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Related Manuals for ESAB CIGWELD BLUEVENOM PULSEMATE
Summary of Contents for ESAB CIGWELD BLUEVENOM PULSEMATE
- Page 1 SINGLE AND DOUBLE PULSE REMOTE PULSE PENDANT FOR USE WITH BLUEVENOM WHEELED POWER SOURCES AND 4R-ROVER WIREFEEDER PULSEMATE, P/N: W4200PM1 OPERATING MANUAL SYNERGIC MIG QUICKSET MEMORY FUNCTION 2 YEAR SINGLE & DOUBLE PULSE PLATE THICKNESS CONTROL FOR WELD REPEATABILITY WARRANTY...
- Page 2 PART NUMBER W4200PM1 Where Purchased: product is backed by our extensive warranty and world-wide for ESAB. We are a mainline supplier to major welding industry service network. sectors in the Asia Pacific and emerging global markets This Operating Manual has been designed to instruct you on including;...
- Page 3 BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE BE SURE THIS INFORMATION REACHES THE OPERATOR. YOU CAN GET EXTRA COPIES FOR FREE BY DOWNLOADING FROM THE CIGWELD WEBSITE. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,”...
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Page 4: Table Of Contents
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE TABLE OF CONTENTS SECTION 1: SECTION 4: ARC WELDING SAFETY PULSEMATE OPERATION INSTRUCTIONS AND WARNINGS 4.01 PULSEMATE CONNECTION TO XF353 POWER SOURCE 1.01 ARC WELDING HAZARDS 1.02 PRINCIPAL SAFETY STANDARDS 4.02 PULSEMATE CONNECTION TO 4R-ROVER WIREFEEDER 4.03 INTRODUCTION TO PULSE MIG WELDING... -
Page 5: Arc Welding Safety Instructions And Warnings
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE WARNING ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. SECTION 1: In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. -
Page 6: Fumes And Gases
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE FUMES AND GASES WELDING RECOMMENDED PROTECTIVE FILTERS FOR ELECTRIC WELDING Approximate Range of Welding Minimum Shade WARNING WARNING Description of Process Current in Amps Number of Filter(s) FUMES & GASES CAN BE HAZARDOUS WELDING CAN CAUSE FIRE OR EXPLOSION. -
Page 7: Moving Parts
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE FLYING SPARKS AND HOT METAL MOVING PARTS 1.02 PRINCIPAL SAFETY STANDARDS WARNING WARNING WARNING Safety in welding and allied processes Part 1: Fire Precautions, The procedures below are among those also FLYING SPARKS & HOT METAL CAN CAUSE INJURY. AS 1674.1-1997 from SAI Global Limited, www.saiglobal.com. -
Page 8: Introduction
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE 2.04 SYMBOL CHART Note that only some of these symbols will appear on your model. THREE PHASE PURGING OF GAS THREE PHASE STATIC FREQUENCY CONVERTER- CONTINUOUS WELD MODE TRANSFORMER-RECTIFIER SECTION 2: DANGEROUS VOLTAGE REMOTE SPOT WELD MODE INTRODUCTION... -
Page 9: Description
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE 2.05 DESCRIPTION 2.07 WHAT’S IN THE BOX 2.08 RELATED PRODUCTS OK, so you have in your possession the All-New, ever so BLUEVENOM PULSEMATE PACKAGE (Part No: W4200PM1) PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION versatile, BlueVenom XF353 Power Source and/or 4R-ROVER •... -
Page 10: Installation
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE B. ASSESSMENT OF AREA closed and properly fastened when the welding equipment is in operation. The welding equipment Before installing welding equipment, the user shall should not be modified in any way except for make an assessment of potential electromagnetic those changes and adjustments covered in the problems in the surrounding area. -
Page 11: Pulsemate Operation
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE 4.02 PULSEMATE CONNECTION TO 4R-ROVER WIREFEEDER Connect the PulseMate Pendant to the PulseMate 5 Pin Socket located on the rear panel of the 4R-Rover Wirefeeder as shown. SECTION 4: PULSEMATE OPERATION 4.01 PULSEMATE CONNECTION TO XF353 POWER SOURCE Connect the PulseMate Pendant to the 5 Pin PulseMate Socket located on the Front Panel of XF353 Power Source as shown. -
Page 12: Introduction To Pulse Mig Welding
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE 4.03 INTRODUCTION TO PULSE MIG WELDING 4.04 SINGLE PULSE AND DOUBLE PULSE EASY STEP SETUP GUIDE MIG pulse welding is a sophisticated welding technique that employs a pulsating current during the welding process. This pulsing mechanism alternates between high and low current levels, creating a distinctive arc pattern. -
Page 13: Indicators And Controls
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE 4.05 INDICATORS AND CONTROLS PULSE IN WELDING To Turn ON the PulseMate hold the Left and Right Control Knobs Feed Speed value MPM (Metres Per Minute). This happens depressed at the same time until the Digital Display on the when the option SYN is set to the value "NO"... - Page 14 BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE If SYN No is selected the Peak Current is adjusted in MPM CRATER FILL IN 2T TRIGGER MODE BURNBACK PRE GAS (Wire Feed Speed) Trigger 2T NORMAL MODE (WHEN 4T INDICATOR NOT The Burnback Control is used to adjust the amount of MIG wire Shielding gas flows for the time specified before the arc is ILLUMINATED) and Right Digital Meter shows 2T...
- Page 15 BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE JOB MODE INDICATOR INDUCTANCE INDICATOR Inductance setting can be selected by pressing the Right There are Factory Set Pre Loaded Jobs available. DOUBLE PULSE WIDTH (RIPPLE GAP) Control Knob until the Inductance indicator is illuminated See the Jobs list below.
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Page 16: Pulsemate Magnetic Stand
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE RIGHT CONTROL KNOB WIRE INCH BUTTON Press the Right Control Knob to step through functions: Hold button depressed to Feed the MIG Wire through the MIG (Volts Trim), Inductance, Trigger Mode (2T/4T), Gun. -
Page 17: Bluevenom Xf353 Power Source Optional Add-On Devices
BLUEVENOM PULSEMATE OPERATING MANUAL OPERATING MANUAL BLUEVENOM PULSEMATE NOTES: SECTION 6: BLUEVENOM XF353 POWER SOURCE OPTIONAL ADD-ON DEVICES Refer to Section 2.11 Optional Accessories for Part Numbers. For further information on these Add-On Devices refer to their respective Operating Manuals or Cigweld.com.au W52BP36E8 CIGWELD PPBZ36E8 Push Pull Gun, BZ36, 8m, Euro W3200401 BlueVenom 4R-Rover Wirefeeder... -
Page 18: Warranty Schedule
CIGWELD LIMITED WARRANTY BLUEVENOM PULSEMATE DOES NOT APPLY TO; LIMITED WARRANTY: CIGWELD Pty Ltd, An ESAB Brand, The warranty is effective for the time stated below beginning hereafter, “CIGWELD” warrants to customers of its authorized on the date that the authorized distributor delivers the •... - Page 19 71 Gower Street, Preston VIC 3072 Australia CUSTOMER CARE: Tel: 1300 654 674 | Intl Tel: +61 9474 7400 In the interest of continuous improvements, CIGWELD Pty Ltd ABN 56 007 226 815 (An ESAB Brand) Email: enquiries@cigweld.com.au reserves the right to change specifications or design on any of its products without prior notice.
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