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631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA
Phone: 1-574-946-4139 •
514905 Rev A
March 2022
Service Manual
Rear-Entry
Simple Stow™
built on the
Toyota Sienna
Hybrid
1-800-THE-LIFT®
• www.braunability.com™
W ARNING
Read manual
before servicing.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
Page 1
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Summary of Contents for BraunAbility Rear-Entry Simple Stow
- Page 1 Toyota Sienna Hybrid W ARNING 631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA Phone: 1-574-946-4139 • 1-800-THE-LIFT® • www.braunability.com™ Read manual before servicing. Failure to do so may result in serious bodily injury and/or 514905 Rev A property damage.
- Page 2 When processing any war- Failure to do so may ranty claims (parts, repairs, etc.), all requests must result in serious ® be processed through the BraunAbility Aftersales bodily injury and/or department. A Return Material Authorization (RMA) property damage.
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Page 3: Table Of Contents
Assembly ..........22, 23A/24A BraunAbility Hybrid Technologies Training ................4 Simple Stow Ramp Assembly ..........23B/24B, 25 BraunAbility Hybrid System Equipment List ................. 4-6 Tailgate Assembly & Bumper End Caps ............26, 27A/28A Towing and Transporting ......... 7 Exterior Panels ........27B/28B, 29 Maintenance Dimensions .............. -
Page 4: Safety Precautions
Do not use accessory devices not authorized by BraunAbility. erty damage. Keep clear of area in which ramp operates. Never modify (alter) a BraunAbility lowered floor wheelchair accessible vehicle. Failure to follow these safety precautions may result in serious bodily injury and/or property damage. -
Page 5: Hybrid System
SAFETY PRECAUTIONS Safety Precautions - Hybrid System Hybrid System Features Take care when handling the The OEM hybrid system hybrid system, as it is a high has not been affected by the Your vehicle is a hybrid vehicle. voltage system (about 650V at conversion process. -
Page 6: Braunability Hybrid Technologies Training
Service technicians, along with training, will also require specialized equipment. Required and recommended equipment lists are provided on the following pages. REQUIRED - BraunAbility Hybrid System Equipment List Rescue Hook Orange Safety Cones (4) Caution Tape Note: Images are provided as examples and not brand specific. - Page 7 SAFETY PRECAUTIONS REQUIRED - BraunAbility Hybrid System Equipment List Insulated Pliers Insulated Screwdriver Set Insulated Socket Set Insulated Torque Wrench Insulated Ratchet CAT III Multimeter Leads Class O - High Voltage Gloves with Over Gloves (2 Pairs) CAT III Multimeter Note: Images are provided as examples and not brand specific.
- Page 8 SAFETY PRECAUTIONS RECOMMENDED - BraunAbility Hybrid System Equipment List CAT III Multimeter with Insulation Glove Liners Tester (Megohm-meter) Toyota TIS Subscription & Compatible J2534 Device Note: Images are provided as examples and not brand specific. However equipment should meet class and category specifications.
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Page 9: Towing And Transporting
Use of a lowered floor vehicle for towing is prohibited. Transporting a Lowered Floor Vehicle BraunAbility lowered floor vehicles should be transported on a trailer rather than towed with one set of wheels suspended and the other set of wheels remaining in road contact. -
Page 10: Maintenance
1-800-488- maintained and serviced by au- service personnel as ® 0359. One of our BraunAbility thorized service representatives specified in this Customer Care representatives who have attended the Mobility manual and mainte-... - Page 11 Recording this information provides verification that main- tenance has been performed as scheduled. Failure to do so may void your BraunAbility ® mobility warranty. Maintenance procedures will vary according to the specific lowered floor and ramp configuration.
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Page 12: Schedule
Light Oil is representative or call 1-800-946- These intervals are a general called out (goes on wet and then 7513. A BraunAbility Aftersales guideline and will vary according dries). Lubricants of this type are representative will direct you to... - Page 13 (hooks, latch plate, receptacle), discontinue use and replace immediately. Contact BraunAbility Customer Care. Follow all inspection and maintenance instruc- tions supplied in the Q'Straint Securement System Use and Care manual. Severe con- ditions (weather, environment, heavy usage, etc.) may require more frequent inspections.
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Page 14: Troubleshooting Diagnosis Chart
Correct the problem if possible. ure to do so may re- spect your vehicle. If the problem continues, contact sult in serious bodily BraunAbility Customer Care at injury and/or property The cause of the problem can 1-800-488-0359. damage. be determined by locating the... - Page 15 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 3.11 Misalignment or damage to: Realign, tighten, replace damaged 3.10 3.00 • Ramp rail(s) parts or otherwise correct as needed Faulty RAMP • Upper ramp locks Horizontal HORIZONTAL Deploy DEPLOY 3.12 Mechanical binding Correct / Stow / STOW Operation...
