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BLAUBERG BlauAir BLS CFP User Manual

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Air hAndling unit
BlauAir BLS CFP
Air handling unit
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USER'S MANUAL

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Summary of Contents for BLAUBERG BlauAir BLS CFP

  • Page 1 Air hAndling unit BlauAir BLS CFP Air handling unit USER'S MANUAL...

  • Page 2: Table Of Contents

    Warranty card ....................................27 This manual is designed for qualified professionals performing installation works on an BlauAir BLS CFP ventilation unit. Persons that have sufficient professional experience and knowledge on ventilation systems, their installation, as well as are qualified in electric security requirements and can work without causing collateral danger to others and the evnironment are considered qualified professionals.

  • Page 3: Safety Requirements

    BlS CFP www.blaubergventilatoren.de SAFETY REQUIREMENTS This unit is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the unit by a person responsible for their safety. Children should be supervised to ensure that they do not play with the unit.
  • Page 4 BlS CFP www.blaubergventilatoren.de Carefully read this manual before installing the unit. Ventilation units can only be installed by a qualified professional in accordance with the present user's manual as well as the provisions of all the applicable legal codes and security requirements. The ventilation unit is an electrical and mechanical device containing electrical and moving parts, so failure to follow the presented instructions in the manual voids the manufacturer’s warranty and may be harmful to human health or property.

  • Page 5: Unit Types And Sizes

    BlS CFP www.blaubergventilatoren.de UNIT TYPES AND SIZES The unit’s main purpose is high-quality indoor ventilation. The ventilation unit extracts stale air from the room, along with the carbon dioxide accumulated in it, allergens, and dust, while also replacing it with fresh supply air purified by filtering. Since supply air is often colder or warmer than indoor air, the heat exchanger that is built in the unit takes heat from the extract air and recovers most of it to the supply air.

  • Page 6: Units' Components And Design

    BlS CFP www.blaubergventilatoren.de Each standard size of BlauAir BLS CFP units is designed for a specific air flow range: BLS10 BLS10 BLS10 BLS20 BLS30 BLS40 Standard size CFP800 CFP1200 CFP1800 CFP2400 CFP3300 CFP4200 Rated air flow [m3/h] 1200 1800 2400...

  • Page 7: Accessories

    BlS CFP www.blaubergventilatoren.de ACCESSORIES Coolers and heaters Two cooling options are available with water or freon direct evaporative heat exchangers. Due to condensation that is formed as the air cools down, a drain pan is installed under the heat exchanger. If the air velocity in the ventilation unit is too high( >2 m/s), a droplet separator is installed that prevents condentsate from penetrating through other sections of the unit or air ducting system.
  • Page 8 BlS CFP www.blaubergventilatoren.de Air dampers Air dampers are installed outside of the unit and attached with screws. Air dampers are designed to isolate and protect the unit from collateral air flows and drafts, when the unit is not operating. Moving plates of the air dampers are opened / closed using an actuator, whose power and torque are selected depending on the size of the air damper.
  • Page 9 BlS CFP www.blaubergventilatoren.de Service access sides The products are available in left- and right-handed versions, i.e., they can have a control unit on the right or left side. Left-handed modification (top view) Supply air Exhaust air Extract air Intake air Right-handed modification (top view) Exhaust air Supply air...

  • Page 10: Unit Transportation

    BlS CFP www.blaubergventilatoren.de UNIT TRANSPORTATION Store and transport the unit in the manufacturer’s original packaging box only. Adequately secure the units before transporting and set additional protection to prevent potential mechanical damage or precipitation ingress. Hoisting and handling operations can only be performed by qualified professionals authorized to handle hoisting equipment and knows the corresponding principles and security requirements.

  • Page 11: Mounting

    BlS CFP www.blaubergventilatoren.de MOUNTING Unit mounting site requirements BLS CFP ventilation units are designed for ventilation of large and medium-sized commercial and industrial premises (e.g. shops, offices, hotels etc.) where rated temperatures and humidity are maintained. The units are not designed to transfer airborne particulate matter. The standard air handling units are installed indoors.

  • Page 12: Space For Maintenance

    BlS CFP www.blaubergventilatoren.de SPACE FOR MAINTENANCE The ventilation units may be mounted indoors. It is crucial to determine the right place to hang ceiling mounted units. Do not hang such units above stairs or too high, otherwise it will be impossible to reach them without special equipment. If the suspended unit is concealed under a suspended ceiling, the inspection opening (if any) must not be smaller than the unit’s dimensions;...

  • Page 13: Connection Of Accessories

    BlS CFP www.blaubergventilatoren.de CONNECTION OF ACCESSORIES The ventilation units are designed as monoblock units with additional accessories: heating, cooling, noise reduction, additional filtration. If, for some reason, the unit sections were disassembled while installing in the operational location, the unit's airtightness may not correspond to the data specified in the documents (unless the unit was assembled by the manufacturer’s qualified professional).

  • Page 14: Preheater Installation

    BlS CFP www.blaubergventilatoren.de PREHEATER INSTALLATION Depending on the configuration, BLS CFP ventilation units may include different types of preheaters: water and electric heaters. Usually, heat exchangers are installed in separate sections along with preliminary filters, which are connected on the air intake side of the unit.

