gauge instruction...

  • Page 47: Operating Device

    II. Operating device 1. Operating device (for CQD16/20-GA2S truck model) 1.1 Name of parts...
  • Page 49 (1) mast (2) fork (3) side shift (4) front wheel (5) overhead guard (6) floor (7) little bracket (8) front lift cylinder (9) battery (10) chain (11) cover (12) rear lift cylinder (13) seat (14)drive wheel (15) reach cylinder (16) tilt cylinder (17) brake pedal&...
  • Page 50 1.2 Operation device and use method (1) Liquid crystal displayer a) Battery capacity indicator (D-1) Capacity indicate Battery capacity It means 90-100% of capacity...
  • Page 51 It means 60-90% of capacity. It means 30-60%of capacity. It means lower than 30% of capacity. NOTE:  The battery must be charged before the lowest mark disappears.  Capacity indicating is based on state of the battery. b) Parking brake indicator (D-2) When the truck is parking, the liquid crystal displayer displays When releasing the parking, the liquid crystal displayer displays c) Direction indicator (D-3)
  • Page 52 When shift the direction switch to forward position and press the accelerator pedal, displays on the liquid crystal displayer. When shift the direction switch to backward position and press the accelerator pedal, displays on the liquid crystal displayer. d) Breakdown code indicator (D-4) Anyone of breakdown code 001 to 009 represents kinds of troubles.
  • Page 53 lift contacting coil. Then, the lift motor is off to avoid excessive discharge of the battery. f) Hour displayer (D-6) The displayer is used to record the working time accumulated. It does not work until the key switch is turn on. (2) Key switch OFF: This is the position where the switch is off and the key can be put in or taken off.
  • Page 54 working when the truck is in this state. a) Push or pull the directional lever before the switch turns on. (the directional lever is not in middle position). b) Draw or insert the BNC connector plus of the battery before the switch is ON. Recover methods: For a): Put the directional lever on the middle position, turn the witch to OFF, then turn...
  • Page 55 When steering, grasp the steering wheel knob by left hand. When running, grasp the steering wheel knob and do not free it. NOTE An electric power steering system is equipped. Turn the switch to ON, the system begin to work while steering the steering wheel. NOTE We must be careful when we operate the levers.
  • Page 56 (7) Tilting lever Pull the lever back and the fork tilts backward; push the lever forward, the fork tilts forward. Proper working speed can be achieved through adjusting the tilting angle of operating lever. (8) Side shifting lever Pull the lever back and the fork shifts to left; push the lever forward, the fork shifts to right.
  • Page 57  The overhead guard is kind of import device to protect drivers in case of objects falling from overhead.  When the overhead guard is loose, removed or modified, serious accident may occur. (11) Fork stopper CAUTION:  According to the principle that the center of the object’s gravity must be consistent with the truck’s center, so the fork arm should be adjusted to have equal space.
  • Page 58 (12) Hydraulic oil tank There is oil adding port, oil draining port and ventilating port. Besides there is hydraulic dipstick in oil adding port. (13) Battery plug CAUTION:...
  • Page 59  It is dangerous when touch the inner electric parts, so you must disconnect the battery plug.  The main electric loop can bear pressure even if the switch key is on off position.  Never disconnect the battery plug unless it is necessary. Or you can not steering.
  • Page 60  Pull the knob upside and the lock is released. Then the seat can be adjusted forward and backward slightly. The safety adjusting range of the seat is 120mm.

