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USER'S MANUAL
AIR HANDLING UNIT
Please carefully read this manual before using, and keep this manual well for future reference. To protect your lawful rights and interests, your control box
must be installed by a professional worker.
INSTALLATION
AND OPERATING MANUAL

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Summary of Contents for BLAUBERG BL-SP-AHU05

  • Page 1: Operating Manual

    USER‘S MANUAL INSTALLATION AIR HANDLING UNIT AND OPERATING MANUAL Please carefully read this manual before using, and keep this manual well for future reference. To protect your lawful rights and interests, your control box must be installed by a professional worker.
  • Page 2: Table Of Contents

    blaubergventilatoren.de CONTENTS 1. Safety Precautions 2. AHU Kit Dimension and Selection 3. Pipeline Installation 4. Electrical Connection 5. Application Control 6. Parameter Query and Error Code 7. Appendix ACCESSORIES Accessories Name Quantity Shape Purpose Installation and Operating Manual Wired controller For control and parameter query Wired controller One 0.8m, and the other 10m...
  • Page 3: Safety Precautions

    AHU Kit 1. SAFETY PRECAUTIONS WARNING! The installation work must be done by the dealer or a professional worker. The installer must have relevant professional knowledge. Otherwise, it may cause wrong operation. Incorrect operation may cause fire, electric shock, injury, water leakage and other situations. If you plan to purchase related products locally, please purchase the products specified by our company.
  • Page 4: Ahu Kit Dimension And Selection

    blaubergventilatoren.de 2. AHU KIT DIMENSION AND SELECTION 2.1 AHU Kit Dimensions BL-SP-AHU dimensions AHU EXV box dimensions...
  • Page 5 EXV box EXV box EXV box 2.2 kW 0.8 HP 28 kW 10 HP 126 kW 45 HP BL-SP-AHU30 BL-SP-AHU05 BL-SP-AHU20 2 pcs 2.8 kW 1 HP 33.5 kW 12 HP 140 kW 50 HP 1 piece 1 piece 3.6 kW 1.2 HP...
  • Page 6: Pipeline Installation

    The connecting copper pipe must be wrapped with insulation material (the thickness is usually more than 10mm, and the enclosed wet area is appropriately thickened). 3.3 AHU EXV boxes Model BL-SP-AHU05 BL-SP-AHU10 BL-SP-AHU20 BL-SP-AHU30 Inlet pipe size of liquid pipe Ø...
  • Page 7 AHU Kit 3.5 Typical recommended pipeline installation schemes There are diversified installation schemes for AHU kit that is matched with the multi-split air conditioner and AHU. Aiming at different sizes of AHU heat exchangers, structure forms of heat exchangers, the number of inlet and outlet pipes of heat exchangers, the configuration and control of AHU fans, using requirements on actual users, etc., there are different combination and installation methods, where there are different using effects.
  • Page 8 blaubergventilatoren.de 2. Second installation diagram of pipelines, communication lines and sensors The installation methods are generally applied to the capacity of AHU below 120 HP, and one AHU Kit only needs to be selected. However, the boxes for the EXV matched with the capacity of AHU shall be connected in parallel, and the coils of all electronic expansion valves shall be controlled by this AHU Kit.
  • Page 9 AHU Kit 4. Fourth installation diagram of pipelines, communication lines and sensors The heat exchangers of AHU for which the installation methods are generally applied are divided into multiple ones, each heat exchanger is connected into a set of individual system using a set of outdoor units and is connected in parallel with 1 box for the EXV or multiple EXV boxes to match with the capacity, and each set of system may be equipped with either 1 or multiple AHU Kit.
  • Page 10 blaubergventilatoren.de 2. Installation position and function of T1, T2 and T2B temperature sensors 01. When selecting the target room ambient temperature computing control or 0-10V control, T1 sensor is working as the return air temperature sensor of the indoor unit, which is installed at the air return vent of the indoor unit for detecting the return air temperature of the indoor unit. The difference between the ambient temperature T1 and the set temperature of the indoor unit affects the capacity demand of the indoor unit to the outdoor unit: In cooling mode: When the return air temperature T1 of the indoor unit is below set temperature, the indoor unit will stop Indoor capacity demand will be 0;...
  • Page 11 AHU Kit 03. The physical photos of the T1\T2\T2B temperature sensor installation are as follows: Sensor sleeve Sensor shrapnel T2 sensor Gas pipe T1 sensor Sensor sleeve Sensor shrapnel T2B sensor Liquid pipe 04. Sensor sleeve and shrapnel for fixing T2\T2B sensor can be provided by the business manager or technical manager of our company. In the event of commodity procurement, the reference sizes of sensor sleeve are as blow: 05.
  • Page 12: Electrical Connection