  • Page 15: Connecting The Heater And Cooler Sections

    BlS CFP www.blaubergventilatoren.de CONNECTING THE HEATER AND COOLER SECTIONS All hydraulic system mounting operations, as well as connection to power mains must be performed by qualified personnel only. The circulation pump must be grounded. Avoid contact between the power cable and the pipes or pump. The flow direction of heat transfer and cooling media must be opposite to that of air flow.
  • Page 16 BlS CFP www.blaubergventilatoren.de For a trap wit no one-way valve, the height is determined by the static pressure using the formula: [mm] = 25 + if the pressure is expressed in mm of the water level. [mm] = 25 + 0.1p if the pressure is expressed in Pa.

  • Page 17: Automation

    BlS CFP www.blaubergventilatoren.de AUTOMATION Automation included in the delivery set is an inseparable part of each ventilation and air conditioning unit, which enables the possibility of smooth control and long and trouble-free operation, preventing operation faults and severe alarms. This document does not contain any instructions related to installing automation elements, connection, running and operating the system.

  • Page 18: Trial Run

    BlS CFP www.blaubergventilatoren.de TRIAL RUN Only the accordingly trained and qualified personnel is authorized to carry out preparation, as well as the trial run of the unit. Proper functioning of the air dampers must be ensured before running the fans. Correct and safe operation of the unit can only be guaranteed when connected to the rated power mains.

  • Page 19: Maintenance

    BlS CFP www.blaubergventilatoren.de MAINTENANCE Air handling units are rated for continuous operation. Operation of the unit requires regular inspection, dry cleaning of internal components, checking and replacement of air filters in case of clogging. After the first 3-6 months of operation, a service technician should visit the unit for scheduled maintenance.
  • Page 20 BlS CFP www.blaubergventilatoren.de Water cooler Cooler maintenance procedures are identical to those of heater maintenance. It is necessary to ensure that the cooler and droplet separator are clean, and the condensate drainage spigot is unobstructed. If the cooling tubes are dirty (clogged), wash them with a mixture of warm water and a non-aggressive detergent. Freon cooler Operational and maintenance conditions for freon coolers are identical to those of the water heater and cooler.
  • Page 21 BlS CFP www.blaubergventilatoren.de PROCEDURES FOR TECHNICAL MAINTENANCE OF VENTILATION EQUIPMENT once per once per once in 6 once per Component name week month months year Supply air filter*: - visual inspection - dusting, blowing compressed air - replacement Extract air filter*: - visual inspection - dusting, blowing compressed air - replacement...

  • Page 22: Component Name

    BlS CFP www.blaubergventilatoren.de PROCEDURES FOR TECHNICAL MAINTENANCE OF VENTILATION EQUIPMENT once per once per once in 6 once per Component name week month months year Supply and extract fans: - visual inspection and check-up of the electric motors and impellers - checking the motor fastening - check-up of the terminal connections in the motor terminal box - test run of the motor with and without load...
  • Page 23 BlS CFP www.blaubergventilatoren.de ALARMS Alarm Alarm source Possible troubles External signal from the fire alarm system. Fire alarm The inputs of the external terminals are closed Check the inlet circuits. and the alarm signal is generated. The inputs of the external terminals are closed and the alarm signal is generated.
  • Page 24 BlS CFP www.blaubergventilatoren.de TROUBLESHOOTING Problem Possible source Troubleshooting method Clean the filter using a vacuum cleaner against air flow direction or Filter clogging. install a new filter. (!) Do not wash the filter with water or detergents! Filter alarm (clogging). Malfunction of the pressostat or breakdown of Check the status of the pressostat or check its circuit (NC - normally the commutation circuit (NC - normally closed...

  • Page 25: Final Measurement Of Operating Parameters

    BlS CFP www.blaubergventilatoren.de TROUBLESHOOTING Problem Possible source Troubleshooting method Direct connection of the air duct to the casing Make sure the air duct does not touch the unit. without anti-vibration connector. Check rotation of the rotor (impeller) when idle. Abnormal noise Noise and skirr may indicate the run-out of the bearing service life.

  • Page 26: Manufacturer's Warranty

    BlS CFP www.blaubergventilatoren.de MANUFACTURER’S WARRANTY The product is in compliance with EU norms and standards on low voltage guidelines and electromagnetic compatibility. We hereby declare that the product complies with the provisions of Electromagnetic Compatibility (EMC) Directive 2014/30/EU of the European Parliament and of the Council, Low Voltage Directive (LVD) 2014/35/EU of the European Parliament and of the Council and CE-marking Council Directive 93/68/EEC.

  • Page 27: Certificate Of Acceptance

    BlS CFP www.blaubergventilatoren.de CERTIFICATE OF ACCEPTANCE Unit Type Air handling unit Model Serial Number Manufacture Date Quality Inspector’s Stamp SELLER INFORMATION Seller Address Phone Number E-mail Purchase Date This is to certify acceptance of the complete unit delivery with the user’s manual. The warranty terms are acknowledged and accepted.
  • Page 28 www.blaubergventilatoren.de B283EN-01...

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