BraunAbility Entervan XT Maintenance And Service Manual
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BraunAbility Entervan XT Maintenance And Service Manual

BraunAbility Entervan XT Maintenance And Service Manual

Wheelchair-accessible lowered floor conversion
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Maintenance and Service Manual
Wheelchair-Accessible
Lowered Floor Conversion
36874
August 2011
Entervan
XT
®
(Foldout Ramp)
featuring 2011 & Up
Chrysler Minivans
Chrysler Minivans
W ARNING
®
®
Read manual
before servicing.
Failure to do so
August result in
serious bodily
injury and/or
property damage.

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  • Page 1 Maintenance and Service Manual Entervan ® Wheelchair-Accessible Lowered Floor Conversion (Foldout Ramp) featuring 2011 & Up Chrysler Minivans Chrysler Minivans W ARNING ® ® Read manual before servicing. Failure to do so August result in serious bodily injury and/or property damage. 36874 August 2011...
  • Page 2 INTRODUCTION Introduction Braun lowered floor conversions are designed ranty claims (parts, repairs, etc.), all to provide years of pleasure and mobility inde- requests must be pendence. Familiarity with proper operation and Maintenance, lubrica- maintenance procedures will help ensure safe, processed through tion, troubleshoot- troublefree operation.

  • Page 3: Table Of Contents

    CONTENTS Safety Precautions ..........2 Repair Parts Towing ..............2 Foldout Ramp - Platform Assembly ........19B, 20B, 21 Maintenance and Service Requirements ..3 Foldout Ramp - Gear, Motor and Base Maintenance and Lubrication Schedule ..4-6 Assembly ........22, 23A, 24A Troubleshooting Diagnosis Chart ....

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS Safety Precautions Maintenance and service procedures must be performed only by authorized service personnel. Read this manual, Perform maintenance and lubrication procedures exactly the conversion's as outlined in the Maintenance and Lubrication Schedule operator’s manual contained in this manual. and supplements before performing Perform troubleshooting and service procedures as outlined...

  • Page 5: Maintenance And Service Requirements

    MAINTENANCE and SERVICE Maintenance and Service Requirements Braun lowered floor minivan Electronic Control System: Braun Corporation Aftermarket Control Systems Policy: The conversions must be maintained The electronic control system and serviced by a Braun autho- provides simple one-touch acti- Braun Corporation manufactures dedicated control systems for its rized service representative who vation of power functions.

  • Page 6: Preventive Maintenance

    MAINTENANCE and SERVICE Preventive Maintenance Maintenance is necessary to en- Keeping the passenger slide door The consumer should inspect and sure safe and trouble free conver- lower track pan free of debris, clean frequently and routinely sion operation. Encourage the ice and snow is one of the most (minimum four weeks or 100 consumer to perform preventive...
  • Page 7 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Foldout Ramp: Foldout ramps vary in design. Disregard references to components not present. Outboard ramp extension hinge and fasteners Clean and lubricate with Light Oil. Resecure or replace fasteners as needed Inspect ramp inboard pivot points (bolts/screws Clean and lubricate with Light Oil.
  • Page 8 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Perform all procedures listed in previous section also Power Fold Ramps: • Ramp flap (extension) chain Lubricate with Anti-Seize (14 oz. caulk tube available per Braun part no. 24710) Remove ramp housing cover/rear vertical panel and inspect: •...

  • Page 9: Troubleshooting Diagnosis Chart

    TROUBLESHOOTING Troubleshooting Diagnosis Chart Operation should be discontinued Charts. The specific cause and immediately if a conversion prob- remedy can then be determined lem occurs. Repairs should not by process of elimination. Wiring Troubleshooting and be attempted by the consumer. Diagrams are provided to aid in repair procedures Contact the sales representative...
  • Page 10 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2.11 See 1.00 2.12 Kneel On/Off switch is in OFF Press switch to ON position position. 2.13 Actuator harness disconnected or Connect, repair or replace 2.10 otherwise damaged Press the kneel electrical override 2.14 Actuator damaged. Note: Actua- Lower tor can be checked with kneel switch to test actuator (driver side third...
  • Page 11 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 4.11 See 1.00 and 3.41 4.12 No door full open signal Correct or contact Braun Product Support 4.10 4.13 Ramp motor harness discon- Connect, repair or replace No Unfold nected or damaged (Deploy) 4.14 Loose, damaged or missing fold Tighten, replace or otherwise correct Operation arm securement collar/coupling...
  • Page 12 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 6.10 6.11 See 3.10, 4.12 and 5.12 6.12 Power slide door module (PSDM) Correct or contact Braun Product Support did not see stowed signal Close Operation 6.20 6.21 See 3.20 Motor Runs - Door Does Not Move 6.30 6.00...