  • Page 61: Operating Device

    2. Operating device (for CQD12/14/16/20-GB2S，GB2SZ，GB3SLi truck model) 2.1 Parts name...
  • Page 62 1. Mast 2. Fork 3. Side shifter 4. Supporting wheel 5. Overhead guard 6. Truck body 7. Small truck frame 8. Front lifting cylinder 9. Battery 10. Chain 11. Bonnet 12. Rear lifting cylinder 13. Seat 14. Drive wheel 15. Front reach cylinder 16.
  • Page 63 (5) Working mode indicator It shows current working mode. The working mode has “1-4” and soft gears. (6) Speed display It shows current truck speed and the unit is km/h (7) Lifting lock indicator It shows lifting is locked. (8) Fault code indicator It shows the fault node and fault code.
  • Page 64 Press the button and light on the meter is on. At this time, the truck is under brake condition and the traction system of the truck can not work. press button again, the light on the meter is off. At this time, the truck is stand by and traction system works.
  • Page 65 indicator dump is less than 20%. The indicator will be on when any Fault indicator controller on the truck has fault. The indicator will be on when the driver Seat indicator leaves seat. Hand brake The indicator will be on when the hand indicator brake is operated.
  • Page 66 Standard Enhanced Parameters Description mode mode When the figure of sand clock is on, it means the hour meter is • • ① Hour meter working. The digit suggests truck-working time. When the key switch turns on, the hour meter begins to work. The arrow suggests the travelling direction of steering wheel.
  • Page 67 Left shift It makes the cursor move left. Right shift It makes the cursor move right. Move It makes the cursor move down or make the selected down numberminus1. Cancel Clear the current content or go back Confirm current operation and enters menu mode or confirm preset heights.
  • Page 68 OFF----the switch is off and at this time the key can be taken out or inserted. ON----The electric control return circuit is open and the running preparation is finished after the liquid crystal display flicker four times.  For your safety, when operating on electric parts, please disconnect plugs. The main return circuit still has voltage even the key is off.
  • Page 69 Travelling forward and backward symbols are shown in meter 4) Steering wheel When travelling, operate through grasping the steering wheel handle with left hand. When travelling, grasp the steering wheel handle all the time. CAUTION:  Electric powered steering is installed on the truck. it begins working when powered steering rotates steering wheel when the key switch is ON.
  • Page 70 6) Front reaching thumb switch 3 Pull the switch back and the mast comes back; push the switch forward and the mast reach forward. Proper working speed can be achieved through adjusting the tilting angle of operating lever. 7) Tilting thumb switch 4 Pull the switch back and the fork tilts backward;...
  • Page 71  When the overhead guard is loose, removed or modified, serious accident may occur. 11) Fork stopper CAUTION:  According to the principle that the center of the object’s gravity must be consistent with the truck’s center, so the fork arm should be adjusted to have equal space.
  • Page 72 hydraulic dipstick in oil adding cover. 1. oil tank 2. Oil tank cover assembly 3. Return oil filter 4. Oil tank cover gasket 5. Bolt 6. Combined washer 7. Oil adding cover assembly 8. Combined washer 9. Oil draining bolt 10.
  • Page 73 position. 14) Seat CAUTION:  If the truck is assembled with safety belt, please wear it. Hold the steering wheel and lean towards the other side when the truck has a danger of overturn. Do not jump off the truck. ...

  • Page 74: Operating Device (For Cqd16/20-Gc2S And Gc2Sz Truck Model)