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Page 16: Below Floor Obstructions
BELOW FLOOR OBSTRUCTIONS Toyota Hybrid Rear Entry - Below Floor Obstructions When installing an Color Key electrical tie-down, power seat or other Fuel Exhaust System Heat aftermarket electrical Exchanger/ device, obstructions HV (High Catalytic below the floor must Voltage) Converters &... -
Page 17: Auxiliary Power Supply
AUXILIARY POWER SUPPLY Auxiliary Power Supply Two fuse blocks are provided as an auxiliary power source for dealer-installed auxiliary electrical Do not connect device(s). Fuse block details and specifications are provided below. auxiliary devices to vehicle battery. Doing so may result in dam- Below Floor Obstructions: age to electrical sys- When installing aftermarket equip-... -
Page 18: Wiring Diagrams
WIRING DIAGRAMS - EXTENSION HARNESS Toyota Hybrid Rear Entry - Extension Harness - Location Diagram Extension Harness To accommodate the dropped floor and relocated components in the wheelchair accessible vehicle an OEM harnesses has been extended. This extension harness is equipped with OEM connectors. - Page 19 WIRING DIAGRAM - CONVERSION SYSTEMS LOCATION KEY DRAWING NOTES RELAY KEY WIRE COLOR CODE DIODE 1. All connector call outs ABR. COLOR INTERNAL are in respect to the to RELAY BLACK terminal insertion view. GREEN GREY 2. All wires are 18 Gauge, ORANGE unless noted (Color ID field).
- Page 20 WIRING DIAGRAM - CONVERSION SYSTEMS LOCATION KEY DRAWING NOTES WIRE COLOR CODE 1. All connector call outs ABR. COLOR are in respect to the BLACK terminal insertion view. GREEN 2. All wires are 18 Gauge, GREY ORANGE unless noted (Color ID field).
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Page 21: Interior Lighting
WIRING DIAGRAM - INTERIOR LIGHTING LOCATION KEY DRAWING NOTES WIRE COLOR CODE 1. All connector call outs ABR. COLOR are in respect to the BLACK terminal insertion view. GREEN 2. All wires are 20 Gauge, GREY ORANGE unless noted (Color ID field). - Page 22 EXPLODED VIEW - INTERIOR PANELS Page 19B Page 20B...
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Page 23: Exploded Views
EXPLODED VIEWS Part List - Interior Panels Item Qty. Description Part Number ITEM QTY. DESCRIPTION PART NUMBER PANEL-LOWERED FLOOR SIDE-DRV / TOYOTA TAXI RE 514978BLG PANEL-LOWERED FLOOR SIDE-PASS / TOYOTA TAXI RE 514979BLG PANEL-FRONT VERTICAL-8 PASS / TOYOTA TAXI RE 514980BLG PANEL-REAR TRIM CAP-DRV / TOYOTA TAXI RE 514981BLG... - Page 24 EXPLODED VIEWS Part List - Simple Stow Ramp Overall Assembly Item Qty. Description Part Number ITEM QTY. DESCRIPTION PART NUMBER TOYOTA SS RAMP ASSEMBLY 514053A TOYOTA SS RAIL ASSEMBLY - DRIVER 514065A TOYOTA SS RAIL ASSEMBLY - PASSENGER 514066A WMT TOYOTA SS UPPER LOCK - DRIVER 514062WBK WMT TOYOTA SS UPPER LOCK - PASSENGER 514064WBK...
- Page 25 EXPLODED VIEW - SIMPLE STOW RAMP OVERALL ASSEMBLY Page 23A Page 24A...
- Page 26 EXPLODED VIEW - SIMPLE STOW RAMP ASSEMBLY Page 23B Page 24B...
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Page 27: Simple Stow Ramp
EXPLODED VIEWS Part List - Simple Stow Ramp Assembly Item Qty. Description Part Number ITEM QTY. DESCRIPTION PART NUMBER TOYOTA SIMPLE STOW RAMP 514052DS SLIDE PIN 500873 ONE PIECE SLIDE BUSHING 501361 SCREW 5/16-18 x 3/4 FBHCS ZINC PLATED 510856 SCREW FLAT HEAD HEX DRIVE 316 STAINLESS STEEL 514463 BUMPER THREADED LOAD-RATED... - Page 28 EXPLODED VIEWS Part List - Tailgate Assembly & Bumper End Caps Item Qty. Description Part Number ITEM QTY. DESCRIPTION PART NUMBER LATCH TAILGATE LH / KIEKERT 501876 RETRO FIT RAMP SEAL VPM11951R021.25 LATCH TAILGATE RH / KIEKERT 501877 WMT-TAILGATE - TOYOTA RE TAXI 513991WDS HANDLE POCKET-MOLDED w/ INSERT RU2017RE 502540A...
- Page 29 EXPLODED VIEW - TAILGATE ASSEMBLY & BUMPER END CAPS 14 12 11 Page 27A Page 28A...
- Page 30 EXPLODED VIEW - RUNNING BOARDS & EXTERIOR PANELS Page 27B Page 28B...
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Page 31: Exterior Panels
EXPLODED VIEWS Part List - Running Boards & Exterior Panels ITEM QTY. DESCRIPTION PART NUMBER ASSY-STEP FLARE-DRV-TOYOTA TAXI RE 514675A ASSY-STEP FLARE-PASS-TOYOTA TAXI RE 514676A RUNNING BOARD 514443WBK LF RUNNING BOARD MT - TOYOTA RE TAXI 514437WBK LC RUNNING BOARD MT - TOYOTA RE TAXI 514438WBK LR RUNNING BOARD MT - TOYOTA RE TAXI 514439WBK... -
Page 32: Dimensions
DIMENSIONS Dimensions - Toyota Taxi Hybrid - Rear Entry 1&2 Dimensions at Curb Weight Ramp Capacity 1,000 lbs. Simple Stow All dimensions are for reference only. Ramp Lowered Floor Length 60" " Usable Floor Length (Ramp Stowed Vertical) 56" " Track to Ramp Spacing 53"... - Page 33 Page 3...
- Page 34 © 2022 BraunAbility. All rights reserved. All illustrations, descriptions and specifications in this manual are based on the latest product information at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
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