  • Page 13: Microswitches

    MICROSWITCHES Ramp Microswitch Adjustment The ramp motor assembly is equipped with two The stow position microswitch determines the full microswitches, the deploy microswitch and stow stow position (how far the ramp stows inside the position microswitch. vehicle). The deploy microswitch cuts the ramp motor Remove the ramp motor assembly interior cover to when the platform reaches a position where the access microswitches (located rear of the passen-...

  • Page 14: Below Floor Obstructions

    BELOW FLOOR OBSTRUCTIONS 2011 Chrysler XT Lowered Floor Minivan (Foldout Ramp) Conversion When installing an electrical tie-down, power seat or other Color Key auxiliary device, ob- structions below the OEM Wiring floor must be avoided. Obstructions include Braun Wiring wiring, fuel system, brake lines, etc.

  • Page 15: Auxiliary Power Supply

    AUXILIARY POWER SUPPLY Two fuse blocks are provided as an auxiliary power source for dealer-installed auxiliary electrical Do not connect device(s). Fuse block details and auxiliary devices to specifications are provided below. vehicle battery. Doing The fuse blocks are located in the so may result in dam- bottom of the center dash console.

  • Page 16: Electronic Control Modules

    ELECTRONIC CONTROL MODULES Diagram - Electronic Control Module Connections / Inputs / Indicators The control module assembly is Kneel Override - Buttons drive the trol switch is activated). A tone will mounted to the bottom of the pas- kneel system in the direction indi- also sound if the ramp motor pulls senger side third row seat.
  • Page 17 KNEEL FULL DOWN IN 6 KNEEL FULL UP IN 7 KNEEL ENABLE IN 8 DOOR FULL OPEN 1-800-THE LIFT Patent #6,825,628 B2 ® www.braunability.com 1-800-THE LIFT Patent #6,825,628 B2 ® www.braunability.com MANUAL OVERRIDE 1-800-THE LIFT ® www.braunability.com MANUAL OVERRIDE Patent #6,825,628 B2...
  • Page 18 Wiring Diagram - 2011 Chrysler XT Conversion (Foldout Ramp) Power Door, Foldout Ramp & Kneel System Battery Rear Fuse Panel Front Fuse Panel Ignition Gateway Module Ramp Override Ramp Motor 8-COND WIRE CODE E51194A-09 E51678A Relay 100383 Switch 33469 & Gear Box COLOR FUNCTION RD - 10G...

  • Page 19: Memory Seat

    Wiring Diagram - 2011 Chrysler XT Conversion (Foldout Ramp) Front Driver Seat w/o Memory Seat Wiring Diagram - Front Driver Seat Electrical Systems (without Memory) DRAWING NOTES BK - 16G Ground (B-Pillar) Junctions only occur at intersections with junction symbols ( All other intersections are wire crossings without junctions! 3-COND WIRE CODE LT GN/VT...

  • Page 20: Memory Seat

    Wiring Diagram - 2011 Chrysler XT Conversion (Foldout Ramp) Front Driver Seat with Memory Seat Wiring Diagram - Front Driver Seat Electrical Systems (Memory) DRAWING NOTES BK - 16G Ground (B-Pillar) Junctions only occur at intersections with junction symbols ( All other intersections are wire crossings without junctions! 3-COND WIRE CODE LT GN/VT...

  • Page 21: Wiring Diagram - Front Passenger Seat

    Wiring Diagram - 2011 Chrysler XT Conversion (Foldout Ramp) Front Passenger Seat Wiring Diagram - Front Passenger Seat Electrical System DRAWING NOTES Front Fuse Block (20 Amp) Junctions only occur at intersections with junction symbols ( 37-COND WIRE CODE All other intersections are wire crossings without junctions! BK - 16G Ground (B-Pillar) COLOR...
  • Page 22 Exploded View - 2011 Chrysler XT Conversion (Foldout Ramp) Platform Assembly AI/fold-out art 1-92 Page 19B Page 20B...