    Operating device (for CQD16/20-GC2S truck model and GC2SZ truck model) 3.1 Parts name 1. Mast 2. Fork 3. Side shifter 4. Supporting wheel 5. Overhead guard 6. Truck body 7. Small truck frame 8. Front lifting cylinder 9. Battery 10. Chain 11.
  • Page 75 3.2. Operating devices and using method 1) Crystal displayer 6 operating buttons Truck condition Output condition monitoring Meter usage instruction (1) Turn on the key switch. “AC SYSTEM” is shown on the meter and the meter system carries out self checking after it gets electricity. Battery electricity quantity, truck speed, traction hours are shown on the home page.
  • Page 76 Steering angle indicator (3) Safety switch and brake display: the truck is braked when safety pedal is released. At that time the truck can not travel but it can steer, lift, moving forward and backward, tilt and the symbol on the meter is on all the time. When stepping on the safety pedal, the truck can travel and the is off.
  • Page 77 truck accumulated by the timer. (6) Fault code display: if fault occurs, figure is on all the time. Fault code is display in the first row and the control module number where fault occurs is shown in the first row. Fault code Control module number Meter working environment...
  • Page 78 gears except neutral gear). b) When the key is ON, disconnect or connect battery plug. Reset methods: For a) :Put gears shifting switch in neutral position and switch the key to ON position after switch it to OFF position. For b): turn the key to OFF position and disconnect the plug. Then turn to the ON position.
  • Page 79  Electric powered steering is installed on the truck. it begins working when powered steering rotates steering wheel when the key switch is ON. CAUTION: Pay attention to the following when lifting and lowering, tilting , front reaching and side shifting: ...
  • Page 80 Pull the knob back and the fork shifts to left; push the knob forward, the fork shifts to right. Proper working speed can be achieved through adjusting the tilting angle of operating lever. 9) Emergency button 6 Press the emergency button and electric control system is power off. WARNNING: ...
  • Page 81 is fixed to avoid the fork arm moved.  Lean against the load backrest when adjusting the fork arm with foot. Never adjust with hand. After loosing the fork arm stopper, the fork arm can be adjusted. We should adjust it according to the object size. 12) Hydraulic oil tank There is oil adding port, oil draining port and oil return port.
  • Page 82  The main electric loop can bear pressure even if the switch key is on off position.  Never disconnect the battery plug unless it is necessary. Or you can not steering.  The battery plug is used to connect or disconnect the battery with the electric equipment.

  • Page 83: Operation Of The Truck

    III. Operation of the truck To keep the truck in good performance, use safely and working economically, please follow the notes below. 1. Notes on new truck usage Though the truck has experienced thoroughly adjust and test before delivery, the truck need moderate operation in the first month (200 hours) until all parts of the truck have full running-in time.

  • Page 84: Load Center And Load Chart

    3. Load center and load chart CAUTION:  When handling load, lift the load 5-10cm higher than the truck. Draw back the mast and tilt back completely.  The truck with attachments can load less than standard truck. The reason that a truck with these attachments such as side shifter, clamp and rotating clamp can not load as much as the standard truck is followed: 1) The attachment has its own weight which should get rid of from the load weight.

  • Page 85: Truck Stability

    4. Truck stability The state standard ordered the stability of the truck. When it reaches the condition, it is stable. But it can not keep stable on any condition. The following list reasonable condition: a) The work ground is smoothness and firmness. b) Driving in standard load or unload state.

  • Page 86: Operation Of The Truck

     Apply the parking brake of the lorry and wedge up its wheels.  Be sure the connecting board fixed in the center of the lorry. Make sure there is no grease on the connecting board.  Keep the right and left side of the connecting board at the same height for convenient of getting on and out.
  • Page 87 a) in sharp turning; b) in narrow road c) on bad road d) when near the goods or obstacle  When travelling backward, it is dangerous to depend on back view mirror only. Face backward and travel after a direct check of the backward. Operate on the forward and backward switch.
  • Page 88  The parking place should be as wide and flat possible. When unloaded truck has to park on a slope, the mast side should face downward. Wedge the wheels.  When parking at a safe place or appointed place, pay attention to the signs and signals.
  • Page 89 inspecting battery, adding fluid and change the battery.  When you moved the battery out, it does not mean you have finished placing it. Make sure the mast is drawn back and the battery is locked before operating the truck. ...