    blaubergventilatoren.de 4. ELECTRICAL CONNECTION 4.1 Electrical Wiring ATTENTION! The air conditioner shall use special power supply, and the power supply voltage shall meet the rated voltage. The external power supply circuit of the air conditioner must have grounding wire, and the AHU power supply ground wire should be reliably connected with the external grounding wire.
  • Page 13 AHU Kit 4.3 Wiring suggestions for signal wires between outdoor unit and AHU Kit 1. Signal wires must adopt shielded cables. Using other conducting wires may cause signal interference, resulting in malfunction. 2. The shielding layers of all shielded wires are twisted into one strand and connected to the “E” end of the terminal block (see the figure below). 3.
  • Page 14: Application Control

    blaubergventilatoren.de 5. APPLICATION CONTROL 5.1 BL-SP-AHU Wiring Dagram...
  • Page 15 AHU Kit 5.2 Installation of Input and Output Wiring in BL-SP-AHU Temperature Electric sensor heating output Fan 12V output (low, medium and Reset high) Electronic Spot expansion check valve Wired display controller Spot check Zero line of Current loop 220V control Alarm Heating Cooling...
  • Page 16 blaubergventilatoren.de 4. Fan speed selection 01. The SW3-2-bit DIP switch of the main board can determine the fan control output of the main board is based on one speed or three speed. In the event of outputting at one speed, the main board outputs at the high speed output regardless of high, medium and low speed for the wired controller;...
  • Page 17 AHU Kit 6. Electronic expansion valve control port Electronic expansion valve The AHU Kit’s main board is equipped with 4 output ports of the electronic expansion valves, which can control 4 electronic expansion valves at a maximum. It is suggested for customers to purchase the AHU EXV boxes directly from manufacturer or electronic expansion valves and coils recommended by manufacturer.
  • Page 18 blaubergventilatoren.de 9. AHU kit auxiliary electric heating output port Electric heating The AHU Kit’s main board is equipped with auxiliary electric heating output port of CN4, which is 12 power supply output signal output. It shall be connected externally with a relay, which is used for controlling the actuation of the auxiliary electric heating relay.
  • Page 19 AHU Kit 12. Installation of AHU Kit wired controller There are two methods to start the system. One wired controller controls several AHU kit main boards. 01. Wired controller (or centralized controller) start-up control 02. ‘COOL’ and ‘HEAT’ dry contact start-up control HEAT COOL Self-adaptive judgment of two start-up method:...
  • Page 20 blaubergventilatoren.de 01. Capacity demand calculation control for target indoor return air temperature: 1. Under this control method, it needs to control the indoor return air temperature, the setting temperature of wired controller is target indoor return air temperature. 2. T1 temperature sensor needs to be installed at the return air site of AHU to detect the return air temperature of AHU. 3.
  • Page 21 AHU Kit 5.3 Definition of AHU Kit Main Board DIP Switches DIP switches Status Function Description position Fresh air processor, the return air of AHU is full fresh air. SW2-1 Normal ducted unit, the return air of AHU is indoor air. (Factory default) C temperature compensation in cooling mode SW2-2 C temperature compensation in cooling mode (Factory default)
  • Page 22: Parameter Query And Error Code

    blaubergventilatoren.de 6. PARAMETER QUERY AND ERROR CODE 6.1 Spot check operation and parameters Capacity and capacity demand display rule: Spot check If the displayed value is less than 10, directly display the value with one decimal place; display If the displayed value is greater than or equal to 10 and less than 100, the value is displayed as an integer without a decimal point;...
  • Page 23: Appendix

    AHU Kit 7. APPENDIX Name and content of hazardous substances in products Hazardous substance Polybrominat Hexavalent Polybrominat Cadmium ed diphenyl Part Name Lead (PB) Mercury (Hg) chromium ed biphenyls (CD) ethers (Cr (VI)) (PBB) (PBDE) Compressor and × × accessories Heat exchanger Parts and valves of pipeline ×...
  • Page 24 SA-KZHEng02-0 802003700003 blaubergventilatoren.de...

This manual is also suitable for:

Bl-sp-ahu10Bl-sp-ahu20Bl-sp-ahu30

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