  • Page 23: Replacement Parts

    REPLACEMENT PARTS 2011 Chrysler XT Conversion (Foldout Ramp) Platform Assembly Item Qty. Description Part Number RAMP-EXTENSION/29.25" AUTO/2008 CHRYSLER E50262??-08 RAMP-BASE/29.25"AUTO/08RT E51095?? SCREW-#10-32X1/2 FHDHXS-AUTO BLK-W/PATCH 17192P NUT-#10-32 W/LOCKWASHER/AUTO-BK 18349 HINGE WMT.-S.S. 2" X 1/4" X 29" 18619W029 WASHER-1/4" FLAT/AUTO-BK 10062 BOLT-1/4-20X3/4"BHCS NYLK/BKZN 25371 CAM-CAST RAMP 34317...

  • Page 24: Assembly

    REPLACEMENT PARTS 2011 Chrysler XT Conversion (Foldout Ramp) Ramp Assembly Gear, Motor and Base Assembly Item Qty. Description Part Number Item Qty. Description Part Number WMT-MAIN RAMP HOUSING E51096W?? MOTOR-RAMP ASSY/KLAUBER 12V. 1.2 RPM 51654AK2907 WMT-ARM-DRIVES RAMP-GEAR MTR E40268W-07BK SUPPORT-GEAR MOTOR/FOLDING RAMP/08RT E51179BK STOW SWITCH SLIDER E40481...
  • Page 25 Exploded View - 2011 Chrysler XT Conversion (Foldout Ramp) Ramp Assembly Gear, Motor and Base Assembly Page 23A Page 24A...
  • Page 26 Exploded View - 2011 Chrysler XT Conversion (Foldout Ramp) Ramp Assembly AI/fold-out art 1-92 Page 23B Page 24B...

  • Page 27: Foldout Ramp Assembly

    REPLACEMENT PARTS 2011 Chrysler XT Conversion (Foldout Ramp) Ramp Assembly Item Qty. Description Part Number RAMP ASSY-BASE & EXT/29.25" AUTO E51095??A2909 ASSY-MAIN RAMP HOUSING E51096A?? BEARING-FLANGE-5/8" X 1/4"-10FDU04 28435 SCREW-1/4-20 X 3/8" FLBHSCS- 28252 BOLT-3/8-16 X 3/4" FLBHSCS-GD8 25171 PIVOT PIN/BUSHING/EV RAMP/2905 52571-2905 HARNESS-RAMP EXT./CONTROLLER-OAKTEC 52038A-96A8...

  • Page 28: Kneel Assembly

    REPLACEMENT PARTS 2011 Chrysler XT Conversion (Foldout Ramp) Kneel Assembly Item Qty. Description Part Number Item Qty. Description Part Number ASSY-KNEEL BOX/ACTUATOR/RT E51016A KNEEL SWITCH BRACKET E50859BK KNEEL SWITCH BRACKET-TOP E50880BK SWITCH-DPDT VFD1 33469 BOLT-1/4-20 X 3/4 GR5-HEX/AUTO-BK 10970 ASSY-ACT/K2xG20-12V-08/2000#/8"STROKE 33440AXT BKT-KNEEL-FULL OUT DVR E50888D...
  • Page 29 REPLACEMENT PARTS Exploded View - 2011 Chrysler XT Conversion (Foldout Ramp) Kneel Assembly 35497 013.ai Page 27...

  • Page 30: Dimensions

    DIMENSIONS Dimensions - 2011 Chrysler XT Conversion (Foldout Ramp) All dimensions are for reference only. Foldout Ramp Door Opening Usable Width (Slide Door) 31-1/2” Door Opening Usable Height (Slide Door) 56-1/2” 61” Interior Height at Center of Van 60” Interior Height at Driver and Passenger Position 52”...
  • Page 31 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670...
  • Page 32 ® ® 36874 Patent #6,825,628 36874 Patent #6,825,628 Patent #7,798,761 Patent #7,798,761 August 2011 August 2011 Patent #7,551,995 Patent #7,551,995 International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT 1-800-THE LIFT ®...

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