  • Page 90: Battery Usage

    Unclench the lever a second later, the battery will be locked, and then the operation is finished. Move out the battery (for CQD12/14/16/20-GB2S truck model, CQD16/20-GC2S truck model , CQD16/20-GC2SZ truck model and CQD 16/20-GB3SLi)  Push the forward/backward thumb switch forward and make the mast reach forward.
  • Page 91 (1) Usage notes CAUTION:  Select proper battery charger and do according to BATTERY SERVICE MANUAL.  When changing a battery, do according to the following orders: (When the other truck is used to sling the battery, use proper sling tools) sling the battery with professional operator.
  • Page 92  No disassembling, do not take out the electrolyte from the battery; do not disassemble the battery; do not repair the battery unless authorized.  Do not over discharge. Do not use the truck until it can not move again or it will reduce the battery service lift.
  • Page 93  For battery compartment without liquid leakage hole, check if there is hydrops inside of compartment every month. If there is electrolyte spillage caused by improper adding of distilled water, please clean the hydrops in the compartment with sucker in time. Do not charge the battery which had the following conditions: a) the electrode of plug is damaged;...
  • Page 94  During charging, turn off the key switch for safety. NOTE:  If the electrolyte temperature is higher than 40℃ when beginning charging, stop charging for a while.  During charging, when the electrolyte temperature exceeds 50℃, it is bad for battery service life.
  • Page 95 8.2 Lithium battery (1) Battery usage notes  The charging temperature range is between 0℃ and 40℃. It will badly affect battery when charging under 0℃. When the ambient temperature is lower than o℃，please charge the battery immediately after using. ...
  • Page 96  If the electrolyte leaks, please do not contact with it; if it is contact with skin, wash with plenty of water; if it is contact with eye, wash with plenty of boric acid solution and see a doctor at once. ...
  • Page 97  Charge the battery in a safe environment where is away from dust, fire source and corrosion.  There should be equipped with fire extinguishing devices such as sand and dry powder extinguisher for emergent fire extinguishment.  Make sure there is no foreign matters such as dust and water in charger and socket.

  • Page 98: Loading And Unloading

    e) It is prohibited to disconnect the changer when there is current output or electric arc may be produced which will cause person injury or property loss. f) Keep the charging equipment away from the heater or other heat sources. 9.
  • Page 99 g) Lower the goods after the affirming the stacking position. When the load is not aligned at front/rear end of the load or pallet: Move the truck backward about 1/4 length of the forks. Lift (5-10cm) the forks again and move forward and then lower the load slowly at a proper stacking position. h) Make sure the tips of the forks are off the load and pallet, and lower the forks to the position for running (15-20cm above the floor).

  • Page 100: Vehicle Storing

    h) Check the safety of the rear area and the position of carrying load, drive the truck backward safety. i) Lift up the pallet5-10cm. tilt the mast backward completely and then carry the load to its destination. 10. Vehicle storing (1) Before storing CAUTION The small troubles are the causes of serious accident.
  • Page 101  Remove the key and keep it well. (3) Long term storage Carry out the following items except the items in BEFORE STORING AND DAILY STORING.  Park the truck at a higher and hard ground taking the rainy season into consideration.

  • Page 102: Inspection

    This is forbidden by law. (1) Notes when inspecting a) When replacing parts, use HELI pure parts. b) Please use HELI pure oil and grease. c) When adding oil or grease, clean the oil adding mouth with brush or cloth.
  • Page 103 The status of the truck Check if it inclines to one side. When inclining, the tyres or chassis may have some fault, contact HELI specified service point. c) Check the parking ground Check if there is leaked oil on the parking ground. If there is any fault, contact with HELI specified service point.
  • Page 104 g) Inspection of front wheel Check if the front wheels are wear, crack and damaged. h) Inspection of pipelines and cylinders Check if pipelines and cylinders (lift cylinder, tilt cylinder , reach cylinder) leak. i) Inspection of driving wheel Check if driving wheels wear, crack and damaged. j) Inspection of hydraulic oil Check if hydraulic oil level is in a prescriptive range.

  • Page 105: Periodic Inspection

    Except simple inspections before operation such as oil adding, clean filter and so on, please carry out complicated inspection in HELI specified service point because professional knowledge and special tools and equipment are needed. Or serious accident may occur.
  • Page 106 Hours shown below are based on 200 hour operation per month. CAUTION:  Please read the contents descript in this chapter before inspection. (1) Replace the safety parts regularly It is very important to make precautionary maintenance for operating safety. Especially the following safety parts must be replaced periodically because they are related to truck and operator safety.
  • Page 107 Please clean the battery with a dry cotton cloth. In order to prevent static electricity and explosion, please do not clean it with a wet cloth. b) Adding grease to the reaching fork bracket Add a thin-layer grease to the center of both left and right reaching fork bracket groove’s inside surface.
  • Page 108 The monthly inspection needs more technology and special tools and the adjusting and replacement are complex. Inspection, adjusting and replacement should be done by HELI specified service point according to HELI periodic inspection service contact. a) Lubricate the lifting chain Lubricate lifting chain with engine oil.
  • Page 109  Check the electric timing of the charger’s operation and adjust the time.  Check the clearance between the brake disc and fiction disc. Inspection, adjusting and replacement should be done by HELI specified service point according to HELI periodic inspection service contact.
  • Page 110  Tighten the connecting bolts between the frame and mast  Tighten the main bolts of the frame and mast. Inspection, adjusting and replacement should be done by HELI specified service point according to HELI periodic inspection service contact. (6) Annually inspection (2400h)
  • Page 111 a) Electric device Check before Every Weekly Monthly Semiannually Annually operation three-month Item Content 200h 600h 1200h 2400h ○ ○ ○ ○ ○ Surface cleanness Clean ○ ○ ○ ○ ○ ○ Electrolyte quantity Check and replenish ○ ○ ○ ○...
  • Page 112 ○ ○ ○ Abnormal noise Inspect ○ ○ Unstable current (drive motor) Measure and adjust ○ ○ ○ Insulation condition Measure ○ ○ cleanness Clean ○ ○ ○ ○ ○ ○ Loose Inspect and tighten Spring condition of contacting Inspect ○...
  • Page 113 b) Brake, steering and travelling device Check before Every Weekly Monthly Semiannually Annually operation three-month Item Content 200h 600h 1200h 2400h ○ ○ ○ ○ ○ ○ Brake effect Inspect ○ ○ ○ ○ ○ ○ Brake Brake clearance Inspect and adjust ●...
  • Page 114 c) Lifting system Check before Every Weekly Monthly Semiannually Annually operation three-month Item Content 200h 600h 1200h 2400h ○ ○ ○ ○ ● ● Oil level and cleanness Change and inspect Hydraulic ○ ○ oil tank Oil suction filter Clean ○...
  • Page 115 Operating lever work condition , Inspect ○ ○ ○ ○ ○ ○ jolt and damage condition Inching switch work condition , Inspect ○ ○ ○ ○ jolt and damage condition Leakage, jolt, loose, deformation Tighten ○ ○ ○ ○ ○ ○...
  • Page 116 damage or loosing Fork bracket condition, jolt, crack Inspect ○ ○ ○ ○ or curve ○ ○ ○ ○ ○ ○ Work condition, leakage Inspect All oil Piston rod, screwed part and end Inspect ○ ○ ○ ○ ○ ○ cylinders are damaged ○...
  • Page 117 d) Truck body and others Items Check Every Weekly Monthly Semiannually Annually before three-month Content operation 200h 600h 1200h 2400h ○ ○ ○ ○ ○ ○ Overhead Crack, deform condition Inspect ○ ○ ○ ○ ○ ○ guard Fixing bolt loose Inspect and tighten ○...
  • Page 118 OPERATOR’ S MANUAL www.helichina.com Add/No.668, FangXing Road, Hefei, China Post Code/230000 Customer Service Hotline/4001-600761 Service Tel/+86-551-63648005,63689000 S211-8:2020 E-mail/heli@helichina.com All rights reserved...

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